Water vapour barrier performance of corn-zein coated polypropylene (PP) packaging films

The novel film structure of corn-zein coated on polypropylene (PP) synthetic film for packaging industry was developed to examine the feasibility of resulting coated films as an alternative water barrier performance for food packaging. The effects of coating formulation (solvent, corn-zein, plasticizer concentration and plasticizer type) on final properties of films were observed. Corn-zein is the most important protein of corn and has good film forming property. Composites structures of PP films coated with corn-zein were obtained through a simple solvent casting method. Polyethylene glycol (PEG) and glycerol (GLY) were used as plasticizer to increase film flexibility. Statistical analysis based on full factorial design was performed to observe coating formulation effects. The high water vapour barriers were obtained for films coated with coating formulation consisting of higher amounts of corn-zein plasticized by GLY. The lower glass transition temperatures (T _g) of films were obtained by plasticization of films and T _g decreased by increasing plasticizer content. The statistical analysis defined the key parameters of coating formulation that had major effects on the final properties of coated PP films as corn-zein, plasticizer concentration and plasticizer type. In conclusion, corn-zein coatings could have potential as an alternative to conventional synthetic polymers used in composite multilayer structures for food packaging applications.     

Barrier and mechanical properties of modified starches

The study addressed starch-based coatings on paper and fabrics. Coated materials and free starch films containing different amounts of a well-established plasticizer (glycerol) or potential plasticizer (mainly polyols) were tested with respect to water vapour permeance (WVPe), water vapour permeability (WVP), glass transition temperature (T_g), and mechanical strength (tensile tests). Both normal and high- amylose potato starch were used. These starches were modified by (a) oxidation, (b) oxidation and hydroxypropylation or (c) oxidation and hydrophobically modified by reaction with octenyl- or alkenyl-substituted succinic acid anhydride. Free films of hydroxypropylated high-amylose potato starch showed a lower WVP than did the corresponding starches based on regular potato starch. The WVP of the hydrophobically modified regular potato starches was substantially higher than that of films of the corresponding hydroxypropylated starches. The expected hydrophobic effect of the succinic acid anhydrides in terms of a reduced WVP could not be observed. When glycerol was used as a plasticizer, about 30 parts (by wt.) per hundred parts of starch were needed in order to reduce the T_g and to cause observable changes in the mechanical properties of the free films.     

Processing-Structure-Properties Relationships of Glycerol-Plasticized Silk Films

Silk possesses excellent mechanical properties and biocompatibility due to its unique protein sequences and hierarchical structures. Thus, it has been widely used as a biomaterial in a broad spectrum of biomedical applications. In this study, an in-depth investigation of glycerol-plasticized silk films was carried out to understand the processing-structure-properties relationships. A series of glycerol-plasticized silk films with glycerol contents in the range of 0 to 30% (w/w) were prepared. The molecular structures and organizations of silk proteins and the interactions between glycerol and proteins were studied using FTIR, XRD, and DSC. At a low glycerol content (<12%), DSC revealed that the glass transition temperature and thermally induced crystallization temperature decreased as the glycerol content increased, implying that glycerol mainly interacts with silk proteins through hydrogen bonding. As the glycerol content further increased, the chain mobility of the silk proteins was promoted, leading to the formation of β-sheet structures, water insolubility, and increased crystallinity. In addition, the stretchability and toughness of the films were significantly enhanced. The role of glycerol as a plasticizer in regulating the silk protein structures and determining the properties of the films was thoroughly discussed.     

Glass Transition Study of Nile Tilapia Myofibrillar Protein Films Plasticized by Glycerin and Water

Studies on glass transition of myofibrillar proteins based edible films are scarce. This work aimed to determine the T _g of edible films from Nile Tilapia myofibrillar proteins as a function of water content. Films with 30 or 70 g of glycerol/100 g of protein and several water content, were analyzed with a DSC TA 2010. Samples conditioned at water activity between 0.11 and 0.75, clearly showed one glass transition at low temperatures (<223 K), and another transition, less visible, above 273 K. DSC curves of samples conditioned ata _w=0.84, also showed an endothermic peak below 273 K. These results rendered evidence of phase separation within edible films. This revised version was published online in July 2006 with corrections to the Cover Date.     

