TEMPO addition into pre-irradiated fluoropolymers and living-radical graft polymerization of styrene for preparation of polymer electrolyte membranes

We prepared proton exchange membranes (PEMs) by 2,2,6,6-tetramethylpiperidinyl-1-oxy (TEMPO)-mediated living-radical graft polymerization (LRGP) of styrene into fluoropolymer films and subsequent sulfonation. Poly(vinylidene fluoride) (PVDF) and poly(ethylene-co-tetrafluoroethylene) (ETFE) films were first irradiated and then treated with TEMPO solutions in various solvents. TEMPO addition was confirmed by the test of styrene grafting into TEMPO-treated films at 60 °C, at which the LRGP never proceeds. This test enabled us to differentiate the LRGP from the conventional graft polymerization. In order to gain a deep insight about TEMPO-addition reaction, the TEMPO-penetration behavior into the base polymer films was examined by a permeation experiment and computer simulation. Xylene and dioxane were appropriate solvents for the complete introduction of TEMPO into PVDF and ETFE films, respectively. Then, the LRGP of styrene was performed based on the fully TEMPO-capped films at 125 °C with various solvents. By using an alcoholic solvent, the degree of grafting was enhanced and it reached a maximum of 38%. This grafted film was sulfonated to prepare a PEM showing an ion exchange capacity of 2.2 meq/g and proton conductivity of 1.6×10^?1 S/cm.     

Sulfonated polyethersulfone Cardo membranes for direct methanol fuel cell

Novel proton conducting membranes, sulfonated polyethersulfone Cardo (SPES-C), were prepared with concentrated sulfonic acid at room temperature. The degree of sulfonation was controlled by reaction time. Their proton conductivity and methanol permeability as a function of temperature were investigated. The SPES-C membranes with 70% DS were still not water soluble and had low degree of swelling. With the level of 70% sulfonation, proton conductivity was 0.011 S/cm at 80 °C, 0.0338 S/cm at 110 °C, which approached that of Nafion^® 115 membrane at the same conditions. Methanol permeability of SPES-C membranes was considerably smaller than that of Nafion^® 115 membrane over the temperature 25–80 °C.     

Sulfonated Poly(ether ether ketone) and Poly(ethylene glycol) Diacrylate Based Semi-Interpenetrating Network Membranes for Fuel Cells

Polymer electrolyte membranes are prepared from novel semi-interpenetrating polymer network material where the sulfonated poly (ether ether ketone) (SPEEK) is the linear polymer and the poly (ethylene glycol) diacrylate (PEGDA) is the cross-linking constituent. The semi-IPN is prepared by in situ polymerization of PEGDA in the presence of sulfonated poly (ether ether ketone). SPEEK is prepared by direct sulfonation of commercial PEEK (Gatone? 1100) by reported procedures. SPEEK with degree of sulfonation 63% (calculated from FT-NMR) is selected as the base membrane and different semi-IPN membranes were prepared by varying the PEGDA and SPEEK ratio. The degree of sulfonation of SPEEK and the formation of semi-IPN were confirmed by spectroscopy studies. The various semi-IPN membranes were characterized for ion-exchange capacity, water uptake, hydrolytic stability, proton conductivity and thermal stability for evaluating the suitability of these membranes for fuel cells. The proton conductivity of the membranes decreased with increasing PEGDA content. The Semi-IPN membranes exhibited conductivities (30°C) from 0.018 S/cm to 0.006 S/cm. These interpenetrating network membranes showed higher hydrolytic stability than the pure SPEEK membrane. This study shows that semi-IPN membranes based on PEGDA and SPEEK can be viable candidates for electrolyte membranes.     

Post-irradiation time effects on the graft of poly(ethylene-alt-tetrafluoroethylene) (ETFE) films for ion exchange membrane application

Grafting of styrene followed by sulfonation onto poly(ethylene-alt-tetrafluoroethylene) (ETFE) was studied for synthesis of ion exchange membranes. Radiation-induced grafting of styrene onto ETFE films was investigated after simultaneous irradiation (in post-irradiation condition) using a ⁶⁰Co source. The ETFE films were irradiated at 20 kGy dose at room temperature and chemical changes were monitored after contact with styrene for grafting. The post-irradiation time was established at 14 days when the films were remained in styrene/toluene 1:1 v/v. After this period the grafting degree was evaluated in the samples. The grafted films were sulfonated using chlorosulfonic acid and 1, 2-dichloroethane 20:80 (v/v) at room temperature for 5 h. The membranes were analyzed by infrared spectroscopy (FTIR), differential scanning calorimeter (DSC), thermogravimetric measurements (TG) and degree of grafting (DOG). The ion exchange capacity (IEC) of membranes was determined by acid–base titration and the values for ETFE membranes were achieved higher than Nafion^® films. Preliminary single cell performance was made using pure H₂ and O₂ as reactants at a cell temperature of 80 °C and atmospheric gas pressure. The fuel cell performance of ETFE films was satisfactory when compared to state-of-art Nafion^® membranes.     

