Solid-State Chemistry with Nonmetal Nitrides

Among the nonmetal nitrides, the polymeric binary compounds BN and Si₃N₄are of particular interest for the development of materials for high-performance applications. The outstanding features of both substances are their thermal, mechanical, and chemical stability, coupled with their low density. Because of their extremely low reactivity, boron and silicon nitride are hardly ever used as starting materials for the preparation of ternary nitrides, but are used primarily in the manufacture of crucibles or other vessels or as insulation materials. The chemistry of ternary and higher nonmetal nitrides that contain electropositive elements and are thus analogous with the oxo compounds such as borates, silicates, phosphates, or sulfates was neglected for many years. Starting from the recent successful preparation of pure P₃N₅, a further binary nonmetal nitride which shows similarities with Si₃N₄ with regard to both its structure and properties, this review deals systematically with the solid-state chemistry of ternary and higher phosphorus(V ) nitrides and the relationship between the various types of structure found in this class of substance and the resulting properties and possible applications. From the point of view of preparative solid-state chemistry the syntheses, structures, and properties of the binary nonmetal nitrides BN, Si₃N₄, and P₃N₅ will be compared and contrasted. The chemistry of the phosphorus(V ) nitrides leads us to expect that other nonmetals such as boron, silicon, sulfur, and carbon will also participate in a rich nitride chemistry, as initial reports indeed indicate.     

羟基化对Si3N4粉体水相分散性的影响

通过施加硝酸有效地使氮化硅（Si₃N₄）粉末的表面羟基化,以改善在水性介质中的分散性。与天然粉末相比,羟基化粉末在水性介质中产生更稳定的胶体分散。傅里叶变换红外光谱和X射线光电子能谱结果表明,随着羟基改性,Si₃N₄粉末的羟基含量显著增加。这有助于防止Si₃N₄粉末在水性介质中聚集。此外,热重分析表明羟基化Si₃N₄粉末的羟基含量比天然粉末高68.8%。Si₃N₄粉末的表面亲水性通过羟基改性而增强,并且粉末分散性随着羟基含量的增加而提高。     

羟基化对Si3N4粉体水相分散性的影响

过施加硝酸有效地使氮化硅（Si₃N₄）粉末的表面羟基化,以改善在水性介质中的分散性。与天然粉末相比,羟基化粉末在水性介质中产生更稳定的胶体分散。傅里叶变换红外光谱和X射线光电子能谱结果表明,随着羟基改性,Si₃N₄粉末的羟基含量显著增加。这有助于防止Si₃N₄粉末在水性介质中聚集。此外,热重分析表明羟基化Si₃N₄粉末的羟基含量比天然粉末高68.8%。Si₃N₄粉末的表面亲水性通过羟基改性而增强,并且粉末分散性随着羟基含量的增加而提高。     

Thermal properties and moisture absorption of nanofillers‐filled epoxy composite thin film for electronic application

This current study aimed to enhance the thermal conductivity of thin film composites without compromising other polymer qualities. The effect of adding high thermal conductivity nanoparticles on the thermal properties and moisture absorption of thin film epoxy composites was investigated. Three types of fillers in nanosize with high thermal conductivity properties, boron nitride (BN), synthetic diamond (SD), and silicon nitride (Si₃N₄) were studied. SN was later used as an abbreviation for Si₃N₄. The contents of fillers varied between 0 and 2 vol.%. An epoxy nanocomposite solution filled with high thermal conductivity fillers was spun at 1500–2000 rpm to produce thin film 40–60 µm thick. The effects of the fillers on thermal properties and moisture absorption were studied. The addition of 2 vol.% SD produced the largest improvement with 78% increment in thermal conductivity compared with the unfilled epoxy. SD‐filled epoxy thin film also showed good thermal stability with the lowest coefficients of thermal expansion, 19 and 124 ppm, before and after T_g, respectively, which are much lower compared with SN‐filled and BN‐filled epoxy thin film composites. However the SD‐filled epoxy film has its drawback as it absorbs more moisture compared with BN‐filled and SN‐filled epoxy film. Copyright © 2012 John Wiley & Sons, Ltd.     

