A bio-based epoxy resin derived from p-hydroxycinnamic acid with high mechanical properties and flame retardancy

Recent advances in epoxy resins have been forward to achieving high mechanical performance, thermal stability, and flame retardancy. However, seeking sustainable bio-based epoxy precursors and avoiding introduction of additional flame-retardant agents are still of increasing demand. Here we report the synthesis of p-hydroxycinnamic acid-derived epoxy monomer (HCA-EP) via a simple one-step reaction, and the HCA-EP can be cured with 4,4′-diaminodiphenylmethane (DDM) to prepare epoxy resins. Compared with the typical petroleum-based epoxy resin, bisphenol A epoxy resin, the HCA-EP-DDM shows a relatively high glass transition temperature (192.9 °C) and impressive mechanical properties (tensile strength of 98.3 MPa and flexural strength of 158.9 MPa). Furthermore, the HCA-EP-DDM passes the V-1 flammability rating in UL-94 test and presents the limiting oxygen index of 32.6%. Notably, its char yield is as high as 31.6% under N₂, and the peak heat rate release is 60% lower than that of bisphenol A epoxy resin. Such findings provide a simple way of using p-hydroxycinnamic acid instead of bisphenol A to construct high-performance bio-based thermosets.     

Biomass-derived dynamic covalent epoxy thermoset with robust mechanical properties and facile malleability

Biomass-derived dynamic covalent thermoset has been considered as a promising solution to the high dependence on fossil resources and the difficulty in recyclability after curing of conventional bisphenol A epoxy resins. However, the design and preparation of a dynamic covalent biobased epoxy thermoset with both comparable thermal and mechanical performances to bisphenol A epoxy resins and reprocessibility remains a significant challenge. Herein, based on imine chemistry, a novel Schiff base-con...     

Bio-based benzoxazine from renewable L-tyrosine: Synthesis,polymerization, and properties

Developing thermosets derived from renewable sources is of great importance. In this work, a fully bio-based benzoxazine monomer, 3,6-bis((3-(furan-2-ylmethyl)-3,4-dihydro-2H-benzo[e][1,3]oxazin-6-yl)methyl)piperazine-2,5-dione (TCDPF), is conveniently synthesized from L-tyrosine cyclic dipeptide (TCDP), furfurylamine and paraformaldehyde. The chemical structure of TCDPF is confirmed by nuclear magnetic resonance spectroscopy and Fourier transform infrared spectroscopy (FT-IR) techniques. The curing behavior of TCDPF is investigated by differential scanning calorimetry and in situ FT-IR techniques. After temperature-programmed curing, the thermomechanical property and thermal stability of the resulting TCDPF polymer (PTCDPF) are evaluated by dynamic mechanical analysis and thermogravimetric analysis techniques, respectively. It is found that PTCDPF have excellent comprehensive performance such as high glass transition temperature (T_g = 322 °C), high thermal degradation temperature (T_5% = 342 °C, T_10% = 395 °C in N₂ atmosphere), and high char yield (CY = 51.3% at 800 °C in N₂ atmosphere). The results demonstrate that L-tyrosine is a promising bio-based raw material for preparing high performance polybenzoxazines.     

A Furan-based Phosphaphenanthrene-containing Derivative as a Highly Efficient Flame-retardant Agent for Epoxy Thermosets without Deteriorating Thermomechanical Performances

In order to reduce greenhouse gas emissions, developing flame retardants from bio-based resources has aroused extensive interest in recent years. In this work, we utilized furfural(biomass) and 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide(DOPO) to synthesize a biobased co-curing agent(FGD) to combine with 4,4'-diaminodiphenyl methane(DDM) for obtaining a low-phosphorus loading flame-retardant epoxy thermosets. The introduction of FGD decreased the activation energy of the curing progress, enhanced the mechanical properties of the epoxy thermosets, and did not affect the glass transition temperature of the epoxy thermosets. EP-5.0 had a lower thermal degradation rate and a doubled char yield compared with EP-0. The phosphorus content of EP-5.0 was only 0.45 wt%, while EP-5.0 reached the UL-94 V-0 rating with a high LOI value of 32%. Compared with EP-0, the PHRR of EP-2.5 and EP-5.0 decreased by 22.3% and 31.3%, respectively. The SEM results showed that the addition of FGD made the char residues more uniform and denser, which could effectively prevent combustible volatiles from escaping from the degradation area to the flame area and isolate the heat transfer so that the epoxy thermosets had an excellent flame-retardant performance.     

