Microbial desulfurization of SBR ground rubber by Sphingomonas sp. and its utilization as filler in NR compounds

Microbial desulfurization of waste tyre rubber has been investigated with great efforts since 1990s, because waste rubber has created serious ecological and environmental problems. A microbial desulfurization technique for SBR ground rubber has been developed by a novel sulfur‐oxidizing bacterium Sphingomonas sp. The adaptability of Sphingomonas sp. with SBR ground rubber was tested with the amounts of SBR ground rubber varying from 0.5 to 4% g/l. The sol fraction of desulfurized SBR ground rubber increased 70%, compared with SBR ground rubber without desulfurization. Fourier transform infrared spectroscopy‐attenuated total reflectance (FTIR‐ATR) spectrum and X‐ray photoelectron spectroscopy (XPS) analysis of the desulfurized surface of vulcanized SBR flakes revealed that not only the oxidation of crosslinked S? S and S? C bonds, but also the rupture of C?C double bonds had happened to SBR vulcanizates during microbial desulfurization. The cure characteristics, such as scorch time and optimum cure time of natural rubber (NR) vulcanizates filled, were found to decrease with increasing contents of desulfurized SBR ground rubber, due to some reactive groups on its surface. NR vulcanizates filled with desulfurized SBR ground rubber had lower crosslink density and hardness, higher tensile strength and elongation at break, compared with those filled with SBR ground rubber of the same amount. Dynamic mechanical properties indicated that there were better crosslink distribution and stronger interfacial bonding between NR matrix and desulfurized SBR ground rubber. Scanning electron microscope (SEM) photographs showed that the fracture surfaces of NR vulcanizates filled with desulfurized SBR ground rubber had more smooth morphologies. Copyright © 2010 John Wiley & Sons, Ltd.     

Effect of nature and extent of crosslinking on swelling and mechanical behavior of styrene–butadiene rubber membranes

The influence of crosslink type and crosslink density on the swelling and mechanical behavior of styrene–butadiene rubber (SBR) membranes were studied in four aliphatic hydrocarbons. To vary the crosslink type and crosslink density, SBR was vulcanized by four different vulcanizing systems viz conventional, efficient, peroxide and a mixture of sulfur and peroxide. SBR vulcanizates having mono or disulfidic crosslinks (efficient system) exhibited the highest solvent uptake whereas those with C–C bonds (peroxide system) showed the lowest. SBR crosslinked by the mixed system showed superior mechanical properties in the unswollen, swollen and deswollen conditions. Arrhenius and thermodynamic parameters were evaluated from the diffusion data. Finally, a comparison between theoretical and experimental diffusion results was carried out.     

Evaluation of the polymer-solvent interaction parameter χ for the system cured styrene butadiene rubber and toluene

One of the most popular cured rubbers used in industrial applications is styrene butadiene rubber (SBR) and frequently its network structure is studied by means of swelling techniques in solvent. Normally, toluene is used as solvent in this test. In order to estimate the crosslink density from the equilibrium volume fraction of rubber in the swollen state, the correct evaluation of the Flory-Huggins interaction parameter χ is necessary. This work covers the swelling behavior of cured SBR in toluene. The rubber was vulcanized with different amounts sulfur and accelerator at 433 K in order to obtain several network structures and crosslink densities. Network characterisations of the compounds were made by swelling measurements in the frame of the Flory-Rehner relationship using the molecular weight of the network chain between chemical crosslinks obtained previously by mechanical tests. A relationship between χ and v_r, the polymer volume fraction at equilibrium (maximum) degree of swelling, was established for the cured SBR/toluene system. It was found that χ is not a constant but depends on the crosslink density in the sample. The types of crosslinks in these samples where estimated applying this function to the swelling behavior of the compounds previously treated with the thiol probe method.     