Superlubricity behaviors of Si3N4/DLC Films under PAO oil with nano boron nitride additive lubrication

The tribological properties of Si₃N₄ ball sliding against diamond‐like carbon (DLC) films were investigated using a ball‐on‐disc tribometer under dry friction and oil lubrications, respectively. The influence of nano boron nitride particle as lubricant additive in poly‐α‐olefin (PAO) oil on the tribological properties of Si₃N₄/DLC films was evaluated. The microstructure of DLC films was measured by Raman spectroscopy and X‐ray photoelectron spectroscopy. The experimental results show coefficient of friction (COF) of Si₃N₄/DLC films was as low as 0.035 due to the formation of graphite‐like transfer films under dry friction condition. It also indicates that the tribological properties of Si₃N₄/DLC films were influenced significantly by the viscosity of oil and the content of nano boron nitride particle in PAO oil. COF increases with the viscosity of PAO oil increasing. Si₃N₄/DLC films exhibit the superlubricity behaviors (μ=0.001 and nonmeasurable wear) under PAO 6 oil with 1.0 wt% nano boron nitride particle lubrication, indicating that the improved boundary lubrication behaviors have indeed been responsible for the significantly reduced friction. Nano boron nitride additive is used as solid lubricant‐like nano scale ball bearing to the pointlike contact and a soft phase bond with the weak van der Waals interaction force on the contact surface to improve the lubrication behaviors of Si₃N₄/DLC films. The potential usefulness of nano boron nitride as lubricant additive in PAO oil for Si₃N₄/DLC films has been demonstrated under oil lubrication conditions. The present work will extend the wide application of nano particle additive and introduce a new approach to superlubricity under boundary lubrication in future technological areas. Copyright © 2013 John Wiley & Sons, Ltd.     

A spontaneous solid-state NO donor to fight antibiotic resistant bacteria

This study substantiates the chemical origin of a free-radical-driven antibacterial effect at the surface of biomedical silicon nitride (Si₃N₄) in comparison with the long-known effect of oxygen reduction by oxidized TiO₂ at the surface of biomedical titanium alloys. Similar to the antibacterial effect exerted by reactive oxygen species (ROS; i.e., superoxide anions, hydroxyl radicals, singlet oxygen, and hydrogen peroxide) from TiO₂, reactive nitrogen species (RNS), such as nitrous oxide (N₂O), nitric oxide (NO), and peroxynitrite (^?OONO) in Si₃N₄, severely affect bacterial metabolism and lead to their lysis. However, in vitro experiment with gram-positive Staphylococcus epidermidis (S. epidermidis, henceforth) revealed that ROS and RNS promoted different mechanisms of lysis. Fluorescence microscopy of NO radicals and in situ time-lapse Raman spectroscopy revealed different metabolic responses of living bacteria in contact with different substrates. After 48 h, the DNA of bacteria showed complete destruction on Si₃N₄, while carbohydrates of the peptidoglycan membrane induced bacterial degradation on Ti-alloy substrates. Different spectroscopic fingerprints for bacterial lysis documented the distinct effects of RNS and ROS. Spontaneously activated in aqueous environment, the RNS chemistry of Si₃N₄ proved much more effective in counteracting bacterial proliferation as compared to ROS formed on TiO₂, which requires external energy (photocatalytic activation) to enhance effectiveness. Independent of surface topography, the antibacterial effect observed on Si₃N₄ substrates is due to its unique kinetics ultimately producing NO and represents a new intriguing avenue to fight bacterial resistance to conventional antibiotics.     

Study of Surface Modification of Nanosize Si3N4 with Macromolecular Coupling Agent LMPB-g-GMA in Different Solvents

A new macromolecular coupling agent, low-molecular-weight polybutadiene liquid rubber (LMPB)-glycidyl methacrylate (GMA), was synthesized using solution polymerization initiated by benzoyl peroxide (BPO). The molecular structure was confirmed by FTIR and NMR. This macromolecular LMPB-GMA was used for surface modification of silicon nitride (Si₃N₄) nanopowder in n-heptane, chloroform, ethyl acetate, and DMF, respectively. LMPB-GMA and modified nano-Si₃N₄ were systematically investigated by FTIR, NMR, TGA, and TEM. The results showed that LMPB-GMA bonded and formed an organic coating layer onto the surface of nanosized Si₃N₄ particles. The polarity of the solvents plays an important role in this process. Strong or weak polar both affect the results. The dosage loading of LMPB-GMA is 12 wt% of nanosized Si₃N₄. Nanosized Si₃N₄ modified in ethyl acetate has better dispersibility and stability than that modified in n-heptane or DMF. TEM pictures also reveal that modified nano-Si₃N₄ possesses good dispersibility.     