Bio‐based epoxy vitrimers: Reprocessibility,controllable shape memory,and degradability

The research activities in the development of recyclable and reprocessable covalently crosslinked networks, and the construction of polymers from renewable resources are both stemmed from the economical and environmental problems associated with traditional thermosets. However, there is little effort in combination of these two attractive strategies in material designs. This article reported a bio‐based vitrimer constructed from isosorbide‐derived epoxy and aromatic diamines containing disulfide bonds. The resulted dynamic epoxy resins showed comparable thermomechanical properties as compared to similar epoxy networks cured by traditional curing agent. Rheological tests demonstrated the fast stress relaxation of the dynamic network due to the rapid metathesis of disulfide bonds at temperature higher than glass transition temperature. This feature permitted the recycling and reprocessing of the fragmented samples for several times by hot press. The dynamic epoxy resins also exhibited shape‐memory effect, and it is demonstrated that the shape recovery ratio could be readily adjusted by controlling the stress relaxation in the temporary state at programming temperature. Moreover, the degradability of the dynamic epoxy resins in alkaline aqueous solution was also demonstrated. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 1790–1799     

Temperature modulation in PDSC for monitoring the curing under pressure

The use of pressure cell attached to a temperature modulated differential scanning calorimeter (TMDSC) is investigated to perform modulated DSC experiments at high pressures (TMPDSC). No previous reports were found on the use of TMPDSC. In this study, the proposed method is applied to the study of the pressure effect on the curing reaction of an epoxy system. Curing quasi-isothermal modulated experiments were performed at different pressures to evaluate the vitrification time. Linear heating modulated tests were also successfully performed at different pressures to separate the reversing glass transition effect from the residual exothermic cure reaction. The curing enthalpy, conversion versus temperature, and glass transition of the fully cured thermoset were also evaluated. All the studied parameters resulted to be affected by the pressure in the range from atmospheric pressure to 35 bar. It was observed that the curing enthalpy, the reaction rate and the conversion at any given time increase with any pressure increment. The usefulness of TMDSC to characterize the curing of thermosets is extended by PTMDSC to situations, i.e., aeronautics industry, where pressure curing is needed.     

Epoxy shape memory polymer (SMP): Material preparation,uniaxial tensile tests and dynamic mechanical analysis

The utilization of epoxy shape memory polymers (SMPs) as engineering materials for deployable structures has attracted considerable attention due to their excellent thermo-mechanical endurance and satisfactory processability. Knowledge of static and dynamic mechanical properties is essential for analyzing structural behavior and recovery, especially for new epoxy SMPs. In this paper, a new epoxy SMP was prepared with epoxy and aromatic amine curing agent. Uniaxial tensile tests and digital image correlation were used to obtain static mechanical properties. Dynamic mechanical analysis was carried out to evaluate glass transition temperatures that corresponded to the heat in the recovery process.It was found that elastic modulus, Poisson’s ratio and shear modulus are 1413 MPa, 0.35 and 591 MPa, respectively. The beginning of glass transition temperature of 37.4 °C could be effectively achieved by electrical heaters, validating the shape memory properties of epoxy SMPs. In general, this study could provide useful observations and basic mechanical properties of epoxy SMPs.     

