Bio-Based Nanocomposites of Cellulose Acetate and Nano-Clay with Superior Mechanical Properties

Summary: Bio-based nanocomposites were manufactured by melt intercalation of nanoclays and cellulose acetate (CA) with and without plasticizer. Glycerol triacetate (triacetin) as plasticizer up to 30 mass%, and different types of organo-modified and unmodified montmorillonites (MMTs) as filler were used. X-ray diffraction (XRD), transmission electron microscopy (TEM), and scanning electron microscopy (SEM), were used to study clay dispersion, intercalation/exfoliation, and structure of the composites. XRD and TEM revealed very good dispersion and exfoliation of modified clay throughout the CA matrix. While for unmodified clay agglomeration and poor dispersion but an intercalated structure was observed. The mechanical properties of injection moulded test bars were determined by a tensile experiment giving tensile strength, Young's modulus and elongation at break. Adding plasticizer facilitated the processing and up to 20 mass%, increased the tensile strength, Young's modulus and elongation at break as well. Higher amount of plasticizer diminished the tensile properties except elongation showing a slight increase. In all plasticized composites, organo-modified clay improved the tensile strength and at the same time, young's modulus and elongation almost remained constant. On the other hand, plasticized CA compounded with unmodified clay revealed lower properties. In a particular case, compounding of unplasticized CA with unmodified clay resulted in superior mechanical properties with a novel structure. So that, in optimum percentage –5 mass%- of unmodified clay, tensile strength and young's modulus increased significantly by 335% and 100%, to 178 MPa and 8.4 GPa, respectively. This is a dramatic improvement in strength and stiffness of CA. Adding organo-modified clay resulted in a little improvement in tensile properties. SEM pictures of the optimum composite showed a core/shell structure with high orientation in the shell part. It is supposed that this behaviour is caused by the interaction between CA hydroxyl groups and free cations existing in the galleries of unmodified clay.     

Effect of surface modification of colloidal silica nanoparticles on the rigid amorphous fraction and mechanical properties of amorphous polyurethane–urea–silica nanocomposites

Colloidal silica nanoparticles (NPs) modified with eight different silane coupling agents were incorporated into an amorphous poly(tetramethylene oxide)‐based polyurethane–urea copolymer matrix at a concentration of 10 wt % (4.4 vol %) in order to investigate the effect of their surface chemistry on the structure–property behavior of the resulting nanocomposites. The rigid amorphous fraction (RAF) of the nanocomposite matrix as determined by differential scanning calorimetry and dynamic mechanical analysis was confirmed to vary significantly with the surface chemistry of the NPs and to be strongly correlated with the bulk mechanical properties in simple tension. Hence, nanocomposites with an RAF of about 30 wt % showed a 120% increase in Young's modulus, a 25% increase in tensile strength, a 15% decrease in elongation at break with respect to the neat matrix, which had no detectable RAF, whereas nanocomposites with an RAF of less than 5% showed a 60% increase in Young's modulus, a 10% increase in tensile strength and a 5% decrease in the elongation at break. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 2543–2556     

A study on the orientation structure and mechanical properties of polyacrylonitrile precursors

The polyacrylonitrile precursors were made through the two‐stage drawing process. The orientation structure was examined through wide‐angle X‐ray diffraction (WAXD). The orientation factors and the modulus were measured through the sound velocity method. The mechanical properties, such as the Young's modulus, the tensile strength and the breaking elongation ratio were obtained by the single fiber tensile test. The results showed that the Young's modulus and the strength of the precursors increased with draw ratio, which is accordant with the enhancement of the micromolecular orientation degree. Therefore the orientation factors obtained from the experiments were compared with the theoretical curves which were predicted through the Crawford and Kolsky's model. The physical meaning of the parameters m and n were analyzed. A good agreement of the orientation factor between the experimental data and the theoretical curve was achieved. Copyright © 2005 John Wiley & Sons, Ltd.     

Fabrication of Bioactive Polyoxymethylene Nanocomposites for Bone Tissue Replacement

Summary: Stearic acid modified nano hydroxyapatite (n-SHA) filled polyoxymethylene (POM) nanocomposites were prepared by melt mixing method for bone tissue replacement and regeneration applications. Contact angle measurements of POM nanocomposites were carried out to understand the effect of n-SHA addition on the hydrophobicity of nanocomposites. The mechanical properties like tensile strength, Young's modulus and elongation at break were found to be increased significantly by the incorporation of n-SHA into the POM matrix. The bone-bonding ability of the nanocomposites was evaluated by examining the apatite formation on their surface after soaking in simulated body fluid (SBF) and apatite formation was studied by atomic force microscopy (AFM). The protein adhesion studies revealed the enhanced biocompatibility of the nanocomposites due to the presence of n-SHA nanofillers on the surface and it provides favorable binding sites for protein adsorption. The significant improvement in the biocompatibility as well as mechanical, thermal and hydrophobic properties of the POM nanocomposites makes it a potential future material for bone implantation.     

