Synthesis and characterization of nanocarbon having different morphological structures by chemical vapor deposition over Fe-Ni-Co-Mo/MgO catalyst

Catalytic chemical vapor deposition (CCVD) is one of the most promising synthesis methods for economically producing large quantities of different nanocarbon structures. Here we report a systematic study of the synthesis conditions for the preparation of different nanocarbon morphological structures via acetylene decomposition over the surface of quaternary-metallic catalyst (Fe-Ni-Co-Mo) supported on MgO (Fe-Ni-Co-Mo/MgO). In particular, the effect of temperature, and the reaction time were investigated to optimize the yield, quality, size and graphitic crystallinity of the deposited carbon. The study showed a successful synthesis of: (i) a high-yield and quality bamboo-like multiwalled carbon nanotubes (b-CNT), (ii) hybrid graphene/carbon nanotubes (G/CNT), and (iii) multilayer graphene (MLG). The structures of the obtained products were characterized by HR-TEM, TGA, Raman spectroscopy, FTIR and X-ray diffraction. The results found seem essential for realizing the role of different synthesis parameters on the yield, quality, and morphology of the synthesized product.     

Combinatorial synthesis of carbon nanotubes by the catalytic chemical vapor deposition method

Summary Bimetallic (Fe-Co) catalyst samples prepared from different precursors over various supports were tested in carbon nanotube (CNT) production. In order to quicken the evaluation of the performance of the catalysts a combinatorial arrangement was used.</o:p>     

Polymerization of 2,4-hexadiyn-1,6-diol by chemical vapor deposition

2,4-Hexadiyn-1,6-diol (HDO) was polymerized on glass and silicon plates by chemical vapor deposition without transition metal catalysis to form homogeneous thin films. Structural properties of the films were investigated by FT-IR, UV-visible, Raman, x-ray diffraction, and XPS spectroscopic analyses. The structure of CVD-polymerized HDO (CVD-PHDO) films was different from that of metathesis polymerized HDO (metathesis-PHDO), showing a polyacene-based structure but no polyene structure with acetylenic side groups. © 1996 John Wiley & Sons, Inc.     

Dendrimer-assisted low-temperature growth of carbon nanotubes by plasma-enhanced chemical vapor deposition

Using a shielded growth approach and N2-annealed, nearly monodispersed Fe2O3 nanoparticles synthesized by interdendritic stabilization of Fe3+ species within fourth-generation poly(amidoamine) dendrimers, carbon nanotubes and nanofibers were successfully grown at low substrate temperatures (200-400 degrees C) by microwave plasma-enhanced chemical vapor deposition.     

Preferential growth of single-walled carbon nanotubes on silica spheres by chemical vapor deposition

The preferential growth of single-walled carbon nanotubes (SWNTs) on silica spheres with various diameters was realized for the first time by chemical vapor deposition (CVD) of methane. SWNTs tend to wrap the silica spheres to form a new superstructure of uniform SWNT nanoclaws when the diameters of the silica spheres are larger than 400 nm. The SWNTs obtained on silica spheres have highly graphitic tubular walls as characterized by Raman spectroscopy and HRTEM. This is a new method to obtain tunable uniform elastic deformation of SWNTs, which may act as the model for the study about the effect of delocalized bending on the properties of SWNTs. In addition, the combination of SWNTs with monodispersed silica spheres could conveniently integrate SWNTs into photonic crystals.     

Study of the quality of carbon nanotubes produced by chemical vapor deposition

Method for obtaining carbon nanotubes by the method of chemical vapor deposition with varied amount of catalyst, reaction duration, and temperature is considered. The synthesis of carbon nanotubes with various mode parameters was experimentally studied. The quality of the carbon nanotubes was examined by Raman spectroscopy. It was found that the defectiveness of the carbon nanotubes depends on the synthesis parameters.     

Low-temperature growth of single-walled carbon nanotubes by water plasma chemical vapor deposition

Preferential growth of pure single-walled carbon nanotubes (SWNTs) over multi-walled carbon nanotubes (MWNTs) was demonstrated at low temperature by water plasma chemical vapor deposition. Water plasma lowered the growth temperature down to 450 degrees C, and the grown nanotubes were single-walled without carbonaceous impurities and MWNTs. The preferential growth of pure SWNTs over MWNTs was proven with micro-Raman spectroscopy, high-resolution transmission electron microscopy, and electrical characterization of the grown nanotube networks.     

Controlling the diameter of carbon nanotubes in chemical vapor deposition method by carbon feeding

It was found that the diameter distribution of single-walled carbon nanotubes (SWNTs) grown by the chemical vapor deposition (CVD) method could be controlled by the carbon feeding rate at the growth stage. A unified hypothesis on the relationship between nanoparticle size, growth condition, growth temperature, and diameter of the resulting nanotubes was developed and used to explain the relationship. It was shown that the diameters of SWNTs can be controlled even when highly polydisperse nanoparticles were used as catalyst. Such control enabled us to synthesize uniform small-diameter SWNTs at low carbon feeding rates. Additionally, understanding of the important role of the carbon feeding rate can be used to explain the cause of low growth efficiency in most CVD processes. It would also help us to design methods to improve the growth efficiency of CVD growth of nanotubes.     