Flame retardant and toughening behaviors of bio‐based DOPO‐containing curing agent in epoxy thermoset

Based on bio‐based furfural, a phosphorus‐containing curing agent (FPD) was successfully synthesized, via the addition reaction between 9,10‐dihydro‐9‐oxa‐10 phosphaphenanthrene‐10‐oxide (DOPO) and furfural‐derived Schiff base. Then, as co‐curing agent, FPD was used to prepare flame retardant epoxy thermosets (EP) cured by 4, 4′‐diaminodiphenyl methane. The incorporated FPD improved the flame retardancy and toughness of epoxy thermoset, simultaneously. When 5 wt% FPD was added into EP, the FPD/EP achieved 35.7% limited oxygen index (LOI) value and passed UL94 V‐0 rating, meanwhile. In FPD/EP thermoset, the incorporated FPD reduced the thermal decomposition rate, increased the charring capacity, and inhibited the combustion intensity of epoxy thermoset. Through gas‐phase and condensed‐phase actions in weakening fuel supply, suppressing volatile combustion, and enhancing charring barrier effect, FPD decreased the heat release of burning epoxy thermoset, significantly. For the outstanding effectiveness on both flame retardancy and toughness, the study on FPD provides a promising way to manufacture high‐performance epoxy thermoset.     

Dynamic elastomers based on bio-derived crosslinker

Petroleum-derived monomers are the most common building blocks for ester-based thermosets. Bio-derived thermoset elastomers are becoming viable alternatives to conventional thermosets. Herein, we developed a biobased vitrimer-type thermoset elastomers using abundant and sustainable raspberry ketone as feedstock. We utilize raspberry ketone to create building blocks for dynamic oxime chemistry and crosslinked these through free radical polymerization with poly(ethylene glycol) methyl ether methacrylate as a comonomer. In contrast to other dynamic networks based on ester bonds, which need catalysts, this is undesirable since catalyst deactivation or leaching lowers its effect over time and may impair reuse. This network incorporates catalyst-free bond exchange reactions in catalyst-dependent polyester networks by substituting oxime-esters for typical ester linkages. The elastomer exhibits stress relaxation, a low glass transition temperature (T_g) (−55 to −40.2°C) and tensile strength up to 5.2 ± 3.0 kPa. Furthermore, the dynamic oxime transesterification exchange mechanism allows elastomers to be reprocessed using a hot press at 160°C and 8 × 10³ kPa pressure. After reprocessing, the tensile strength of elastomers can be recovered up to 78.1 ± 10.9%. This work integrates the principles of catalyst-free dynamic exchange process and mechanical recycling coupled with biobased components to provide a rational solution towards conventional elastomers. In the future, these elastomers can be exploited for the development of hydrogels, recyclable elastomers, and commodity plastics.     

Fully aromatic poly(ether ketone)s bearing macrocycle pendants: Synthesis and crosslinking

This study reports a method to prepare fully aromatic poly(ether ketone) thermosets. The cyclization of 2′,5′‐dimethoxy[1,1′‐biphenyl]‐2,5‐diol and a difluoro monomer was carried out under pseudo high dilution condition. Two types of fully aromatic poly(ether ketone)s with macrocycle were successfully prepared by copolymerization of macrocycle of aryl ether ketone containing hydroxyphenyl groups, 4,4′‐(hexafluoroisopropylidene)diphenol (HFBPA), and 4,4‐difluorobenzophenone. The obtained copolymers have high molecular mass, good solubility, and high glass transition temperatures in the presence of CsF, the crosslinking reaction of copolymers occurred and afforded fully aromatic thermoset poly(aryl ether ketone)s by ring‐opening reaction driven by entropy. After crosslinking, these copolymers show much higher glass transition temperatures, excellent thermal stability, and better mechanical strength. © Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 7002–7010, 2008     

Flame‐retardant performance and mechanism of epoxy thermosets modified with a novel reactive flame retardant containing phosphorus,nitrogen, and sulfur