Thermal transitions of gelatin evaluated using DSC sample pans of various seal integrities

Differential scanning calorimetry (DSC) has become a popular tool to investigate thermal transitions in food ingredients such as gelatin. Upon heating commercial gelatin samples beyond glass transition (T _g) and melting (T _m) temperatures, a relatively large endothermic transition (T _i) can be observed. We have observed that both the peak temperature and the enthalpy of the T _i transition are influenced by the integrity of the seal of the DSC pans used for the analysis. This study shows that escape of moisture from the DSC pan appears to be responsible for this effect. The effect of different types of DSC pans, as well as technique of sealing them on the T _i transition were evaluated using DSC, SDT, and TG–MS.     

Mechanical properties and transition temperatures of crosslinked-oriented gelatin

 This second part of a systematic study of the properties of crosslinked-oriented gelatin involves the effects of orientation and water content on the glass transition temperature T _g and on the melting behavior. The samples were the same as those in the preceding study, and their transition temperatures were determined by both differential scanning calorimetry and dynamic mechanical thermal analysis. The crosslinked gelatin which had been room-conditioned showed two transition temperatures: the lower one was attributed to T _g of the water-plasticized gelatin, and the higher one was interpreted as T _g of dried gelatin superimposed by melting. A rather unusual situation arose because of the fact that the T _g and melting temperatures T _m (217 and 230 ^°C, respectively) are so similar. Using water as plasticizer not only decreases T _g but produces imperfect crystallites which melt below the T _g of the system. The presence of the amorphous phase in the glassy state would presumably make it essentially impossible to define a melting point or crystallization temperature in the normal manner, as an equilibrium between crystalline and amorphous phases. Received: 8 October 1996 Accepted: 2 November 1995     

Preparation,characterization and performances of biodegradable thermoplastic starch

A biodegradable thermoplastic starch (TPS) was successfully prepared from plasticizer ethanolamine and native cornstarch. The hydrogen bonding interaction between starch and ethanolamine was investigated using Fourier transform infrared (FT‐IR). When the ethanolamine mass content was 30%, after the ethanolamine‐plasticized thermoplastic starch (ETPS) was stored at RH 50% for 14 days, the mechanical testing showed that the maximum tensile stress of the ETPS reached 5.98 MPa, the tensile strain reached 106.52%, Young's modulus increased from 38.14 MPa of glycerol‐plasticized thermoplastic starch (GTPS) to 75.32 MPa of ETPS, and the breaking energy increased from 1.921 N·m to 2.305 N·m, which indicated that the mechanical properties of ETPS evidently excelled those of the GTPS. The effects of water contents on the mechanical properties of ETPS and GTPS were studied. A differential scanning calorimetry (DSC) analysis revealed that the low‐temperature transition and the glass transition temperature (T_g) of the ETPS were ?58 and 22°C respectively, which were lower than that of the GTPS. The ETPS effectively restrained the re‐crystallization of traditional GTPS, which was proved by the X‐ray diffraction (XRD). The scanning electron microscopy (SEM) images presented that ethanolamine made starch uniform. Copyright © 2007 John Wiley & Sons, Ltd.     

The Influence of Drawing in Hot Water on The Morphological Properties of Pet Films as Measured by DSC and Modulated DSC

PET films uniaxially drawn in hot water are studied by means of conventional DSC and modulated DSC (MDSC).Glass transition is studied by MDSC which allows to access the glass transition temperature T _g and the variations of ΔC _p=C _p1−C _pg (difference between thermal capacity in the liquid-like and glassy states at T=T _g). Variations of T _g with the water content (which act as plasticizer) and with the drawing (which rigidifies the amorphous phase) are discussed with regard to the structure engaged in these materials. The increments of ΔC _p at T _g are also interpreted using a three phases model and the 'strong-fragile’ glass former liquid concept. We show that the ‘fragility’ of the medium increases due to the conjugated effects of deformation and water sorption as soon as a strain induced crystalline phase is obtained. Then, ‘fragility’ decreases drastically with the occurring rigid amorphous phase. This revised version was published online in August 2006 with corrections to the Cover Date.     

Sample encapsulation on glass transition of methylmetacrylate copolymers: TMDSC and DSC studies

The use of modulated temperature differential scanning calorimetry (TMDSC) and differential scanning calorimetry (DSC) in the measurement of the glass transition temperature (T _g) in polymer-water systems presents several important problems. These include the presence of water evaporation endotherms, partial water evaporation during scanning, changes in pan integrity due to vapour pressure developing in the pan headspace during analysis, and possible interaction between water and polymer at high temperatures. As a result, in most of the cases, only apparent T_g values can be obtained. In this study, TMDSC and DSC were used to determinate the thermal behaviour of methylmethacrylate copolymer-water systems. The samples were previously equilibrated at different relative humidities (RH) from 0 to 97% RH. Three different pan arrangements were used. In addition, thermogravimetric analysis (TG) was carried out to determine the initial amount of water in the sample. None of the pan arrangements was entirely suitable for the study of these systems. When sealed pans were used, the plastification effect of water was observed. Some evidence of degradation was also observed in which water and methylmethacrylate appeared to play roles.This revised version was published online in November 2005 with corrections to the Cover Date.     