Promising solvent of 12,12-diethyl-2,5,8-trioxa-12-silatetradecane for lithium secondary battery

A novel partly silanized ether solvent of 12,12-diethyl-2,5,8-trioxa-12-silatetradecane is proposed for Li/organo-sulfide or Li/S battery in this paper. It is superior to other ether solvent in high boiling point, high flash point and thus resulted high safety. The conductivity of it-contained electrolyte was measured to be 5.7 × 10⁻⁴ S/cm at 25 °C, which meets the requirement for practical application. Anodic polarization curve of it-contained electrolyte attests to its strong resistivity to electro-oxidation, and AC impedance measurement also approves that it has a good compatibility with lithium electrode. Cycling test of Li/1 M LiTFSI in 12,12-diethyl-2,5,8-trioxa-12-silatetradecane/PABTH cell indicates a good utilization of the active material in the new electrolyte system.     

Proton-conducting solid oxide fuel cell (SOFC) with Y-doped BaZrO3 electrolyte

Y-doped BaZrO₃ (BZY) electrolyte films are successfully fabricated by utilizing the driving force from the anode substrate, aiming to circumvent the refractory nature of BZY materials. The BZY electrolyte film on the high shrinkage anode becomes dense after sintering even though no sintering aid is added, while the BZY electrolyte remains porous on the conventional anode substrate after the same treatment. The resulting BZY electrolyte shows a high conductivity of 4.5 × 10^− 3 S cm^− 1 at 600 °C, which is 2 to 20 times higher than that for most of BZY electrolyte films in previous reports. In addition, the fuel cell with this BZY electrolyte generates a high power output of 267 mW cm^− 2 at 600 °C. These results suggest the strategy presented in this study provides a promising way to prepare BZY electrolyte films for fuel cell applications.     

A novel polymeric electrolyte based on a copolymer containing self-assembled stearylate moiety for lithium-ion batteries

A novel polymeric electrolyte based on a self-assembled copolymer moiety has been prepared by a simple method of photo-induced radical polymerization of a mixture consisting of stearylmethacrylate (SMA) and poly(ethylene glycol)-monomethacrylate (PEM) that dissolves LiBF₄ as the electrolytic salt. The SMA moiety work as mechanically stable backbone and the PEM unit dissolving the salts serves as ion-conducting path in the polymeric composite. Solid-state NMR measurements indicated that the resulting polymer composite consists of PEM-rich and SMA-rich phases, each of which exists within several nanometers apart. The ionic conductivity of the polymer electrolyte with the composition of PEM/SMA = 7/3 (by mass ratio) was 2.8 × 10^?5 S cm^?1 at 50 °C, which was significantly higher than that of the polymer electrolyte based on cross-linked PEM copolymer without SMA.     

A novel approach to prepare proton exchange membranes from fluoropolymer powder by pre-irradiation induced graft polymerization

A novel approach was developed to overcome the non-uniform distribution of grafted polystyrene (PS) chains across proton exchange membranes (PEMs) manufactured using radiation induced graft polymerization of commercialized fluoropolymer films. This process involves the three key steps of grafting of styrene into fluoropolymer powder, processing the grafted powder into membranes, and then obtaining the PEM by sulfonation of these membranes. The structure of the membranes and the PEMs were analyzed by means of infrared spectroscopy (FT-IR), X-ray photoelectron spectroscopy (XPS) and scanning electron microscope with energy-dispersive X-ray analysis (SEM-EDX) to demonstrate the uniform distribution of poly(styrene-sulfonic acid) (denoted as PSSA) graft-chains across the PEM. The properties of the resulting PEMs, such as their ion exchange capacity (IEC), water uptake (WU), proton conductivity, dimensional stability, oxidative stability and thermal stability, were also investigated.     