Preparation and Properties of Layered Silicate Nanocomposites Based on Ethylene Vinyl Acetate Copolymers

(Nano)composites based on ethylene vinyl acetate copolymers (EVA) and montmorillonite modified by various alkylammonium cations were processed by mechanical kneading. Polymer intercalation and filler exfoliation were evidenced by X‐ray diffraction and transmission electron microscopy, respectively. Nanocomposites tensile properties showed that Young's modulus increases significantly even at very low content of the organo‐modified filler while preserving high ultimate elongation and tensile stress. The matrix thermal stability in air was increased by 40°C and, interestingly, the obtained nanocomposites present flame retardant properties.     

Mechanical,thermal and morphological properties of poly(ε‐caprolactone)/zein blends

Blends of poly(ε‐caprolactone) (PCL) with zein (PCL/zein) in different proportions (100/0, 75/25, 50/50, 25/75 and 0/100 wt% containing 5 wt% glycerol) were compared based on their mechanical properties (tensile strength, elongation at break, and Young's modulus), and on their thermal properties, the latter determined by thermogravimetric analysis (TGA) and dynamic mechanical thermal analysis (DMTA). The morphology of the materials was studied by scanning electron microscopy (SEM). Blends of PCL/zein showed reduced tensile strength and elongation at break, but increased Young's modulus compared to the pure polymers, in agreement with the DMTA and SEM results. These findings indicated that PCL and zein were incompatible. TGA showed that the thermal stability was enhanced by the addition of zein to PCL, whereas SEM showed a poor interfacial interaction between the polymers. Copyright © 2004 John Wiley & Sons, Ltd.     

Effect of oil and cured agent content on the structure and properties of thermoplastic vulcanizates

The effect of oil and curing agent content on the mechanical behavior of thermoplastic vulcanizates, based on a polypropylene (PP) and ethylene‐propylene‐diene copolymer (EPDM), was investigated. Mechanical properties such as Young's modulus, stress at 100% elongation and ultimate stress were investigated as a function of blends' composition and phase morphology. Experimental studies show that the Young's modulus of the vulcanizates depends on both PP/EPDM ratio and oil content in the blends; both ultimate strength and stress at 100% elongation increase with curing agent content.     

Study of elastomeric polyurethane nanocomposites prepared from grafted organic–montmorillonite

4,4′-Diphenylmethane diisocyanate (MDI) was grafted on to organic–montmorillonite (OMMT) by reaction between hydroxyl groups (−OH) on surface of the montmorillonite and the isocyanate groups (−NCO) of MDI, thus forming grafted organic–montmorillonite (MOMMT). Intercalated nanocomposites based on polyurethane (PU) and MOMMT were prepared by solution intercalation technology. The interface interaction of PU/MOMMT nanocomposites was better than that of PU/MMT composites. The tensile strength, elongation at break, and tear strength of the PU/MOMMT nanocomposites increased for MOMMT content up to 5% w/w, and then decreased with further increase in MOMMT content. At the same filler content, the tensile strength and tear strength of PU/MOMMT nanocomposites were higher than those of PU/OMMT nanocomposites, whereas the elongations at break of PU/MOMMT nanocomposites were smaller than those of PU/OMMT nanocomposites. The initial temperatures of weight loss of PU/MOMMT nanocomposites were lower than for PU/MMT composites in the first step of thermal degradation, whereas in the second step initial temperatures of weight loss were higher for PU/MOMMT nanocomposites.     