Thermal properties in cured natural rubber/styrene butadiene rubber blends

Blends of natural rubber (NR) and styrene butadiene rubber (SBR) were prepared with sulfur and n-t-butyl-2-benzothiazole sulfonamide (TBBS) as accelerator, varying the amount of each polymer in the blend. Samples were analysed by rheometer curing at 433 K until their maximum torque was reached. The miscibility among the constituent polymers of the cured compounds was studied in a broad range of temperatures by means of differential scanning calorimetry, analyzing the glass transition temperatures of the samples. The specific heat capacity of the compounds was also determined. Thermal diffusivity of the samples was measured in the temperature range from 130 to 400 K with a new device that performs measurements in vacuum. The thermal results are explained on the basis of the structure formed during the vulcanization of the samples considering the variation of the crosslink density of each phase. Finally, a serial thermal conduction model that takes into account the contribution of each phase to the thermal diffusivity was used to fit the experimental results.     

Effect of copolymer type and composition on separation characteristics of pervaporation membranes—A case study with separation of acetone–water mixtures

Five different copolymer membranes, i.e. copolymer of acrylonitrile with 2-hydroxyethyl methacrylate (PANHEMA), vinyl acetate (PANVAC) and methyl methacrylate (PANMMA) and styrene with vinyl acetate PSTYVAC) and methyl methacrylate (PSTYMMA) were synthesized, each with two different copolymer compositions (i.e. PANHEMA-1, PANHEMA-2, etc.). The copolymer membranes were synthesized on the basis of their relative solubility parameters with respect to acetone and hydrophilicity with respect to water. These membranes were used for pervaporative dehydration of acetone over the entire concentration range of 0–100 wt% water as well as acetone separation over 0–44 wt% acetone in feed. The acrylonitrile copolymers showed water selectivity with maximum water flux and selectivity for PANHEMA-2 copolymer (29.3 g/(m² h), 16.73, respectively, for 2.5 wt% water in feed) while the styrene copolymers showed maximum acetone selectivity with reasonable acetone flux for PSTYMMA-1 copolymer (7.12 g/(m² h), 12.61, respectively, for 1.6 wt% acetone in feed) membrane. The influence of one permeant on permeation of the other permeant was also studied in terms of permeation factor.     

Effects of the type of crosslink on viscoelastic properties of natural rubber

The viscoelastic properties of various crosslinked natural rubbers, NR, were investigated by mechanical spectroscopy. The glass transition temperature, T_g, was found to be dependent on both the crosslink density and the crosslink type. Higher values of T_g were obtained for sulfur-crosslinked NR than for peroxide-crosslinked NR at the same crosslink density. The greater influence of the sulfur content on T_g may be attributed to polysulfidic crosslinks and cyclic sulfide structures favored at high sulfur contents. Sulfur-vulcanized NRs with monosulfidic crosslinks, favored at relatively high accelerator/sulfur ratios, have properties more similar to the peroxide-cured NR with simple carbon(SINGLE BOND)carbon crosslinks covalent bonds, resulting in only small shifts in T_g. A qualitative analysis of monosulfidic crosslinks and polysulfidic structures was performed with ¹³C solid-state NMR spectroscopy. The storage modulus, E′, in the rubbery plateau region increased with increasing crosslink density. However, the crosslink type did not influence the moduli values as much as it influenced the T_g values. Different methods of detecting the crosslink density were also discussed. © 1996 John Wiley & Sons, Inc.     

Pd encapsulated and nanopore hollow fiber membranes: Synthesis and permeation studies