Synthesis and properties of poly(ether ether ketone)-block-sulfonated polybutadiene copolymers for PEM applications

A novel series of sulfonated block copolymers were successfully synthesized by the condensation of modified poly(ether ether ketone) (PEEK) and polybutadiene (PB), followed by the selective post-sulfonation of PB blocks using acetyl sulfate as the sulfonating reagent. The sulfonic acid groups were only attached onto PB segments due to the high reactivity of double bonds to sulfonating reagent. The degree of sulfonation was controlled by changing the feed ratio of sulfonating reagent to block copolymer. PEEK-b-sPB could be easily cast into flexible and transparent membranes. The obtained membranes exhibited good thermal stability and satisfied mechanical properties. Tensile test showed the incorporation of sulfonate groups into PB blocks resulted in an increase in tensile strength and a decrease in elongation at break. TEM images revealed the existence of ionic spherical domains with the average sizes of 50-100 nm. Some of these small domains further aggregated to form large hydrophilic regions. The proton conductivity values were measured in the range of 10⁻² S/cm in water and increased with increasing IEC and temperature.     

Thermostable ultrafiltration and nanofiltration membranes from sulfonated poly(phthalazinone ether sulfone ketone)

Modification of poly(phthalazinone ether sulfone ketone) (PPESK) by sulfonation with concentrated or fuming sulfuric acid was carried out in order to prepare thermally stable polymers as membrane materials having increased hydrophilicity and potentially improved fouling-resistance. The sulfonated poly(phthalazinone ether sulfone ketone)s (SPPESK) were fabricated into ultrafiltration (UF) and nanofiltration (NF) asymmetric membranes. The effects of SPPESK concentration and the type and concentration of additives in the casting solution on membrane permeation flux and rejection were evaluated by using an orthogonal array experimental design in the separation of polyethyleneglycol (PEG12000 and PEG2000) and Clayton Yellow (CY, MW 695). One UF membrane formulation type had a 98% rejection rate for PEG12000 and a high pure water flux of 867 kg m⁻² h⁻¹. All the NF membranes made in the present study had rejections of ≥96%, and one had a high water flux of 160 kg m⁻² h⁻¹. Several of the NF membrane formulation types had ∼90% rejection for CY. When the membranes were operated at higher temperatures (80°C), the rejection rates declined slightly and pure water flux was increased more than two-fold. Rejection and flux values returned to previous values when the membranes were operated at room temperature again. Mono- and divalent salt rejections and fluxes were studied on an additional NF membrane set.     

New lithium ion conducting polymer electrolytes based on polysiloxane grafted with Si-tripodand centers

New kind of polymer host for lithium cations has been synthesized by catalyzed hydrosilylation reaction involving hydrogen atoms of a polysiloxane and double bonds of vinyl tris-2-methoxyethoxy silane. The obtained macromolecule can be regarded as siloxane backbone grafted with silicon tripodand elements with very short polyether chains. A family of Li ion conducting polymer electrolyte membranes have been prepared by dissolving LiPF₆ in thus obtained polymer matrix. Exceptionally high room temperature specific conductivities, exceeding 10⁻³ S/cm at 25 °C, have been measured for the studied polymer electrolytes. It is proposed that polyether chains tend to self-assembly in the presence of Li cations and this highly organized arrangement of Li coordination sites creates pathways of high lithium conductivity along the polysiloxane backbones. In addition to that, strong shielding of Li-cations suppresses the formation of ion pairs, thus increasing the charge carrier concentration. The electrolytes can be easily formed into dimensionally stable, flexible membranes.     

Effect of gamma radiation on the mechanical and barrier properties of HEMA grafted chitosan-based films

Chitosan films were prepared by dissolving 1% (w/v) chitosan powder in 2% (w/v) aqueous acetic acid solution. Chitosan films were prepared by solution casting. The values of puncture strength (PS), viscoelasticity coefficient and water vapor permeability (WVP) of the films were found to be 565 N/mm, 35%, and 3.30 g mm/m² day kPa, respectively. Chitosan solution was exposed to gamma irradiation (0.1–5 kGy) and it was revealed that PS values were reduced significantly (p≤0.05) after 1 kGy dose and it was not possible to form films after 5 kGy. Monomer, 2-hydroxyethyl methacrylate (HEMA) solution (0.1–1%, w/v) was incorporated into the chitosan solution and the formulation was exposed to gamma irradiation (0.3 kGy). A 0.1% (w/v) HEMA concentration at 0.3 kGy dose was found optimal-based on PS values for chitosan grafting. Then radiation dose (0.1–5 kGy) was optimized for HEMA grafting. The highest PS values (672 N/mm) were found at 0.7 kGy. The WVP of the grafted films improved significantly (p≤0.05) with the rise of radiation dose.     

