SET‐LRP of methyl methacrylate initiated with sulfonyl halides

Single electron transfer‐living radical polymerization (SET‐LRP) represents a robust and versatile method for the rapid synthesis of macromolecules with defined architecture. The present article describes the polymerization of methyl methacrylate by SET‐LRP in protic solvent mixtures. Herein, the polymerization process was catalyzed by a straightforward Cu(0)wire/Me₆‐TREN catalyst while initiation was obtained by toluenesulfonyl chloride. All experiments were conducted at 50 °C and the living polymerization was demonstrated by kinetic evaluation of the SET‐LRP. The process follows first order kinetic until all monomer is consumed which was typically achieved within 4 h. The molecular weight increased linearly with conversion and the molecular weight distributions were very narrow with M_w/M_n ～ 1.1. Detailed investigations of the polymer samples by MALDI‐TOF confirmed that no termination took place and that the chain end functionality is retained throughout the polymerization process. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2236–2242, 2010     

Immortal SET–LRP mediated by Cu(0) wire

Cu(0)‐wire/Me₆‐TREN is a well established catalyst for living radical polymerization via SET–LRP. Here, it is demonstrated that this polymerization is not just living, but it is in fact the first example of immortal living radical polymerization. The immortality of SET–LRP mediated with Cu(0) wire was demonstrated by attempting, in an unsuccessful way, to irreversible interrupt multiple times the polymerization via exposure to O₂ from air. SET–LRP indeed stopped each time when the reaction mixture was exposed to air. However, the SET–LRP reaction, was restarted each time after resealing the reaction vessel and reestablishing the catalytic cycle with the same Cu(0) wire, to produce the same conversion as in the conventional uninterrupted SET–LRP process. Despite the interruption by O₂, the reactivated SET–LRP had a good control of molecular weight, molecular weight evolution, and molecular weight distribution, with perfect retention of chain‐end fidelity. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2716–2721, 2010     

Mimicking “nascent” Cu(0) mediated SET‐LRP of methyl acrylate in DMSO leads to complete conversion in several minutes

Cu(0) was prepared via disproportionation of Cu(I)Br in the presence of Me₆‐TREN in various solvents in a glove box. The resulting nanopowders were used as mimics of “nascent” Cu(0) catalyst in the single‐electron transfer living radical polymerization (SET‐LRP) of methyl acrylate (MA), providing faster polymerization than any commercial Cu(0) powder, Cu(0) wire, or Cu(I)Br and achieving 80% conversion in only 5 min reaction time. Despite the high rate, a living polymerization was observed with linear evolution of molecular weight, narrow polydispersity, no induction period, and high retention of chain‐end functionality. In addition to providing an unprecedentedly fast, yet controlled LRP of MA, these studies suggest that the very small “nascent” Cu(0) species formed via disproportionation in SET‐LRP are the most active catalysts. Thus, when bulk Cu(0) powder or wire may be the most abundant catalyst and dictates the overall kinetics, any Cu(0) produced via disproportionation will be rapidly consumed and contributes to the overall catalytic cycle. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 403–409, 2010     

Dramatic acceleration of SET‐LRP of methyl acrylate during catalysis with activated Cu(0) wire

A simple method for the activation of the Cu(0) wire used as catalyst in single‐electron transfer living radical polymerization (SET‐LRP) is reported. The surface of Cu(0) stored in air is coated with a layer of Cu₂O. It is well established that Cu₂O is a less reactive catalyst for SET‐LRP than Cu(0). We report here the activation of the Cu(0) wire under nitrogen by the reduction of Cu₂O from its surface to Cu(0) by treatment with hydrazine hydrate. The kinetics of SET‐LRP of methyl acrylate (MA) catalyzed with activated Cu(0) wire in dimethyl sulfoxide (DMSO) at 25 °C demonstrated a dramatic acceleration of the polymerization and the absence of the induction period observed during SET‐LRP catalyzed with nonactivated Cu(0) in several laboratories. Exposure of the activated Cu(0) wire to air results in a lower apparent rate constant of propagation because of gradual oxidation of Cu(0) to Cu₂O. This dramatic acceleration of SET‐LRP is similar to that observed with commercial Cu(0) nanopowder except that the polymerization provides excellent molecular weight evolution, very narrow molecular weight distribution and high polymer chain‐end functionality. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Copper(0)‐mediated living radical polymerization of acrylonitrile: SET‐LRP or AGET‐ATRP