New types of supported Pd membranes were developed for high temperature H₂ separation. Sequential combinations of boehmite sol slip casting and film coating, and electroless plating (ELP) steps were designed to synthesize “Pd encapsulated” and “Pd nanopore” membranes supported on -Al₂O₃ hollow fibers. The permeation characteristics (flux, permselectivity) of a series of unaged and aged encapsulated and nanopore membranes with different Pd loadings were compared to those of a conventional 1 μm Pd/4 μm γ-Al₂O₃/-Al₂O₃ hollow fiber membrane. The unaged encapsulated membrane exhibited good performance with ideal H₂/N₂ separation factors of 3000–8000 and H₂ flux 0.4 mol/m² s at 370 °C and a transmembrane pressure gradient of 4 × 10⁵ Pa. The unaged Pd nanopore membranes had a lower initial flux and permselectivity, but exhibited superior performance with extended use (200 h). At the same conditions the unaged 2.6 μm Pd nanopore membrane had a H₂ flux of 0.16 mol/m² s and separation factor of 500 and the unaged 0.6 μm Pd nanopore membrane had a H₂ flux of 0.25 mol/m² s and separation factor of 50. Both nanopore membranes stabilized after 40 h of operation, in contrast to a continued deterioration of the permselectivity for the other membranes. An analysis of the permeation data reveals a combination of Knudsen and convective transport through membrane defects. A phenomenological, qualitative model of the synthesis and resulting structure of the encapsulated and nanopore membranes is presented to explain the permeation results.     

Studies of conventional sulfur vulcanization of SBR rubber: Analysing the reaction products from thermal degradation of the accelerator by means of MCC-IMS technique

A combination of knowledge on curing process of rubber mixes with novel methods of chemical analysis, a new unconventional approach to analysis of rubber vulcanization is presented in this study. Six SBR samples containing various N-tert-butyl-2-benzothiazole sulfenamide (TBBS) accelerator: sulfur ratios (within) the range of conventional (CV) sulfur vulcanization system were studied using multi-capillary column ion mobility spectrometry (MCC-IMS) technique. For these analysis, calibration/dilution curves were established. Moreover, data from MCC-IMS were correlated with other parameters of the rubber vulcanizates – their crosslink density and structure as well as their tensile strength and modulus at elongation. For such comparison, one of the reaction products from thermal decomposition of TBBS, benzothiazole was selected. Furthermore, the concentration of benzothiazole released during the vulcanization process corresponded well with the crosslink density of the rubber vulcanizates studied. It was even possible to calculate the crosslink density from the concentration of benzothiazole determined by MCC-IMS, using Boltzmann fitting curve. The presented results could be an important contribution in understanding the mechanisms occurring during rubber vulcanization, demonstrating a new approach to testing and evaluation of the process.     

Natural rubber/styrene-butadiene rubber blends prepared by solution mixing: Influence of vulcanization temperature using a Semi-EV sulfur curing system on the microstructural properties

Blends of natural rubber (NR) and styrene-butadiene rubber (SBR) were prepared by solution mixing and vulcanized with sulfur and accelerator in a Semi-EV system at 433 K and 443 K in order to study the vulcanization kinetic and the influence of vulcanization temperature on final structure of the blends. The vulcanization kinetic studied through the variation in rheometer curves was analyzed using the Ding and Leonov model, which takes into account the reversion effect during the cure process. The average free nanohole volume and the fractional free volume of samples with different NR/SBR ratio were estimated using positron annihilation lifetime spectroscopy (PALS). Also, the crosslink density was determined by means of swelling tests in a solvent. For all the compounds, a correlation between the free nanohole volume and the delta torque obtained from the respective rheometer curves was established.     

Microbial desulfurization of waste latex rubber with Alicyclobacillus sp.