Palladium catalysts deposited on silicon nitride in the deep oxidation of methane

The physicochemical and catalytic properties of palladium catalysts were studied in the deep oxidation of methane. The catalysts were deposited on silicon nitride from aqueous (Pd/Si₃N₄-a) and toluene (Pd/Si₃N₄-t) solutions of palladium acetate. The use of aqueous and organic solutions of palladium acetate, all other preparation conditions being equal, resulted in the formation of palladium systems with different catalytic properties. The sample from Pd/Si₃N₄-t was characterized by high activity and stability. The systems studied had different structures and adsorption properties of palladium nanoparticles, which influenced the form of reagent adsorption, catalytic properties, and mechanism of surface reactions. The suggestion was made that the solvent played a key role in the formation of the active surface of Pd-containing catalytic systems.     

Development of silicon nitride fiber from Si-containing polymer by radiation curing and its application

A silicon nitride fiber (Si₃N₄) was synthesized from polycarbosilane (PCS) fiber by radiation application. PCS fibers were cured by electron beam (EB) irradiation in a helium gas atmosphere prior to the pyrolysis. The cured PCS fiber was converted to Si₃N₄ ceramic fiber with flexibility by nitridation in ammonia gas at a high temperature of 500–1000°C. The obtained Si₃N₄ fibre showed a high heat resistance up to 1300°C, a high tensile strength of 2 GPa and excellent electrical resistivity of 10¹³ Ω cm. The ceramic fiber was fabricated to cloth and applied for electric wire insulator. The wire cable is flexible and can be applied at a high temperature atmosphere of around 1000°C.     

Fabrication of new polypyrrole/silicon nitride hybrid materials for potential applications in electrochemical sensors: Synthesis and characterization

In this research, an efficient fabrication process of conducting polypyrrole (PPy)/silicon nitride (Si₃N₄) hybrid materials were developed in order to be employed as transducers in electrochemical sensors used in various environmental and biomedical applications. The fabrication process was assisted by oxidative polymerization of pyrrole (Py) monomer on the surface of Si/SiO₂/Si₃N₄ substrate in presence of FeCl₃ as oxidant. To improve the adhesion of PPy layer to Si₃N₄ surface, a pyrrole-silane (SPy) was chemically bonded through silanization process onto the Si₃N₄ surface before deposition of PPy layer. After Py polymerization, Si/SiO₂/Si₃N₄-(SPy-PPy) substrate was formed. The influence of SPy concentration and temperature of silanization process on chemical composition and surface morphology of the prepared Si/SiO₂/Si₃N₄-(SPy-PPy) substrates was studied by FTIR and SEM. In addition, the electrical properties of the prepared substrates were characterized by cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). It was found that the best silanization reaction conditions to get Si/SiO₂/Si₃N₄-(SPy-PPy) substrate with high PPy adhesion and good electrical conductivity were obtained by using SPy at low concentration (4.3 mM) at 90°C. These promising findings open the way for fabrication of new hybrid materials which can be used as transducers in miniaturized sensing devices for various environmental and biomedical applications.     

Incorporating Si3N4 into PEEK to Produce Antibacterial,Osteocondutive, and Radiolucent Spinal Implants