Cu(0)‐mediated living radical polymerization was first extended to acrylonitrile (AN) to synthesize polyacrylonitrile with a high molecular weight and a low polydispersity index. This was achieved by using Cu(0)/hexamethylated tris(2‐aminoethyl)amine (Me₆‐TREN) as the catalyst, 2‐bromopropionitrile as the initiator, and dimethyl sulfoxide (DMSO) as the solvent. The reaction was performed under mild reaction conditions at ambient temperature and thus biradical termination reaction was low. The rapid and extensive disproportionation of Cu(I)Br/Me₆‐TREN in DMSO/AN supports a mechanism consistent with a single electron transfer‐living radical polymerization (SET‐LRP) rather than activators generated by electron transfer atom transfer radical polymerization (AGET ATRP). ¹H NMR analysis and chain extension experiment confirm the high chain‐end functionality of the resultant polymer. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

A comparative analysis of SET‐LRP of MA in solvents mediating different degrees of disproportionation of Cu(I)Br

Cu(I)Br/Me₆‐TREN species are unstable and disproportionate into metallic Cu(0) and Cu(II)Br₂/Me₆‐TREN in DMSO, whereas in toluene are stable and do not undergo disproportionation, at least at 25 °C. To estimate the role of the disproportionating solvent in single electron‐transfer living radical polymerization (SET‐LRP) a comparative analysis of Cu(0)/Me₆‐TREN‐catalyzed polymerization of MA initiated with methyl 2‐bromopropionate at 25 °C was performed in DMSO and toluene. A combination of kinetic experiments and chain end analysis by 500‐MHz ¹H NMR spectroscopy was used to demonstrate that disproportionation represents the crucial requirement for a successful SET‐LRP of MA at 25 °C. In DMSO a perfect SET‐LRP occurs and yields close to 100% conversion in 45 min. A first order polymerization in growing species up to 100% conversion and a PMA with perfectly functional chain ends are obtained. However, in toluene within 17 h only about 60% conversion is obtained, the polymerization does not show first order in growing species and therefore is not a living polymerization. Moreover, at 60% conversion the resulting PMA has only 80% active chain ends. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6880–6895, 2008     

SET‐LRP of vinyl chloride initiated with CHBr3 in DMSO at 25 °C

The development of Cu(0)/TREN/CuBr₂‐catalyzed SET‐LRP of VC initiated with CHBr₃ in DMSO at 25 °C is reported. The use of CuBr₂ additive allows for the first LRP of low molecular weight VC (target DP = 100), as well as lower Cu powder loading levels, improved I_eff and control in the synthesis of higher molecular VC, targeted degree of polymerization = 350, 700, 1,000, 1,400. ¹H NMR and HSQC confirm the bifunctionality of CHBr₃ as an initiator and suggest that deleterious side‐reactions such as the formation of allylic chlorides occur primarily at the onset of the reaction. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4130–4140, 2009     

Catalytic effect of dimethyl sulfoxide in the Cu(0)/tris(2‐dimethylaminoethyl)amine‐catalyzed living radical polymerization of methyl methacrylate at 0–90 °C initiated with CH3CHClI as a model compound for α,ω‐di(iodo)poly(vinyl chloride) chain ends

A variety of conditions, including catalysts [CuCl, CuI, Cu₂O, and Cu(0)], ligands [2,2′‐bipyridine (bpy), tris(2‐dimethylaminoethyl)amine (Me₆‐TREN), polyethyleneimine, and hexamethyl triethylenetetramine], initiators [CH₃CHClI, CH₂I₂, CHI₃, and F(CF₂)₈I], solvents [diphenyl ether, toluene, tetrahydrofuran, dimethyl sulfoxide (DMSO), dimethylformamide, ethylene carbonate, dimethylacetamide, and cyclohexanone], and temperatures [90, 25, and 0 °C] were studied to assess previous methods for poly(methyl methacrylate)‐b‐poly(vinyl chloride)‐b‐poly(methyl methacrylate) (PMMA‐b‐PVC‐b‐PMMA) synthesis by the living radical block copolymerization of methyl methacrylate (MMA) initiated with α,ω‐di(iodo)poly(vinyl chloride). CH₃CHClI was used as a model for α,ω‐di(iodo)poly(vinyl chloride) employed as a macroinitiator in the living radical block copolymerization of MMA. Two groups of methods evolved. The first involved CuCl/bpy or Me₆‐TREN at 90 °C, whereas the second involved Cu(0)/Me₆‐TREN in DMSO at 25 or 0 °C. Related ligands were used in both methods. The highest initiator efficiency and rate of polymerization were obtained with Cu(0)/Me₆‐TREN in DMSO at 25 °C. This demonstrated that the ultrafast block copolymerization reported previously is the most efficient with respect to the rate of polymerization and precision of the PMMA‐b‐PVC‐b‐PMMA architecture. Moreover, Cu(0)/Me₆‐TREN‐catalyzed polymerization exhibits an external first order of reaction in DMSO, and so this solvent has a catalytic effect in this living radical polymerization (LRP). This polymerization can be performed between 90 and 0 °C and provides access to controlled poly(methyl methacrylate) tacticity by LRP and block copolymerization. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1935–1947, 2005     