Ti-Si-N films prepared by plasma-enhanced chemical vapor deposition

Ti-Si-N thin films were deposited on HSS substrates at 560°C using plasmaenhanced chemical vapor deposition. Feed gases used were TiCl₄, SiCl₄, N₂, and H₂. The composition of the films could be controlled well through adjustment of the mixing ratio of the chlorides in the feed gases. The Si content in the film varied in the range of O to 40 at. %. It was jbund that a small addition of Si to a TiN film improved the morphology significantlv, showing dense and glasslike structure. Also a much smootherand more homogeneous interface between thefilm and the substrate was obtained. The Ti-Si- N films containing 10–15 at. % Si showed the maximal microhardness value of about 6350 kgf/mm², much higher than that of TiN films.     

Selective chemical vapor deposition synthesis of double-wall carbon nanotubes on mesoporous silica

Double-wall carbon nanotubes (DWNTs) have been selectively synthesized over Fe/Co loaded mesoporous silica by catalytic chemical vapor deposition of alcohol. Several silica materials with desired pore diameter and morphology have been investigated for the DWNT growth. The diameter distribution and selectivity of the DWNT are found to depend on the reaction temperature, pore size, and thermal stability of the support material. A high-yield synthesis of DWNTs has been achieved at 900 degrees C over high-temperature stable mesoporous silica. The outer diameter of DWNTs is found to be in the range of 1.5-5.4 nm with a "d" spacing of 0.38 +/- 0.02 nm between inner and outer layers, which is much larger than those of multiwall carbon nanotubes.     

Alloys prepared by plasma-enhanced chemical vapor deposition (PECVD)

Three different techniques for the deposition of thin metal alloy films by plasma-enhanced chemical vapor deposition are described. These are the joint vaporization of a mixture of precursors, the use of separate sources connected directly to the reactor, and finally, the use of several reservoirs arranged in series. Various organometallics have been used as precursors to prepare combinations of Fe/Co and Au/Pt/Pd.     

Cobalt ultrathin film catalyzed ethanol chemical vapor deposition of single-walled carbon nanotubes

We report a simple and efficient chemical vapor deposition (CVD) process that can grow oriented and long single-walled carbon nanotubes (SWNTs) using a cobalt ultrathin film ( approximately 1 nm) as the catalyst and ethanol as carbon feedstock. In the process, millimeter- to centimeter-long, oriented and high-quality SWNTs can grow horizontally on various flat substrate surfaces, traverse slits as large as hundreds of micrometers wide, or grow over vertical barriers as high as 20 microm. Such observations demonstrate that the carbon nanotubes are suspended in the gas flow during the growth. The trace amount of self-contained water (0.2-5 wt %) in ethanol may act as a mild oxidizer to clean the nanotubes and to elongate the lifetime of the catalysts, but no yield improvement was observed at the CVD temperature of 850 degrees C. We found that tilting the substrates supporting the Co ultrathin film catalysts can grow more, longer carbon nanotubes. A mechanism is discussed for the growth of long SWNTs.     

Monitoring the chemical vapor deposition growth of multiwalled carbon nanotubes by tapered element oscillating microbalance

The growth of multiwalled carbon nanotubes (MWCNTs) produced by a catalytic chemical vapor deposition (CCVD) process has been monitored using a tapered element oscillating microbalance (TEOM) probe. This technique displays a high sensitivity (<1 microg). Growths in the TEOM microreactor are investigated with catalytic particles (Fe, Ni) dispersed on different supports. First, high surface area FeAl2O3 or Fe (Ni) exchanged on zeolite powders is used. Second, growths are performed on array of nickel dots or FeSi-nc particles dispersed on large holes patterned on Si(100) substrates. An accurate monitoring of the early stages of growth permits a precise evaluation of the growth rates and shows substantial differences between these samples which greatly differ by the surface area. On catalysts dispersed on Si(100) the mass uptake is linear throughout the process. On high surface area catalysts, however, a saturation of the mass uptake is indifferently observed. This saturation is explained either by diffusion limitation by the growing MWCNTs or by internal diffusion through the pores or external diffusion through the grains of the catalyst. The kinetic dependence with partial pressure of the incoming C2H6:H2 gas mixture is then explored on the FeAl2O3 catalyst. A linear dependence of the MWCNT growth an (P(C2H6)/P(H2))(1/2) is found. A simple model is then developed that accounts for this dependence only if an associative and competitive adsorption of ethane is the rate determining step of the overall process. These results thus bring insight to improve and control the CCVD growth kinetics of MWCNTs.     