Polyetheretherketone (PEEK) is a popular polymeric biomaterial which is primarily used as an intervertebral spacer in spinal fusion surgery; but it is developed for trauma, prosthodontics, maxillofacial, and cranial implants. It has the purported advantages of an elastic modulus which is similar to native bone and it can be easily formed into custom 3D shapes. Nevertheless, PEEK's disadvantages include its poor antibacterial resistance, lack of bioactivity, and radiographic transparency. This study presents a simple approach to correcting these three shortcomings while preserving the base polymer's biocompatibility, chemical stability, and elastic modulus. The proposed strategy consists of preparing a PEEK composite by dispersing a minor fraction (i.e., 15 vol%) of a silicon nitride (Si₃N₄) powder within its matrix. In vitro tests of PEEK composites with three Si₃N₄ variants—β‐Si₃N₄, α‐Si₃N₄, and β‐SiYAlON—demonstrate significant improvements in the polymer's osteoconductive versus SaOS‐2 cells and bacteriostatic properties versus gram‐positive Staphylococcus epidermidis bacteria. These properties are clearly a consequence of adding the bioceramic dispersoids, according to chemistry similar to that previously demonstrated for bulk Si₃N₄ ceramics in terms of osteogenic behavior (vs both osteosarcoma and mesenchymal progenitor cells) and antibacterial properties (vs both gram‐positive and gram‐negative bacteria).     

Kinetics of Silicon Nitride Formation on SiO2‐Derived Rice Husk Ash Using the Chemical Vapor Infiltration Method

Since silicon nitride coatings on silicon dioxide are attractive for the semiconductor and electronics industries, cognizance of their formation kinetics is crucial for optimization of production parameters. In this contribution, the deposition kinetics (rate constant and activation energy) of Si₃N₄ by the hybrid system chemical vapor infiltration route (HYSY‐CVI), starting from N₂:NH₃ and SiF₄ (produced by the decomposition of Na₂SiF₆) has been studied. The deposition rate equation for Si₃N₄ was established from several possible gas‐phase or surface reaction steps involved in the growth of Si₃N₄ coatings onto silica‐derived rice husk ash (RHA). Based on a judicious analysis of four different models, it was found that Freundlich's adsorption model satisfactorily represents the rate of Si₃N₄ deposition process onto RHA.     

Micro-thermal analysis of thermal conductance distribution in advanced silicon nitrides

A micro-thermal analysis technique was applied to investigate advanced silicon nitride materials, which exhibit high thermal conductivity. Local thermal properties in the microstructure were evaluated, and the grain boundaries were observed to have lower thermal conductance than the Si₃N₄ grains. It was found that thermal conductance both in the grains and boundaries was lowered by the addition of the sintering aid Al₂O₃, which is soluble in Si₃N₄ grains. This indicates that high thermal conductivity in silicon nitride ceramics is achieved both by grain growth, leading to a reduction in boundary density, and by eliminating soluble elements in silicon nitride grains. This revised version was published online in August 2006 with corrections to the Cover Date.     

Electron probe microanalysis of chemical gradients in gas pressure sintered silicon nitride

During gas pressure sintering of silicon nitride (Si₃N₄) — which normally contains oxide additives such as SiO₂, Al₂O₃ and Y₂O₃ — in a resistance heated graphite furnace, a reduction of the Si₃N₄ sample takes place. At high temperatures (>1800°C) this effect is accompanied by decomposition reactions of Si₃N₄. Both lead to chemical gradients in larger components which influence the strength of the sintered article. Electron probe microanalysis (EPMA) has been carried out in order to study the influence of the crucible material [graphite (C), boron nitride (BN)] and the quantity of filling on the gradient formation.     

Biological responses to silicon and nitrogen-rich PVD silicon nitride coatings

Most structural bioceramics are comprised of metallic oxides such as alumina and zirconia. They are generally considered to be completely bioinert, but a non-oxide ceramic, silicon nitride, achieves equivalent levels of mechanical reliability while being bioactive. Silicon nitride can not only stimulate cellular proliferation but it is also antipathogenic with demonstrated efficacy against Gram-positive and Gram-negative bacteria, fungi, and viruses. In this work, three physical vapor deposition coatings with different Si:N ratios (silicon-rich, stoichiometric, and nitrogen-rich) were deposited on mirror-polished silica glass substrates. The coatings were characterized by spectroscopic and microscopic techniques and tested in vitro against E. coli and KUSA-A1 mesenchymal cells. Results showed that nitrogen-enriched Si_xN_y has a strong antibacterial effect against E. coli and contributes to cellular proliferation while silicon-enriched Si_xN_y stimulates the production of bone tissue, with higher indexes for mineralization and quality. These results suggest that Si_xN_y's biological properties can be optimized for specific applications by carefully tuning its surface chemistry.     