Methacrylate modified clays and their polystyrene and poly(methyl methacrylate) nanocomposites

Two methacrylate‐modified clays have been prepared and used to produce nanocomposites of polystyrene and poly(methyl methacrylate) by in situ polymerization. These nanocomposites have been characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM), thermogravimetric analysis (TGA), cone calorimetry and the evaluation of mechanical properties. When the clay contains only a single methacrylate unit, the styrene system is exfoliated but methacrylate is intercalated. When two methacrylate units are present on the cation of the clay, both systems are exfoliated. TGA data show that the thermal stability of all the nanocomposites is improved, as expected. The relationships between the fire properties and nanostructure of the nanocomposites are complicated, as shown by cone calorimetry. The conclusions that one may reach using cone calorimetry do not completely agree with those from XRD and TEM. The evaluation of mechanical properties shows an increase in Young's modulus for all nanocomposites along with a decrease in elongation; tensile strength is decreased for methacrylate nanocomposites but increased for styrenics systems. Copyright © 2004 John Wiley & Sons, Ltd.     

Properties of isocyanurate-type crosslinked polyurethanes

Polyurethane elastomers containing isocyanurate rings as crosslinking structure were prepared by crosslinking the prepolymers in N,N-dimethylformamide solution with sodium cyanide catalyst. Physical properties such as gel fraction, swelling ratio, density, glass transition temperature, Young's modulus, tensile strength, and elongation at break were measured. The effects of diisocyanate structure, the degree of crosslinking, and the crosslinking structure on the properties of polyurethanes were studied. The stress–strain curves of isocyanurate-type crosslinked polyurethanes prepared from poly(oxytetramethylene)glycol rose at lower extensions and gave higher tensile properties than those of triol-cured and diamine-cured polyurethanes. The observed high tensile properties were attributed to the rigid crosslinking structure of isocyanurate ring.     

Mechanical properties of anion exchange membranes by combination of tensile stress–strain tests and dynamic mechanical analysis

The thermomechanical properties of anion exchange polymers based on polysulfone (PSU) quaternized with trimethylamine (TMA) or 1,4‐diazabicyclo[2.2.2]octane (DABCO) and containing hydroxide or chloride anions by tensile stress–strain tests and dynamic mechanical analysis (DMA) have been determined. The reported mechanical properties included the Young's modulus, tensile strength, and elongation at break from tensile tests and the storage and loss modulus and glass transition temperature from DMA. The anion exchange membranes behaved as stiff polymers with Young's modulus in the order of 1 GPa, relatively with high strength (about 30 MPa) and low elongation at break (around 10%) was observed. Tensile tests were also made with membranes exchanged with hydrogen‐carbonate and carbonate anions to control the absence of important carbonation of the OH form. The glass transition temperatures were of the order of 150 °C (PSU‐TMA) or 200 °C (PSU‐DABCO) for the hydroxide form, confirmed by differential scanning calorimetry; they increase further by about 50 K, when hydroxide ions are replaced by chloride. This result and the increase of the storage modulus could be interpreted by the higher hydration of hydroxide ions and the plasticizing effect of water, which reduced the Van der Waals interactions between the macromolecular chains. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1180–1187     

Preparation and cryogenic mechanical properties of epoxy resins modified by poly(ethersulfone)

A thermoplastic, poly(ethersulfone) (PES) was used to modify a bisphenol‐F based epoxy resin cured with an aromatic diamine. The initial mixtures before curing, prepared by melt mixing, were homogeneous. Scanning electron microscopy (SEM) micrographs of solvent‐etched fracture surfaces of the cured blends indicated that phase separation occurred after curing. The cryogenic mechanical behaviors of the epoxy resins were studied in terms of tensile properties and Charpy impact strength at cryogenic temperature (77 K) and compared to their corresponding behaviors at room temperature (RT). The addition of PES generally improved the tensile strength, elongation at break, and impact strength at both RT and 77 K except the RT tensile strength at 25 phr PES content. It was interesting to observe that and the maximum values of the tensile strength, elongation at break, and impact strength occurred at 20 phr PES content where a co‐continuous phase formed. Young's modulus decreased slightly with the increase of the PES content. Moreover, the tensile strength and Young's modulus at 77 K were higher than those at RT at the same composition, whereas the elongation at break and impact strength showed the opposite results. Finally, the differential scanning calorimetry analysis showed that the glass transition temperature (T_g) was enhanced by the addition of PES. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 612–624, 2008     