The disproportionation of Cu(I)X mediated by ligand and solvent into Cu(0) and Cu(II)X2 and its implications for SET‐LRP

Disproportionation of Cu(I)X is the major step in Single‐Electron Transfer Living Radical Polymerization (SET‐LRP). The disproportionation of Cu(I)X mediated by Me₆‐TREN in various solvents was studied through UV–vis spectroscopy and Dynamic Light Scattering (DLS). UV–vis experiments reveal that disproportionation is dependent on both solvent composition and concentration of Me₆‐TREN, consistent with a revised equilibrium expression and corroborated by mathematical models. Electrochemistry data do not accurately predict the extent of disproportionation in the presence of Me₆‐TREN. Exemplified by DMSO, a favored solvent for SET‐LRP, UV–vis spectroscopy shows that under certain conditions disproportionation is four‐orders of magnitude greater than the value reported from electrochemistry experiments. Through UV–vis and DLS analysis, it was demonstrated that DMSO, DMF, DMAC, and NMP, stabilize colloidal Cu(0), while acetone, EtOH, EC, MeOH, PC, and H₂O facilitate agglomeration of Cu(0) particles. Additionally, for colloidal Cu(0) stabilizing solvents, the amount of ligand and solvent composition decide the particle size distribution. Therefore, the kinetics of SET‐LRP are cooperatively and synergistically determined by the complex interplay of solvent polarity, the extent of disproportionation in the solvent/ligand mixture, and the ability of that mixture to stabilize colloidal Cu(0) or control particle size distribution. The implications of these results for SET‐LRP are discussed. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5606–5628, 2009     

SET‐LRP of methyl acrylate catalyzed with activated Cu(0) wire in methanol in the presence of air

Single electron transfer‐living radical polymerization (SET‐LRP) of methyl acrylate (MA) in methanol, catalyzed with nonactivated and activated Cu(0) wires, was performed in the presence of nondeoxygenated reagents and was investigated under a simple blanket of nitrogen. The addition of a small amount of hydrazine hydrate mediates the deoxygenation of the reaction mixture by the consumption of oxygen through its use to oxidize Cu(0) to Cu₂O, followed by the reduction of Cu₂O with hydrazine back to the active Cu(0) catalyst. SET‐LRP of MA in methanol in the presence of air requires a smaller dimension of Cu(0) wire, compared to the nonactivated Cu(0) wire counterpart. Activation of Cu(0) wire allowed the polymerization in air to proceed with no induction period, linear first‐order kinetics, linear correlation between the molecular weight evolution with conversion, and narrow molecular weight distribution. The retention of chain‐end functionality of α,ω‐di(bromo) poly(methyl acrylate) (PMA) prepared by SET‐LRP was demonstrated by a combination of experiments including ¹H NMR spectroscopy and matrix‐assisted laser desorption ionization–time of flight mass spectrometry after thioetherification of α,ω‐di(bromo) PMA with thiophenol. In SET‐LRP of MA in the presence of limited air, bimolecular termination is observed only above 85% conversion. However, for bifunctional initiators, the small amount of bimolecular termination observed at high conversion maintains a perfectly bifunctional polymer. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

TREN versus Me6‐TREN as ligands in SET‐LRP of methyl acrylate

The commercially available tris(2‐aminoethyl)amine (TREN) was used as ligand to mediate the single‐electron transfer‐living radical polymerization (SET‐LRP) of methyl acrylate in dimethyl sulfoxide initiated with the bifunctional initiator bis(2‐bromopropionyl)ethane and catalyzed by both nonactivated and activated Cu(0) wire. A comparative study between TREN and tris(2‐dimethylaminoethyl)amine (Me₆‐TREN) ligand, that is more commonly used in SET‐LRP, demonstrated that TREN provided a slower polymerization but the chain‐ends functionality of the resulting bifunctional poly(methyl acrylate) was near quantitative and comparable to that obtained when Me₆‐TREN was used as a ligand. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012.     

Disproportionating versus nondisproportionating solvent effect in the SET‐LRP of methyl acrylate during catalysis with nonactivated and activated cu(0) wire

The disproportionating solvent effect on the kinetics of single electron transfer living radical polymerization (SET‐LRP) during catalysis with nonactivated Cu(0) wire coated with Cu₂O and activated Cu(0) wire free of Cu₂O was studied. In solvents such as dimethyl sulfoxide, MeOH and ethylene carbonate that in conjunction with Me₆‐TREN promote extensitve disproportionation of Cu(I)X, faster polymerizations were achieved upon switching from nonactivated Cu(0) wire to activated Cu(0) wire. The results showed that the substantial rate enhancement was accompanied with excellent control of molecular weight evolution and distribution, and high fidelity of chain‐end functionality. This can be attributed to a more effective equilibrium between activation and deactivation in the presence of Cu(0) free of Cu₂O. In nondisproportionating solvents, the kinetics of SET‐LRP of methyl acrylate catalyzed by activated Cu(0) wire resembled that of the polymerizations catalyzed by nonactivated wire. This is the result of a competing effect between rapid activation and insufficient disproportionation. The absence of disproportionation effectively leads to the lack of first order kinetics, broad molecular weight distribution, significant loss of bromide chain‐end functionality, and therefore, the absence of a living polymerization. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