Edible wheat gluten (WG) protein films

Commercial wheat gluten (WG) films, hard wheat gluten films and soft wheat gluten films, plasticized with glycerol have been cast from water–ethanol solutions. The effect of aging on various film properties has been investigated. The films were aged for about 6 months at 50% relative humidity and ~25 °C, and the mechanical (tensile strength and the percentage of elongation at break (E _b)), thermal (TG and DSC) and Attenuated Total Reflectance (ATR)-FTIR spectral properties have been studied. Changes in the protein structure were determined by ATR-FTIR spectroscopy. Films from soft WG exhibited the highest E _b (508%) and the highest TS (6.33 MPa). The TG analysis results show that the moisture content in all three kinds of WG protein films is about 5%. The absence of the glycerol phase transition in DSC curves implies that there is no separate phase containing glycerol in the WG protein-glycerol films with 40% glycerol.     

Bionanocomposites of Cassava Starch and Synthetic Clay

Starch-based biofilms containing synthetic Laponite clay and glycerol were prepared using a solvent casting technique. Electron microscopy images showed predominance of the exfoliated type of nanocomposite. Dynamic mechanical analysis revealed a larger influence of glycerol content on the polymer β relaxation and T _g than the clay content. Gas barrier properties were influenced by clay particles and plasticizer content. An increase of clay content led to lower gas permeability values. Although both glycerol and Laponite are hydrophilic, no significant changes were observed on the water sorption by starch films at different relative humidity values. Mechanical properties are kept similar after the inorganic filler incorporation.     

Non-equilibrium self-assembled structures in thick PS-b-PMMA copolymer films

Phenomena associated with the order-disorder transition (ODT) of block copolymers have been studied by optical light microscopy, SAXS, SEM, TEM and DSC. Observations have been made on almost symmetric polystyrene-block-poly(methyl methacrylate) samples of three molecular weights and their mixture. We observed non-equilibrium supermolecular structures several microns in diameter in the bulk of thick PS-b-PMMA films (ca. 100 μm thickness) prepared by vacuum drying of films cast from a non-selective solvent (after a short-term annealing above the T_g). Apparent LDOT (lower disorder-to-order transition) behaviour is observed for samples with non-equilibrium morphology surviving from solution as deduced from SAXS 1/I_m vs 1/T and the full width at half-maximum vs 1/T plots.The measurements point to complex behaviour near the ODT, but homogenization of samples upon long-term annealing well above the T_g temperature call into existence common stacks of lamellae observable in SEM images of microphase-separated samples. This verifies the opinion that the observed apparent LDOT behaviour of samples II, III and II + III is associated with the frozen non-equilibrium morphology surviving from solution. This is confirmed by SAXS measurement on a homogenized sample displaying the expected UDOT behaviour. It has been demonstrated that self-assembled structures prepared by vacuum drying of films cast from a non-selective solvent are non-equilibrium structures and their successive ordering is difficult due to a relative narrow temperature interval between T_g and degradation temperature. The conditions under which BCP films are prepared thus have a pronounced effect on the microstructure and microphase ordering process.     

Effect of different molecular weights of polyethylene glycol as a plasticizer on the formulation of dry powder inhaler capsules: Investigation of puncturing size,morphologies, and surface properties