环氧丁羟型聚氨酯弹性体的制备与性能

以间氯过氧苯甲酸(mCPBA)为氧化剂对降解法制备的端羟基聚丁二烯(DHTPB)中的部分双键进行环氧化改性,通过控制mCPBA和双键的比例制得具有不同环氧率的环氧化端羟基聚丁二烯(EHTPB),经1H-NMR分析测试表明EHTPB的环氧率分别为5%、10%和15%,与设计值基本一致.进一步以EHTPB为多元醇、4,4'-二苯基甲烷二异氰酸酯(MDI)为异氰酸酯、1,4-丁二醇为扩链剂制备了环氧丁羟型聚氨酯弹性体(EPU),并对其性能进行了测试,研究结果表明:丁羟胶的环氧化改性对聚氨酯弹性体的力学性有着一定的提升作用,其杨氏模量和拉伸强度随环氧率的上升而提高,而断裂伸长率则随环氧率的上升有所下降;环氧丁羟型聚氨酯弹性具有优异的弹性恢复能力;环氧化改性后,聚氨酯弹性体的热稳定性有一定程度的提高;聚氨酯弹性体的玻璃化转变温度随环氧率的上升而升高.     

Fabrication of open‐porous PCL/PLA tissue engineering scaffolds and the relationship of foaming process,morphology, and mechanical behavior

Tissue engineering scaffolds should provide a suitable porous structure and proper mechanical strength, which is beneficial for the delivery of growth factor and regulation of cells. In this study, the open‐porous polycaprolactone (PCL)/poly (lactic acid) (PLA) tissue engineering scaffolds with suitable porous scale were fabricated using different ratios of PCL/PLA blends. At the same time, the relationship of foaming process, morphology, and mechanical behavior in the optimized batch microcellular foaming process were studied based on the single‐factor experiment method. The porous structures and mechanical strength of the scaffolds were optimized by adjusting foaming parameters, including the temperature, pressure, and CO₂ dissolution time. The results indicated that the foaming parameters influence the cell morphology, further determine the mechanical behavior of PCL/PLA blends. When the PCL content is high, with the increase of temperature and time, the cell diameter and the elastic modulus increased, and the tensile strength and elastic modulus increased with the increase of the average cell size, and decreased as the increase of the cell density. While when the PLA content was high, the cell diameter showed the same trend, and the tensile strength and elastic modulus were higher, and the elongation at break was lower, and tensile strength and elastic modulus decreased with the increase of the average cell size and increased with the increase of cell density. This work successfully fabricated optimized porous PCL/PLA scaffolds with excellent suitable mechanical properties, pore sizes, and high interconnectivity, indicating the effectiveness of modulating the batch foaming process parameters.     

Organic‐montmorillonite modified shape memory epoxy composite

A series of organic‐montmorillonite (OMMT) modified shape memory epoxy (SMEP) composites were prepared for the purpose of application on space deployable structures. Tensile test, dynamic mechanical analysis (DMA), X‐ray diffraction (XRD), scanning electron microscope (SEM), and fold‐deploy shape memory test methods were used to characterize the mechanical, structure, and shape memory properties of these materials. The results showed addition of OMMT could improve the composites' toughness, tensile strength, transition temperature, and shape recovery speed, while shape recovery ratio was unaffected. Composite with 3wt%. OMMT had the optimum combination property. It could fully recover its original shape in about 2 min at 185°C under the maximum bending angle of 180°. Its elongation at break and tensile strength were increased by 835 and 17.4%, respectively, compared to that of neat SMEP. The transition temperature also slightly increased. Copyright © 2010 John Wiley & Sons, Ltd.     

PROPERTIES AND MORPHOLOGY OF UNSATURATED POLYESTER/ACRYLATE-TERMINATED POLYURETHANE/ORGANOMONTMORILLONITE NANOCOMPOSITES

Unsaturated polyester resin （UPR）/acrylate-terminated polyurethane （ATPU）/organo-modified montmorillonite （OMMT） nanocomposites were prepared by the in situ intercalative polymerization method. Samples were prepared by the sequential mixing, i.e. mixture of the ATPU and styrene （S） and OMMT were prepared in the first step; UPR was then added to the pre-intercalates of ATPU/S/OMMT. Results indicate that the mechanical properties and thermal properties of UPR/ATPU/OMMT nanocomposites greatly depend on the amount of ATPU and OMMT. Results show that the addition of ATPU could increase the impact strength of UPR/ATPU composites, but the tensile strength, flexural strength and heat resistance of the materials are obviously decreased. When the weight ratio between UPR, ATPU and OMMT were 82：15：3, the impact strength and heat distortion-temperature of nanocomposite were greatly improved, meanwhile there was little change for other properties of the nanocomposites. The synergistic enhancement effects of ATPU and OMMT on the composites were observed. The structures and morphology of the composites were investigated by X-ray diffraction, scanning electron microscopy and transmission electron microscopy.     