A novel phosphorus‐containing, nitrogen‐containing, and sulfur‐containing reactive flame retardant (BPD) was successfully synthesized by 1‐pot reaction. The intrinsic flame‐retardant epoxy resins were prepared by blending different content of BPD with diglycidyl ether of bisphenol‐A (DGEBA). Thermal stability, flame‐retardant properties, and combustion behaviors of EP/BPD thermosets were investigated by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), limited oxygen index (LOI) measurement, UL94 vertical burning test, and cone calorimeter test. The flame‐retardant mechanism of BPD was studied by TGA/infrared spectrometry (TGA‐FTIR), pyrolysis‐gas chromatography/mass spectrometry (Py‐GC/MS), morphology, and chemical component analysis of the char residues. The results demonstrated that EP/BPD thermosets not only exhibited outstanding flame retardancy but also kept high glass transition temperature. EP/BPD‐1.0 thermoset achieved LOI value of 39.1% and UL94 V‐0 rating. In comparison to pure epoxy thermoset, the average of heat release rate (av‐HRR), total heat release (THR), and total smoke release (TSR) of EP/BPD‐1.0 thermoset were decreased by 35.8%, 36.5% and 16.5%, respectively. Although the phosphorus content of EP/BPD‐0.75 thermoset was lower than that of EP/DOPO thermoset, EP/BPD‐0.75 thermoset exhibited better flame retardancy than EP/DOPO thermoset. The significant improvement of flame retardancy of EP/BPD thermosets was ascribed to the blocking effect of phosphorus‐rich intumescent char in condensed phase, and the quenching and diluting effects of abundant phosphorus‐containing free radicals and nitrogen/sulfur‐containing inert gases in gaseous phase. There was flame‐retardant synergism between phosphorus, nitrogen, and sulfur of BPD.     

Selection of healing agents for a vascular self-healing application

To increase the durability and reliability of thermosets, self-healing via a vascular network, is developed. A judicious choice of healing agents proves to be necessary to achieve the best recovery of properties. Four low viscosity two-component epoxy-amine healing systems were compared, to check which glass transition temperature range would be best to recover mechanical properties (T_g ranging from −8 to 68 °C). Interdiffusion experiments show that all systems react sufficiently slowly at room temperature to allow interdiffusion of epoxy and amine over more than 1 mm before the diffusion is stopped by vitrification. Swelling tests revealed that most of the selected healing agents diffuse into the surrounding matrix and swell it. This might be beneficial for crack closure and improved adhesion between healing system and matrix. Flexural tests demonstrated that, the higher the glass transition temperature of the fully cured healing system, the higher the healing capability.     

Chain internal/chain end latent crosslinking in thermoset polymer systems

The combination of both chain‐internal/chain‐end latent crosslinking in a single thermoset polymer system is the subject of this study. A series of linear carbosiloxane/hydrocarbon homopolymers were synthesized by metathesis polycondensation, polymers which serve as the soft phase in the target chain‐internal/chain‐end latent crosslinked materials. These carbosiloxane/hydrocarbon “soft phase” homopolymers exhibited excellent performance parameters, displaying purely amorphous character with glass transition temperatures ranging between ?104 °C and ?90 °C depending on the run length of siloxane or hydrocarbon methylene units within the carbosiloxane/hydrocarbon monomer. These soft phase monomers were then copolymerized with latent chain‐internal crosslinking carbosilane monomers in the presence of latent chain‐end crosslinking molecules thereby generating a new class linear copolymers capable of being moisture cured to produce a new class of silicon‐based thermoset systems. Mechanical properties of these thermosets, show breaking strengths up to 0.5 MPa and elongations up to 100%. Both elastic and plastic behavior can be observed in such systems, depending upon the molar ratio of carbosiloxane/hydrocarbon co‐monomer and the carbosilane co‐monomer. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1866–1877, 2010     