Today, the principle of research and development is pulmonary drug delivery due to the potential for maximizing therapeutic effects for patients by direct drug targeting the pathology site in the lungs. Amongst the convenient delivery alternatives, the Dry Powder Inhaler (DPI) is the preferred device to remedy a variety of diseases. In this regard, the fabrication and development of a novel formulation for DPI capsules have been studied. We investigated the effects of various parameters, such as percentages of polyethylene glycol (PEG), propylene glycol (PG), glycerol (Gly), brittleness, test conditions, and particle release of manufactured DPI capsules. The efficacy of each parameter was evaluated in detail to understand and address the consequences of the mentioned factors. The results illustrated that the lower molecular weight of PEGs presented the better plasticizing capability of gelatin. Owing to the hygroscopicity of the utilized plasticizer, polyethylene glycol 400 (PEG 400) increased the capsule flexibility for a longer time and its stability under environmental conditions in the gelatin capsule formulation. Likewise, no particle release was observed in the gelatin/PEG capsule. The prepared gelatin/PEG400 capsules were compared with pure gelatin and HPMC capsules. The capsules were evaluated in terms of loss on drying (LOD), surface morphology, roughness, and puncture type. The results show that using PEG-400 can lead to the production of capsules that have low moisture content and minimal interaction with APIs. In addition, gelatin/PEG capsules have no particles due to the smooth surface after the punching process. The as-produced capsules are not blocked again after punching, allowing the patient to take the drug completely. In fact, the present research provided substantial insight regarding the development of DPI formulation in capsule investigations on an industrial scale.     

Thermal study and evaluation of new menthol-based ionic liquids as polymeric additives

Thermal properties of new ionic liquids (ILs) were investigated by thermogravimetry (TG/DTG) and differential scanning calorimetry (DSC). Chlorides, tetrafluoroborates and hexafluorophosphates of (−)mentholpyrrolidinium and (−)-mentholimidazolium cations revealed good thermal stability at air atmosphere. Morphological characteristics of poly(methyl methacrylate) (PMMA) matrices doped with 10% of these ILs were also investigated by DRX and water absorption test. Into the matrix, they exhibited a very satisfactory pattern concerning the polymer thermal stabilization. DSC results show that some of these ILs also present plasticizer features since they can lower the polymer glass transition temperature (T _g) up to 317.15 K.     

Study of a plasticized‐unoriented P(VF2/VF3) (73/27 mol%) copolymer. I. The effects of crystallization conditions on morphology,physical, and thermal properties

The results of a study on the effects of a plasticizer, tricresyl phosphate, on the mechanical and thermal properties of unoriented films of poly(vinylidene fluoride–trifluoroethylene) (VF₂/VF₃) copolymer (73/27 mol%) are presented. Films were prepared by both quenching and slow‐cooling from the melt with plasticizer concentrations of 0, 5, and 10% by weight. For the slow‐cooled films, a reduction in crystallinity by 25% was observed for the heavily plasticized films, together with a reduced dynamic mechanical modulus (≈ 58%) and an increased dielectric constant (≈ 200%). For the quenched films, a small increase in crystallinity was observed together with a reduced modulus and an increased dielectric constant. Measurements of the temperature dependence of the modulus and dielectric constant at 10 Hz. were also carried out from −100°C to 100°C. This data showed that for slow‐cooled films the glass transition temperature decreased from −28°C to ‐52°C at the highest doping level. DSC thermal analysis shows a decrease in the Curie transition (≈ 4°C) and melting temperatures (≈ 9°C) for the quenched films, while the slow‐cooled films only showed a decrease in melting temperature (≈ 10°C), while the Curie transition temperature was unaffected. In addition, evidence of a two‐phase system or a nonferroelectric crystal phase is noted by the presence of two Curie transition temperature peaks. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 19–28, 1999     

Soluble organic additive effects on stress development during drying of calcium carbonate suspensions

The effect of polymer, plasticizer, and surfactant additives on stress development during drying of calcium carbonate particulate coatings was studied using a controlled-environment apparatus that simultaneously monitors drying stress, weight loss, and relative humidity. We found that the calcium carbonate coatings display a drying stress evolution typical of granular films, which is characterized by a sharp capillary-induced stress rise followed by a rapid stress relaxation. The addition of a soluble polymer to the CaCO3 suspension resulted in a two-stage stress evolution process. The initial stress rise stems from capillary-pressure-induced stresses within the film, while the second, larger stress rise occurs due to solidification and shrinkage of the polymeric species. Measurements on the corresponding pure polymer solutions established a clear correlation between the magnitude of residual stress in both the polymer and CaCO3-polymer films to the physical properties of the polymer phase, i.e. its glass transition temperature, T(g), and Young's modulus. The addition of small organic molecules can reduce the residual stress observed in the CaCO3-polymer films; e.g., glycerol, which acts as a plasticizer, reduces the drying stress by lowering T(g), while surfactant additions reduce the surface tension of the liquid phase, and, hence, the magnitude of the capillary pressure within the film.     