Non-isothermal crystallization kinetics of recycled PET-Si3N4 nanocomposites

Poly(ethylene terephthalate) (PET) is an important industrial material and has been widely applied in consumer products. Due to its slow crystallization rate, nanoparticles are incorporated into PET to function as heterogeneous nucleating agents. In this study, the non-isothermal crystallization behavior of recycled PET-silicon nitride (Si₃N₄) nanocomposites was investigated by differential scanning calorimetry (DSC). In the general analysis of the non-isothermal crystallization curves, it was found that the Si₃N₄ nanoparticles could effectively accelerate the nucleation of PET, but the crystal growth rate was slowed down when the Si₃N₄ content was more than 1 wt%. This might be attributed to the interaction between the PET chains and the surface-treated Si₃N₄ nanoparticles. Results obtained from Avrami and Mo treatments agreed well with the general analysis. Application of the Kissinger method and isoconversional method of Flynn-Wall-Ozawa also showed that Si₃N₄ nanoparticles had a good nucleation effect on the crystallization of PET, and the crystal growth was hindered by Si₃N₄ when the particle loading is higher than 1 wt%.     

Tailoring and investigation of surface chemical nature of virgin and ion beam modified muscovite mica

We report that the surface chemical properties of muscovite mica [KAl₂(Si₃Al)O₁₀(OH)₂] like important multi-elemental layered substrate can be precisely tailored by ion bombardment. The detailed X-ray photoelectron spectroscopic studies of a freshly cleaved as well as 12-keV Ar⁺ and N⁺ ion bombarded muscovite mica surfaces show immense changes of the surface composition due to preferential sputtering of different elements and the chemical reaction of implanted ions with the surface. We observe that the K atoms on the upper layer of mica surface are sputtered most during the N⁺ or Ar⁺ ions sputtering, and the negative aluminosilicate layer is exposed. Inactive Ar atoms are trapped, whereas chemically reactive N atoms form silicon nitride (Si₃N₄) and aluminum nitride (AlN) during implantation. On exposure to air after ion bombardment, the mica surface becomes more active to adsorb C than the virgin surface. The adsorbed C reacts with Si in the aluminosilicate layer and forms silicon carbide (SiC) for both Ar and N bombarded mica surfaces. Besides the surface chemical change, prolonged ion bombardment develops a periodic ripple like regular pattern on the surface.     

Sliding friction and wear behaviors of plasma sprayed aluminum–bronze coating in artificial seawater

The friction and wear behaviors of plasma sprayed aluminum–bronze (CuAl) coating sliding against silicon nitride (Si₃N₄) in artificial seawater were investigated and compared with those in pure water and dry sliding. The morphologies of the worn surfaces were analyzed by three‐dimensional non‐contact surface mapping and scanning electron microscopy. Moreover, chemical states of the tribochemical products of CuAl/Si₃N₄ in seawater were characterized by X‐ray photoelectron spectroscopy. Results show that the plasma sprayed CuAl coating possessed a specific wear rate (in order of 10^?7 mm³/Nm) in seawater more than 600 times smaller than that in dry sliding due to the great alleviation in abrasion wear and splats delamination. Besides, the CuAl/Si₃N₄ had a friction coefficient of 0.06 in seawater, significantly lower and more stable than those in pure water and dry sliding. The tribochemical products of CuAl/Si₃N₄ in seawater, which were proved to be silica, alumina, and their hydrates, transformed into a loosened wear‐debris layer under the coagulation effect of the seawater and dominated the excellent lubrication state in artificial seawater. Copyright © 2014 John Wiley & Sons, Ltd.     

Deep Oxidation of Methane on a Pt/Si3N4 Catalyst

We have studied platinum catalysts supported on silicon nitride Si₃N₄ in the process of deep oxidation of methane. We have used transmission electron microscopy and X-ray photoelectron spectroscopy to study the surface properties of the Pt/Si₃N₄ samples before and after the catalytic reaction. We have established that the metallic platinum particles in freshly prepared systems are characterized by average sizes of 1.7-5.3 nm, while after the catalytic reaction we observe formation of Pt crystallites up to 30-70 nm in size. We hypothesize that the observed deactivation of platinum catalysts in deep oxidation of methane is connected with crystallization of the metallic particles and their entrainment with the reaction products during catalysis.