Synthesis of double-walled carbon nanotubes by catalytic chemical vapor deposition and their field emission properties

Double-walled carbon nanotubes (DWCNTs) were synthesized by catalytic chemical vapor deposition using Fe-Mo/MgO as a catalyst at 1000 degrees C under the mixture of methane and hydrogen gas. The nanotubes were purified by acid but were not damaged. Thermogravimetric analysis revealed the purity of the tubes to be about 90%. The high-resolution transmission electron microscopy image showed that DWCNTs have inner tube diameters of 1.4-2.6 nm and outer tube diameters of 2.3-3.4 nm. We observed radial breathing modes in Raman spectra, which are related to the diameter of inner nanotubes. The purified DWCNTs were mixed with organic vehicles and glass frit, and then they were screen-printed on glass substrate coated with indium tin oxide. The field emission properties of the screen-printed DWCNT films were examined by varying the amount of glass frit ingredient within the DWCNT paste. The results showed that DWCNT emitters had good emission properties such as turn-on field of 1.33-1.78 V/microm and high brightness. When the applied anode voltage was gradually increased, current density and brightness became saturated. We also observed DWCNTs adsorbed on the anode plate; they were DWCNTs peeled off from the cathode plate for field emission measurement.     

Formation and growth mechanism of dissimilar coiled carbon nanotubes by reduced-pressure catalytic chemical vapor deposition

Dissimilar coiled carbon nanotubes were prepared by catalytic chemical vapor deposition (CCVD) on finely divided Co nanoparticles supported on silica gel under reduced pressure and at lower gas flow rates. The morphology of the regular coiled carbon nanotubes were examined by TEM, while the polygonization characteristics of the helix were examined by SAED. Observations were made on other forms of irregular coils with various shapes by TEM. On the basis of the heptagon-pentagon construction theory, we proposed a helix formation mechanism, which involves a carbon core formation centering on a catalytic particle followed by carbon helices growth controlled by kinetics.     

硅纳米线的化学气相沉积法合成

硅纳米线是近十几年来在纳米科学与技术领域快速发展的一种重要材料．通过精细的结构设计与材料合成,硅纳米线在生物传感、锂离子电池、太阳能电池和光电化学等领域展示出良好的应用前景．化学气相沉积（CVD）法是一大类重要的自下而上合成硅纳米线方法．本文简介了CVD法合成硅纳米线的主要进展,包括具有单一结构和复合结构的硅纳米线的合成．其中,单一结构的硅纳米包括本征（无掺杂）、掺杂和超长的硅纳米线;复合结构的硅纳米线包括轴向异质结、径向异质结、转折结构和树枝状结构的硅纳米线．     

Functionalization of parylene during its chemical vapor deposition

Two possible mechanisms for the reaction of four halogenated (metha)acrylate‐based molecules with Parylene [poly (paraxylylene)] during its chemical vapor deposition were proposed. The chemical reactivity of acrylate double bond with the paraxylylene biradical was calculated for all four (metha)acrylate‐based molecules. These calculations allowed the evaluation of the energetically favorable mechanism and indeed a direct correlation was found between both predicted and experimental reactivities. Next, the reactivity of the (metha)acrylate‐modified Parylene films was evaluated through their reaction with different amines. The obtained amidated Parylene films were characterized with X‐ray photoelectron spectroscopy, Kaiser test for primary amines, and fluorescence microscopy. The strong reactivity of (metha)acrylate‐modified Parylene films toward nucleophilic substitution emphasizes a general method for the functionalization of self‐supported Parylene films grown on the reacting solutions using the novel solid on liquid deposition process. This paves the way to the development of multifunctional materials in a one‐step process resulting from the deposition Parylene over liquid patterns. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Bulk synthesis of large diameter semiconducting single-walled carbon nanotubes by oxygen-assisted floating catalyst chemical vapor deposition

Semiconducting single-walled carbon nanotubes (s-SWCNTs) with a mean diameter of 1.6 nm were synthesized on a large scale by using oxygen-assisted floating catalyst chemical vapor deposition. The oxygen introduced can selectively etch metallic SWCNTs in situ, while the sulfur growth promoter functions in promoting the growth of SWCNTs with a large diameter. The electronic properties of the SWCNTs were characterized by laser Raman spectroscopy, absorption spectroscopy, and field effect transistor measurements. It was found that the content of s-SWCNTs in the samples was highly sensitive to the amount of oxygen introduced. Under optimum synthesis conditions, enriched s-SWCNTs can be obtained in milligram quantities per batch.     

Synthesis of multi-walled carbon nanotubes catalyzed by substituted ferrocenes

A range of substituted ferrocenes were used as catalysts for the synthesis of multi-walled carbon nanotubes (MWCNTs) and carbon fibers (CFs). These products were obtained in the temperature range 800-1000 °C, in a reducing atmosphere of 5% H₂ by pyrolysis of (CpR)(CpR′)Fe (R and R′ = H, Me, Et and COMe) in toluene solution. The effect of pyrolysis temperature (800-1000 °C), catalyst concentration (5 and 10 wt.% in toluene) and solution injection rate (0.2 and 0.8 ml/min) on the type and yield of carbonaceous product synthesized was investigated. Carbonaceous products formed include graphite film (mostly at high temperature; 900-1000 °C), carbon nanotubes and carbon fibers. The carbonaceous materials were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and Raman spectroscopy. The ferrocene ring substituents influenced both the CNT diameter and the carbon product formed.