A microbe with desulfurizing capability, Alicyclobacillus sp., was selected to recycle waste latex rubber (WLR). The growth characteristics of the microorganism and the technical conditions in the co-culture desulfurization process were studied. The desulfurization effect of Alicyclobacillus sp. on the WLR was characterized, and the mechanism for the microbial desulfurization of WLR was tentatively explored. The results showed that adding 5% (w/v) WLR into medium had little effect on the growth of Alicyclobacillus sp. The surfactant polysorbate 80 (Tween 80) had a toxic effect on Alicyclobacillus sp., but the growth of the microbe was vigorous if the proper technique was used: the mixing of WLR with Tween 80, followed by the addition of the mixture into the culture media. With the increase of desulfurization time, the swelling value of desulfurizated waste latex rubber (DWLR) increased, but the crosslink density decreased. After co-culture desulfurization for 8–10 days, a DWLR with good desulfurization effect was obtained. The mechanical properties of natural rubber (NR)/DWLR composite improved significantly over those of NR/WLR composite. XPS and FTIR results revealed that Alicyclobacillus sp. could break the crosslinked sulfur bonds and oxidize them to sulfones groups. The increase of O element content on the surface of DWLR was confirmed by water contact angle measurements. The relationship between the crosslink density and sol fraction of DWLR with different desulfurization times agreed with the Horikx equation, an indication that the microorganisms could break the crosslinked sulfur bonds on the surface of WLR, but leaving the main chains intact.     

NMR imaging of elastomeric polymers

We have used NMR imaging to determine the dispersion in crosslinking density in complex elastomers both along the chains as well as spatially. Our work has established that the ordinary industrial accelerator systems generate a broad distribution of crosslink densities in rubber articles due to the poor mixing of the solid accelerator/sulfur recipe in the raw rubber. This high inhomogeneity in elastomeric network has an adverse effect on the properties of the elastomer system. In particular, the variation in crosslink density leads to substantial differences in the coefficients of thermal expansion and high internal stresses in the rubber article.     

Separation of p-xylene from multicomponent vapor mixtures using tubular MFI zeolite mmbranes

MFI zeolite membranes have been synthesized on tubular -alumina substrates to investigate the separation of p-xylene (PX) from m-xylene (MX) and o-xylene (OX) in binary, ternary, and simulated multicomponent mixtures in wide ranges of feed pressure and operating temperature. The results demonstrate that separation of PX from MX and OX through the MFI membranes relies primarily on shape-selectivity when the xylene sorption level in the zeolite is sufficiently low. For an eight-component mixture containing hydrogen, methane, benzene, toluene, ethylbenzene, PX, MX, and OX, a PX/(MX + OX) selectivity of 7.71 with a PX flux of 6.8 × 10⁻⁶ mol/(m² s) was obtained at 250 °C and atmospheric feed pressure. The addition of a small quantity of nonane to the multicomponent mixture caused drastic decreases in the fluxes of aromatic components and the PX separation factor because of the preferential adsorption of nonane in the zeolite channels. The nanoscale intercrystalline pores also caused serious decline in the PX separation factor. A new method of online membrane modification by carbonization of 1,3,5-triisopropylbenzene in the feed stream was found to be effective for reducing the intercrystalline pores and improving the PX separation.     

Improvement of ethanol selectivity of silicalite membrane in pervaporation by silicone rubber coating

In order to improve the pervaporation performance of silicalite membrane, two types of silicone rubber, KE45 and KE108, were coated on the membrane surface. The initial molecular weight of KE108 is high and vulcanizing starts when it comes into contact with moisture in air, whereas the initial molecular weight of KE45 is low and vulcanizing starts when it is mixed with a catalyst. KE108 was found to be more effective than KE45 in enhancing the ethanol selectivity of silicalite membranes. A membrane coated using a 3 wt.% KE108 hexane solution showed separation factor of =125 with a total flux of 0.14 kg/m² h.     

Prevulcanized natural rubber latex/clay aerogel nanocomposites

Natural rubber latex (NR)/clay aerogel nanocomposites were produced via freeze-drying technique. The pristine clay (sodium montmorillonite) was introduced in 1-3 parts per hundred rubber (phr) in order to study the effect of clay in the NR matrix. The dispersion of the layered clay and the morphology of the nanocomposites were determined by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. Cure characteristics, thermal stability, and the crosslink density of thermal and microwave-cured NR and its composites were investigated. XRD patterns indicated that both intercalated and exfoliated structures were observed at loadings of 1-3 phr clay. SEM studies revealed that the clay aerogel structure was formed at 3 phr clay loading. The increment in Shore A hardness of nanocomposites compared with pure NR signified excellent polymer/filler interaction and the reinforcing effect of the clay to rubber matrix. This was supported by an increase in maximum rheometric torque and crosslink density. The crosslink density of clay-filled NR vulcanizate was found to increase with the pristine clay content in both thermal and microwave curing methods. However, microwave-cured 2 and 3 phr-filled NR vulcanizates exhibited higher crosslink density than those which were thermal-cured under the same curing temperature. In addition, thermal stability studies showed that pristine clay accelerated the decomposition of NR by showing a slight decrease in onset and peak decomposition temperatures along with clay content.     