Anhydrous solid proton conductors based on perfluorosulfonic ionomer with polymeric solvent for polymer electrolyte fuel cell

Novel anhydrous polymeric proton conductors have been prepared from perfluorosulfonic acid ionomer with polymer solvent as supplying proton pathway through the segmental motion of polymer chains for polymer electrolyte fuel cell (PEFC) application. Since the membranes do not contain liquid-state acid or solvent, the membranes may promise more stable performances during the operation of PEFC. The Nafion-based anhydrous proton conductors showed maximum proton conductivity of about 4.0 × 10^?3 S cm^?1 at 130 °C under anhydrous condition. The mechanical properties of the membranes were enhanced by introducing H⁺-doped TiO₂ nanoparticles without the conductivity degradation. In addition, the electrochemical properties of the membrane electrode assembly (MEA) employing the anhydrous membrane as ionomer have been investigated, showing stable open circuit voltages (OCVs) over 0.9 V under non-humidified condition.     

Temperature- and pH-sensitive interpenetrating polymer networks grafted on PP: Cross-linking irradiation dose as a critical variable for the performance as vancomycin-eluting systems

This work focuses on the effect of gamma-ray radiation conditions on the stimuli-responsiveness and drug-eluting performance of polypropylene (PP) substrates grafted with interpenetrating networks of N-isopropylacrylamide (NIPAAm) and acrylic acid (AAc). PNIPAAm was cross-linked applying 10–100 kGy doses in the presence and absence of the chemical cross-linker N,N′-methylenebisacrylamide (MBAAm). Then, the net-PP-g-PNIPAAm was interpenetrated with PAAc synthesized under a 2.5 kGy dose to obtain net-PP-g-PNIPAAm-inter-net-PAAc films. The amount of grafted PNIPAAm (80%, 125% and 145% levels) and the cross-linking radiation dose (10, 40 and 70 kGy levels) strongly determine the interpenetration of PAAc, the swelling degree, the amount of vancomycin loaded and its release rate. The chemical cross-linker only caused a minor decrease in the degree of swelling. The higher the PNIPAAm grafted on PP and the lower the cross-linking radiation dose, the more the PAAc in the IPN and, consequently, the higher the vancomycin loaded through specific interactions and the more sustained the release (>8 h). The films possessing these features exhibited vancomycin release rate per surface unit suitable to prevent bacterial growth. Thus, adequate tuning of the radiation doses during grafting and cross-linking of the PNIPAAm networks may enable to achieve surface-modified materials for medical devices with an antibiofilm performance.     

Preparation of porous polymer electrolyte by a microwave assisted effervescent disintegrable reaction

Porous polymer membranes with sub-micrometer pores were successfully prepared by a novel microwave assisted effervescent disintegrable reaction. The fine connected porous structure was obtained by promoting effervescent disintegrable reaction between citric acid and sodium bicarbonate due to the assistance of microwave. The ionic conductivity of the prepared gelled polymer electrolyte is up to 1.17 × 10^?3 S cm^?1 and electrochemical window 4.5 V. This method provides a convenient route to prepare porous polymer electrolyte, which will greatly promote the practical application of porous polymer electrolytes.     

High performance miniature glucose/O2 fuel cell based on porous silicon anion exchange membrane

Mesoporous silicon membranes are functionalized with ammonium groups and evaluated as high efficient anion exchange membrane in a miniaturized alkaline glucose fuel cell setup. N-Trimethoxysilylpropyl-N,N,N-trimethylammonium chloride is grafted onto the pore walls of porous silicon resulting in the anionic conductivity enhancement. The functionalization process is followed by FTIR spectroscopy where the optimized parameter could be determined. The ionic conductivity is measured using impedance spectroscopy and gives 5.6 mS cm^− 1. These modified mesoporous silicon membranes are integrated in a specially designed miniature alkaline (pH 13) glucose/air fuel cell prototype using a conventional platinum-carbon anode and a cobalt phthalocyanine-carbon nanotube cathode. The enhanced anion conductivity of these membranes leads to peak power densities of 7 ± 0.12 mW cm^− 2 at “air breathing” conditions at room temperature.     