嵌段共聚物相容剂对聚合物共混体系力学性能影响的连续介观模拟

结合介观动力学方法和三维弹簧格子模型, 研究了嵌段共聚物相容剂对相容性较差的聚合物二元共混体系力学性能的影响. 在适当范围内不断增加嵌段共聚物相容剂的用量, 研究了相容剂含量对体系杨氏模数及拉伸强度的影响, 同时也对不同体系材料的破碎位点进行了分析. 结果表明, 未加入相容剂的二元共混体系在拉伸模拟中表现出较低的拉伸强度, 而适量添加相容剂可以显著提升材料的拉伸强度, 随着相容剂含量的增加, 共混体系的破碎位点会发生转移并最终改善材料的整体性能. 而相容剂的加入对体系杨氏模数的影响较小. 该连续模拟方法为关联聚合物复合体系的微观结构和宏观力学性能提供了一条高效的途径.     

Properties and processing of cork powder filled cellulose derivatives composites

This paper deals with the use of cork powder, a by‐product from cork industry, as a filler to reinforce hydroxypropyl cellulose (HPC) matrix. Several films were prepared using HPC, as a matrix, filled with different amounts of cork powder (average diameter < 50 μm) (0.0; 0.5; 1.0 and 10.0% w/w) and in the presence or not of 1,4‐diisocyanatobutane (BDI) (7.0% w/w). Before the elaboration of these films, the surface properties of cork powder as well as that of suberin (main component of cork) were determined by Inverse Gas Chromatography (IGC). The tensile properties of the solid films obtained were studied and, as expected, for the films with BDI but without cork powder, the Young's modulus and the tensile strength increased, while the elongation decreased. However with the filled films it seemed that the Young's modulus decreased and the elongation increased. The Scanning Electron Microscopy showed that the fractured plane of samples with cross‐linking agent and cork powder displayed some nucleation points (0.3 μm) which indicates a strongly bonded interface and which could be considered as a responsible for the high mechanical properties observed.     

甲基丙烯酸镁增强氢化丁腈橡胶的结构与形态和性能

用不同份量的甲基丙烯酸镁(MgMA)作增强剂,过氧化二异丙苯(DCP)作硫化剂,通过混炼和硫化过程的原位聚合制备了氢化丁腈橡胶/聚甲基丙烯酸镁(HNBR/PMgMA)纳米复合材料,用XRD、FTIR1、3C-NMR、SEM、TEM、DMA和交联密度分析等方法研究了其结构、形态和性能,并阐述了MgMA改性HNBR的相关机理.结果表明,MgMA在混炼过程中粒径明显变小,部分达到纳米级.硫化过程中发生原位自由基聚合,并部分接枝到HNBR分子链上,HNBR硫化胶和PMgMA有可能形成接枝互穿聚合物网络(接枝IPN).随着MgMA用量的增加,纳米复合材料硫化胶的定伸应力、拉伸强度、扯断伸长率、撕裂强度和热氧老化性能逐渐提高.当MgMA含量为30份时,体系的拉伸强度和扯断伸长率分别为38.5MPa和545%,并具有优异的热空气老化性能.MgMA能明显增加HNBR复合材料的储能模量,并降低其损耗因子.随着MgMA用量的增加,纳米复合材料硫化胶的总交联密度(Ve)和离子键交联密度(Ve2)增加,而共价键交联密度(Ve1)下降,表明离子键对HNBR/PMgMA纳米复合材料的力学性能起重要作用.     

Effect of Zinc Oxide on Morphology and Mechanical Properties of Polyoxymethylene/Zinc Oxide Composites

This paper studies the effects of zinc oxide (ZnO) on morphology and mechanical properties of pure polyoxymethylene (POM) and POM/ZnO composites. POM/ZnO composites with varying concentration of ZnO were prepared by melt mixing technique in a twin screw extruder. The dispersion of ZnO particles on POM composites was studied by scanning electron microscope (SEM). It is observed that the dispersion of ZnO particles is relatively good. The mechanical properties of the composites such as tensile strength, stress at break, Young's modulus and impact strength were measured. Increasing content of ZnO up to 4.0 wt% increases the impact strength of POM. Addition of ZnO beyond 4.0 wt% decreases the impact strength. The composites containing ZnO content greater than 2.0 wt% show increased Young's Modulus. The tensile strength and stress at break decrease with increasing ZnO content. This may be due to the compatibility between ZnO and POM.