Diacetylene–siloxane–carborane thermosets and ceramic precursors

Thermosets and ceramic chars were prepared and characterized from a diacetylene–siloxane–carborane polymer, DSCS, and a diacetylene–siloxane polymer, DS. The goal was to incorporate the known thermo‐oxidative stability found in the siloxane–carborane elastomers into high‐performance thermosets and ceramic chars. The DSCS thermoset had excellent thermo‐oxidative stability as determined by a low weight loss and tough residue after annealing for 100 h in air at 300 °C, but it had a low glass transition temperature (94 °C). The DS thermoset did not undergo a glass transition below 350 °C and had a low weight loss on thermo‐oxidative aging, but the residue was quite brittle. Two random copolymers were made to optimize the thermo‐oxidative stability and toughness of the DSCS thermoset and the higher glass transition of the DS thermoset. Significantly, the 50:50 DSCS/DS random copolymer when cured to a thermoset did not undergo a glass transition below 350 °C, yet retained much of the strength, toughness and thermo‐oxidative stability of the DSCS thermoset. Heat treatment of the poly‐DSCS to elevated temperatures resulted in a ceramic material with improved properties relative to the ceramic derived from poly‐DS. Both polymers had similar char yields to 800 °C, but the poly‐DSCS solidified to a 15% denser ceramic. Copyright © 2000 John Wiley & Sons, Ltd.     

Linseed oil‐based reactive diluents preparation to improve tetra‐functional epoxy resin properties

Two kinds of bio‐resourced reactive diluents have been synthesized from linseed oil. The prepared epoxidized linseed oil (ELO) and the cyclocarbonated linseed oil (CLO) were separately blended with a petroleum‐based tetra‐functional epoxy resin (TGDDM) to improve its processability and to overcome the brittleness of the thermoset network therefrom. The linseed oil modifications were spectrally established, and processability improvement of the resin blends was rheologically confirmed. The curing of samples was studied by differential scanning calorimetry, and their mechanical properties (ie, tensile, flexural, fracture toughness, and adhesion) were investigated as well. Scanning electron microscopy images were obtained to reconfirm the toughness improvement of the modified thermosets. In contrast of the epoxidized soybean oil (ie, the most conventionally studied bio‐based reactive diluent), ELO and CLO had no negative effects on the thermoset material characteristics. They improved properties such as tensile strength (up to 43.2 MPa), fracture toughness (1.1 MPa m^1/2), and peel‐adhesion strength (4.5 N/25 mm). It was concluded that ELO and CLO were efficient reactive diluents to be used in formulations of polymer composites, surface coatings, and structural adhesives based on epoxy resins.     

Tannic acid: A sustainable crosslinking agent for high glass transition epoxy materials

Epoxy thermosets have revolutionized the coating, adhesive, and composite industries but the chemicals from which they are synthesized have significant effects on the environment and human health not only precure but also after crosslinking has occurred. In this study, we propose tannic acid (TA) as an alternative epoxy hardening agent for commercially available epoxy resin, the diglycidyl ether of bisphenol A (DGEBA). The resulting thermosets were characterized by Fourier transform infrared spectroscopy, optical microscopy, dynamic mechanical analysis, differential scanning calorimetry, compression testing, and thermogravimetric analysis. The results from this study showed that at temperatures above 100 °C, the compatibility of TA in DGEBA was significantly increased for loading levels up to 37% weight of TA in DGEBA, something that has not been seen before in literature. It was also discovered that at high loading levels, the resulting materials had glass transition temperatures at and above 200 °C. The resulting material was proposed as a more sustainable alternative to amine or acid hardened epoxy thermosets and was particularly useful in high‐temperature applications. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 1468–1480     

Correlations between the morphology and the thermo-mechanical properties in poly(vinyl acetate)/epoxy thermosets

The mechanical properties of poly(vinyl acetate) (PVAc)/epoxy thermosets as a function of the PVAc content were investigated through dynamic mechanical thermal analysis from −100 to 220 °C and through tensile tests at room temperature. The morphology of the thermosets was examined by scanning electron microscopy. Cured PVAc/epoxy blends are phase separated, arising two phases that correspond to a PVAc-rich phase and to the epoxy rich-phase. The morphology evolves from nodular to inverted as the PVAc content increases. Intermediate compositions present combined morphologies, in which nodular and inverted regions are detected. The tensile properties at room temperature reveal that combined morphologies present the most ductile behaviour. The glass transition temperatures (T _g) of PVAc and of epoxy phases in the blends are different from those of the neat polymers. The profile of the loss modulus (E″)–temperature curves are correlated with the change in morphology that appears increasing the PVAc content. The storage modulus (E′)–temperature curves are highly dependent on the morphology of the samples. The E′-composition dependence is predicted using several models for two-phase composites. The low-temperature β-relaxation of the epoxy is slightly modified by the presence of PVAc. The activation energies of the α and β-relaxations are not dependent on the blend morphology.     