Preparation of sulfonated poly(phthalazinone ether sulfone ketone) composite nanofiltration membrane

Thin film composite (TFC) membranes were prepared from sulfonated poly(phthalazinone ether sulfone ketone) (SPPESK) as a top layer coated onto poly(phthalazinone ether sulfone ketone) (PPESK) ultrafiltration (UF) support membranes. The effects of different preparation conditions such as the SPPESK concentration, organic additives, solvent, degree of substitution (DS) of SPPEK and curing treatment temperature and time on the membrane performance were studied. The SPPESK concentration in the coating solution was the dominant factor for the rejection and permeation flux. The TFC membranes prepared from glycerol as an organic additive show better performance then those prepared from other additives. The rejection increased and the flux decreased with increasing curing treatment temperatures. The salt rejections of the TFC nanofiltration (NF) membranes increased in the order MgCl₂ < MgSO₄ < NaCl < Na₂SO₄. TFC membranes showed high water flux at low pressure. SPPESK composite membranes rejections for a 1000 mg L⁻¹ Na₂SO₄ feed solution was 82%, and solution flux was 68 L m⁻² h⁻¹ at 0.25 MPa pressure.     

‘‘Soggy sand＇＇ polymer composite nanofber membrane electrolytes for lithium ion batteries

A kind of octanol-modifded silica nanoparticle was fabricated and employed as a framework to form‘‘soggy sand’’electrolyte along with 1-butyl-3-methylimidazolium tetrafluoroborate.‘‘Soggy sand’’and poly（vinylidene fluoride-hexafluoropropylene）composite electrolyte membranes were electrospun for the frst time.The properties of this membrane electrolyte have been evaluated by the mechanical test and electrochemical test.The Young’s modulus increased by 275%from 6.8 MPa to 25.5 MPa and the electrical conductivity increased to 7.6 10à5S/cm at 290.15 K when compared to pristine P（VdF-HFP）membrane electrolyte.The conductivity is 3.1 10à4S/cm at 323.15 K.     

不同磺化度下的磺化聚醚醚酮对全钒储能液流电池性质影响的研究

本文报道了采用浓硫酸作为磺化剂,成功合成了不同磺化度下的聚醚醚酮(PEEK)膜,并深入研究了磺化条件包括磺化时间和磺化剂的用量对所获薄膜性能的影响,获得了在不同磺化度（DS）下SPPEK膜的离子交换容,含水率,机械性能,质子电导率等参数,特别测定了在全钒液流电池工作条件下钒离子(Ⅳ)渗透率,首次为该类液流储能电池使用价廉质优的质子交换膜提供了基础实验数据。室温条件下的实验结果如下：1）磺化12小时后,膜的磺化度46%,含水量为28%,钒离子(Ⅳ)选择性最佳（钒离子渗透率为1.2×10-7 cm2/min-1,是Nafion117 (2.9×10-6 cm2/min-1)的1/24）,其质子电导率只有0.02 S/cm;2）磺化96小时其磺化度达79%的膜,质子电导率达0.16 S/cm,是Nafion117 (0.10S/cm) 的1.6倍, 但其机械性能最差;3）与Nafion117膜相比,磺化在36到48小时的SPPEK膜其机械力学性能好,薄膜的钒离子渗透率、离子交换容IEC、质子导电率和含水率高,且对钒离子的选择性佳,尤其价格仅为Nafion膜的1/13,是理想的Nafion膜的代替物,可望直接应用于全钒氧化还原液流（VRB）电池中。本文还讨论了磺化时间和不同磺化剂量对膜的性质的影响。     

Life test of DMFC using poly(ethylene glycol)bis(carboxymethyl)ether plasticized PVA/PAMPS proton-conducting semi-IPNs

A novel, low-cost proton-conducting semi-IPN has been successfully prepared from PVA/PAMPS blends by incorporating poly(ethylene glycol)bis(carboxymethyl)ether (PEGBCME) as a novel plasticizer. Although, the polymer is based on a relatively low content of PAMPS as a component of ion conducting sites, the resulting semi-IPN exhibited high proton conductivity (0.1 S cm⁻¹) at 25 °C, which afforded a higher power density of 51 mW cm⁻² at 80 °C. A striking feature is that a long-term initial performance is achieved with a 130 h of stable fuel cell operation in DMFC mode due to effectively suppressed methanol crossover. This is a new record for a fully hydrocarbon membrane in DMFC, seeing that the PVA–PAMPS proton-conducting semi-IPNs are made simply of aliphatic skeletons.