Effects of vulcanization accelerator functionalized graphene on the co-vulcanization kinetics and mechanical strength of NR/SBR blends

Rubber blends are widely used for combining the advantages of individual rubber component. However, to date, how to determine and distinguish the vulcanization kinetics for each single rubber phase in rubber blends during the co-vulcanization process are still a challenge. Herein, high resolution pyrolysis gas chromatography-mass spectrometry (PyGC-MS) was employed for the first time to investigate the vulcanization kinetics of natural rubber (NR) and styrene-butadiene rubber (SBR) in their blends filled with graphene. It is shown that the crosslinking rate of NR chains (k_NR) was much lower than that of SBR chains (k_SBR) in the unfilled blends and blends with untreated graphene. Interestingly, the gap between k_SBR and k_NR was narrowed effectively in the blends with vulcanization accelerator grafted graphene, showing a better co-vulcanization of NR and SBR. In addition, the vulcanization accelerator grafted graphene was uniformly dispersed in rubber matrix and endowed rubber blends with higher mechanical strength and thermal conductivity did the untreated graphene.     

Novel nanocomposite pervaporation membranes composed of poly(vinyl alcohol) and chitosan-wrapped carbon nanotube

Novel nanocomposite membranes (PVA–CNT(CS)) were prepared by incorporating chitosan-wrapped multiwalled carbon nanotube (MWNT) into poly(vinyl alcohol) (PVA). To further explore the intrinsic correlation between pervaporation performance and free volume characteristics, molecular dynamics simulation was first introduced to qualitatively analyze the contribution of carbon nanotube incorporation on improving free volume characteristics of the nanocomposite membranes. Secondly, the pervaporation performance of PVA–CNT(CS) nanocomposite membranes was investigated using permeation flux and separation factor as evaluating parameters. For benzene/cyclohexane (50/50, w/w) mixtures at 323 K, permeation flux and separation factor of pure PVA membrane are only 20.3 g/(m² h) and 9.6, respectively, while the corresponding values of PVA–CNT(CS) (CNT content: 1%) nanocomposite membrane are 65.9 g/(m² h) and 53.4. In order to explain the simultaneous increase of permeation flux and separation factor, as well as to check the calculation reliability of molecular dynamics simulation, positron annihilation lifetime spectroscopy (PALS) analysis was employed.     

A new method for crosslinking and reinforcing acrylonitrile–butadiene rubber using a silanized silica nanofiller

Using a high loading of synthetic precipitated amorphous white silica nanofiller, an acrylonitrile–butadiene rubber containing 26% by weight acrylonitrile was crosslinked and its mechanical properties were measured. The silica surfaces were pre‐treated with bis(3‐triethoxysilylpropyl)tetrasulfide (TESPT) to chemically adhere silica to the rubber. To optimize the reaction between the tetrasulfane groups of TESPT and the rubber, accelerator and activator were added. The rubber was fully crosslinked and the hardness, tensile strength, stored energy density at break, elongation at break, tearing energy, and modulus increased substantially because of the filler. The bound rubber, crosslink density, tan δ, and glass transition temperature measurements indicated a strong interaction between the filler and rubber. This new method helped to substantially reduce the use of the curing chemicals and produce a safer and more cost‐effective rubber compound without compromising the good mechanical properties of the rubber, which are essential for long service life. Copyright © 2009 John Wiley & Sons, Ltd.     