Benzoxazine-epoxy thermosets with smectic phase structures for high thermal conductive materials

ABSTRACT

To further increase the intrinsic thermal conductivity (TC) of polybenzoxazine, a series of benzoxazine-epoxy thermosets (s-PBEI) were obtained through the sequential curing of a smectic phase epoxy monomer (s-EP) and a bifunctional benzoxazine monomer (BZ) in the presence of imidazole. The results show that s-PBEI exhibits a smectic mesophase. The formation mechanism of the smectic phase is reaction-induced phase separation caused by the preferential curing of s-EP. Owing to the increment of the liquid crystalline structure content, the TC of s-PBEI increases with increasing s-EP content. The TC of s-PBEI55 containing equal weight of BZ and s-EP reaches 0.30 W m^?1 K^?1, which is higher than that of n-PBEI55, a benzoxazine-epoxy thermoset with nematic phase structures. Additionally, the TC, glass transition temperature, and 10% weight loss temperature of s-PBEI64 containing 60 wt% BZ and 40 wt% s-EP are 0.28 W m^?1 K^?1, 216°C, and 334°C, respectively, indicating its potential applications in electronic packaging, LED lighting, and other fields requiring a high TC resin matrix.     

Bio-based tri-functional epoxy resin (TEIA) blend cured with anhydride (MHHPA) based cross-linker: Thermal,mechanical and morphological characterization

A novel renewable resource based tri-functional epoxy resin from itaconic acid (TEIA) was blended with petroleum based epoxy resin (DGEBA) and fabricated at different ratios. Then, it was by thermally cured with methylhexahydrophthalic anhydride (MHHPA) in presence of 2-methylimidazole (2-MI) catalyst. The tensile, modulus, strength of virgin epoxy resin (41.97 MPa, 2222 MPa) increased to 47.59 MPa, 2515 MPa, respectively, with the addition of 30% of TEIA. The fracture toughness parameter, critical stress intensity factor (K_IC) revealed enhancement of toughness in the TEIA bio-based blends system. The thermomechanical properties of TEIA (tri-functional epoxy resin from itaconic acid) modified petroleum-epoxy networks were investigated by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and dynamic mechanical analysis (DMA). The fracture morphology was also studied by the scanning electron microscopy and atomic force microscopy respectively.     

Recent advances in epoxy resins and composites derived from lignin and related bio-oils

This short critical review gives an insight on the potential that lignin and its bio-oils present towards the production of thermosetting epoxy polymers and composites. Green and sustainable ways of producing monomers and polymers from renewable sources are critical and lignin, as an underutilized bio-based waste material, presents a high exploitation potential. Due to its versatile and highly functional phenolic structure, the utilization of lignin or its depolymerized fractions (bio-oils) has been investigated in the last years as alternative for fossil-based epoxy resin pre-polymers and crosslinkers. Lignin can in fact be considered as a crosslinker for epoxy resins, especially after appropriate functionalization with amine groups or with additional hydroxyl groups, or it can be modified with epoxide groups towards the replacement of toxic BPA-based epoxy prepolymers. Furthermore, lignin derived pyrolysis or hydrogenolysis bio-oils may offer highly reactive soluble oligomers that after appropriate functionalization could be utilized as bio-based epoxy prepolymers. The lignin-based epoxy resins and composites exhibit similar or even better and novel properties, compared to those of pristine epoxy polymers, thus rendering lignin a highly valuable feedstock for further utilization in the thermoset polymer industry.