Blends of starch with ethylene vinyl alcohol copolymers: effect of water,glycerol, and amino acids as plasticizers

Blends of thermoplastic starch with poly(ethylene‐co‐vinyl alcohol) copolymer (EVOH) were melt extruded with water/glycerol as plasticizer and a series of amino acid additives. The biggest factor in end‐use mechanical properties proved to be the relative humidity (RH) during storage. Plasticized starch‐EVOH blends stored at 0 and 50% RH changed significantly over time, with, for example, the tensile strength (TS) of the glycerol‐plasticized blend increasing from 4.7 to 26.3 MPa over 8 weeks when maintained at 0% RH. In contrast, the TS of this same sample stored at 75% RH remained unchanged for 8 weeks. Amino acids provided relatively minor, but significant changes in mechanical properties with time. Based on TS, elongation‐to‐break, and modulus, it may be concluded that β‐alanine, sarcosine, and L ‐proline were more effective than glycerol at maintaining strong flexible blends. Increases in crystallinity and changes in morphology with time, as described by modulated DSC were correlated to these changes in mechanical properties. Published in 2007 by John Wiley & Sons, Ltd.     

Influence of plasticizers and crosslinking on the properties of biodegradable films made from sodium caseinate

Plasticized protein films were prepared by the casting method from water solution of sodium caseinate and plasticizers with the aim to obtain environmentally friendly materials for packaging applications. Mechanical properties (tensile strength, elongation and Young’s modulus) of caseinate based films were determined versus ratio of protein to plasticizer, plasticizer type and relative humidity conditions. Among the different polyol-type plasticizers tested, glycerol (Gly) and triethanolamine (TEA) were the most efficient for the improvement of mechanical properties (high strains for low stresses). Further, chemical crosslinking between formaldehyde (HCHO) and free amino groups (ε-NH₂) of sodium caseinate was performed to increase water resistance of TEA plasticized films. Optimal mechanical properties, i.e. elastic modulus of 105 MPa, tensile strength of 8-9 MPa for elongation at break about 110-125% were obtained for HCHO/ε-NH₂ ratios higher than 1.35. Protein specific water solubility was determined from a 280 nm absorbance. For convenient crosslinker (HCHO) content sodium caseinate solubility can be lowered to less than 5 wt% after 24 h immersion in water.     

Structural relaxation of stacked ultrathin polystyrene films

The T_g depression and kinetic behavior of stacked polystyrene ultrathin films is investigated by differential scanning calorimetry (DSC) and compared with the behavior of bulk polystyrene. The fictive temperature (T_f) was measured as a function of cooling rate and as a function of aging time for aging temperatures below the nominal glass transition temperature (T_g). The stacked ultrathin films show enthalpy overshoots in DSC heating scans which are reduced in height but occur over a broader temperature range relative to the bulk response for a given change in fictive temperature. The cooling rate dependence of the limiting fictive temperature, T_f′, is also found to be higher for the stacked ultrathin film samples; the result is that the magnitude of the T_g depression between the ultrathin film sample and the bulk is inversely related to the cooling rate. We also find that the rate of physical aging of the stacked ultrathin films is comparable with the bulk when aging is performed at the same distance from T_g; however, when conducted at the same aging temperature, the ultrathin film samples show accelerated physical aging, that is, a shorter time is required to reach equilibrium for the thin films due to their depressed T_g values. The smaller distance from T_g also results in a reduced logarithmic aging rate for the thin films compared with the bulk, although this is not indicative of longer relaxation times. The DSC heating curves obtained as a function of cooling rate and aging history are modeled using the Tool-Narayanaswamy-Moynihan model of structural recovery; the stacked ultrathin film samples show lower β values than the bulk, consistent with a broader distribution of relaxation times. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2741–2753, 2008     

Preparation and Characterization of Blend Films of Poly(Vinyl Alcohol) and Sodium Alginate

Blend films of poly(vinyl alcohol) (PVA) and sodium alginate (NaAlg) were prepared by casting from aqueous solutions. This blend films were characterized by tensile strength test, Fourier transform infrared spectroscopy (FT‐IR), thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The miscibility in the blends of PVA and NaAlg was established on the basis of the thermal analysis results. DSC showed that the blends possessed single, composition‐dependent glass transition temperatures (T_gs), indicating that the blends are miscible. FT‐IR studies indicate that there is the intermolecular hydrogen bonding interactions, i.e. –OH…^?OOC– in PVA/NaAlg blends. The blend films also exhibited the higher thermal stability and their mechanical properties improved compared to those of homopolymers.