Evolution of the crosslink structure in the elastomers NR and SBR

An experimental positron annihilation lifetime spectroscopy (PALS), differential scanning calorimetry (DSC) and small angle X-ray scattering (SAXS) study of the effect of the advance of the crosslinking reaction on the free volume in a copolymer of styrene–butadiene and natural rubbers was carried out. The crosslink density developed in SBR specimens with different sulfur contents and cure temperatures was studied. SAXS technique was applied to study the process of crosslinking in NR as a function of the cure temperature. Finally, a study of different SBR/NR blends is presented using PALS and DSC.     

Analysis of wax solubility of rubber vulcanizates using wax solution in toluene and molten wax

Wax is commonly used as an antidegradant for rubber materials by formation of an impervious barrier. Wax solubilities in natural rubber (NR), styrene–butadiene rubber (SBR), and butadiene rubber (BR) vulcanizates were measured using wax solution in toluene and molten wax. Wax solubilities using molten wax were much higher than those using wax solution in toluene. The wax solubility of NR vulcanizate was higher than those of SBR and BR. Parameters influencing wax solubility were the solvent swell, rubber fraction and filler type as well as the rubber type. Molecular weight distribution of the dissolved wax was different from that of the raw wax; the dissolved waxes with lower molecular weights were relatively higher than the raw ones. We believe that wax solubility and molecular weight distribution of the dissolved wax can be widely used for determining the wax type and content.     

Gas transport property of polyallylamine–poly(vinyl alcohol)/polysulfone composite membranes

Polyallylamine (PAAm) was synthesized by free radical polymerization and characterized by Fourier transform infrared resonance (FT-IR) spectroscopy, hydrogen nuclear magnetic resonance (¹H NMR) spectroscopy and differential scanning calorimetry (DSC). The composite membranes were prepared by using PAAm–poly(vinyl alcohol) (PVA) blend polymer as the separation layer and polysulfone (PSF) ultrafiltration membranes as the support layer. The surface and cross-section morphology of the membrane was inspected by environmental scanning electron microscopy (ESEM). The gas transport property of the membranes, including gas permeance, flux and selectivity, were investigated by using pure CO₂, N₂, CH₄ gases and CO₂/N₂ gas mixture (20 vol% CO₂ and 80 vol% N₂) and CO₂/CH₄ gas mixture (10 vol% CO₂ and 90 vol% CH₄). The plots of gas permeance or flux versus feed gas pressure imply that CO₂ permeation through the membranes follows facilitated transport mechanism whereas N₂ and CH₄ permeation follows solution–diffusion mechanism. Effect of PAAm content in the separation layer on gas transport property was investigated by measuring the membranes with 0–50 wt% PAAm content. With increasing PAAm content, gas permeance increases initially, reaches a maximum, and then decreases gradually. For CO₂/N₂ gas mixture, the membranes with 10 wt% PAAm content show the highest CO₂ permeance of about 1.80 × 10⁻⁵ cm³ (STP) cm⁻² s⁻¹ KPa⁻¹ and CO₂/N₂ selectivity of 80 at 0.1 MPa feed gas pressure. For CO₂/CH₄ gas mixture, the membranes with 20 wt% PAAm content display the highest CO₂ permeance of about 1.95 × 10⁻⁵ cm³ (STP) cm⁻² s⁻¹ KPa⁻¹ and CO₂/CH₄ selectivity of 58 at 0.1 MPa feed gas pressure. In order to explore the possible reason of gas permeance varying with PAAm content, the crystallinity of PVA and PAAm–PVA blend polymers was measured by X-ray diffraction (XRD) spectra. The experimental results show an inverse relationship between crystallinity and gas permeance, e.g., a minimum crystallinity and a maximum CO₂ permeance are obtained at 20 wt% PAAm content, indicating that the possibility of increasing CO₂ permeance with PAAm content due to the increase of carrier concentration could be weakened by the increase of crystallinity.