SET‐LRP of methyl methacrylate initiated with CCl4 in the presence and absence of air

Single electron transfer‐living radical polymerization (SET‐LRP) represents a robust and versatile method for the rapid synthesis of macromolecules with defined architecture. The synthesis of poly(methyl methacrylate) via SET‐LRP in dimethyl sulfoxide (DMSO) by using CCl₄ as initiator is demonstrated in this work. Resorting to a rather simple Cu(0)/Me₆‐TREN catalyst a method was established that allowed for the straightforward design of well‐defined poly(methyl methacrylate). The reactions were performed at various temperatures (25, 50, 60, and 80 °C) and complete monomer conversion could be achieved. The polymerizations obeyed first order kinetic, the molecular weights increased linearly with conversion and the polymers exhibited narrow molecular weight distributions all indicating the livingness of the process. By providing a small amount of hydrazine to the reaction mixture the polymerization could be conducted in presence of air omitting the need for any elaborated deoxygenation procedures. This methodology offers an elegant way to synthesize functionalized poly(methyl methacrylate) with perfect control over the polymerization process as well as molecular architecture. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2243–2250, 2010     

Zero‐valent bimetallic iron/copper catalyzed SET‐LRP: A dual activation by zero‐valent iron

In this work, bimetallic zero‐valent metal (Fe(0) powder and Cu(0) powder) was used to mediate the single electron transfer‐living radical polymerization (SET‐LRP) of methyl methacrylate at 25 °C in dimethyl sulfoxide. Different feed ratios of [Fe(0)]₀/[Cu(0)]₀ (0/1.5, 0.5/1, 0.75/0.75, 1/0.5, and 1.3/0.2) were explored. With the increase of Fe(0) feed, the polymerization rate was mildly depressed with a prolonged induction period. While, the control over the molecular weights was improved upon the increase of Fe(0). A best control (initiation efficiency = 91%) was achieved at [Fe(0)]₀/[Cu(0)]₀ = 1/0.5. A further increase of Fe(0) to the feed ratio of [Fe(0)]₀:[Cu(0)]₀ = 1.3: 0.2 led to a uncontrolled polymerization. Explorations of available solvents and ligands for this polymerization confirmed the SET‐LRP mechanism. It was suggested that Fe(0) might act as a dual role in this process: one was the activation agent for Cu(0), which favored a better control over the molecular weights; The other was an alternative catalyst for the activation of R‐X or P_n‐X to generate radicals, which assured a comparable polymerization rate as that of Cu(0). This work provided an alternative and economical catalyst for SET‐LRP, and would eventually reinforce the SET‐LRP technique. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Ultrafast SET‐LRP of methyl acrylate at 25 °C in alcohols

Alcohols are known to promote the disproportionation of Cu(I)X species into nascent Cu(0) and Cu(II)X. Therefore, alcohols are expected to be excellent solvents that facilitate the single‐electron transfer mediated living radical polymerization (SET‐LRP) mediated by nascent Cu(0) species. This publication demonstrates the ultrafast SET‐LRP of methyl acrylate initiated with bis(2‐bromopropionyloxy)ethane and catalyzed by Cu(0)/Me₆‐TREN in methanol, ethanol, 1‐propanol, and tert‐butanol and in their mixture with water at 25 °C. The structural analysis of the resulting polymers by a combination of ¹H NMR and MALDI‐TOF MS demonstrates the synthesis of perfectly bifunctional α,ω‐dibromo poly(methyl acrylate)s by SET‐LRP in alcohols. Moreover, this work provides an expansion of the list of solvents available for SET‐LRP. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2745–2754, 2008     

Synthesis and characterization of poly(vinylidene fluoride‐co‐chlorotrifluoroethylene)‐grafted‐poly(acrylonitrile) via single electron transfer–living radical polymerization process

Preparation of functional fluoromaterials through chemical modification of traditional fluoropolymers has been recognized as an economic and convenient strategy to expand the application areas of fluoropolymers. Poly(vinylidene fluoride‐co‐chlorotrifluoroethylene)‐grafted‐polyacrylonitrile (P(VDF‐co‐CTFE)‐g‐PAN) has been successfully synthesized via single electron transfer–living radical polymerization (SET–LRP) process initiated with macroinitiator P(VDF‐co‐CTFE) in the presence of trace amount of Cu(0)/tris(2(dimethylamino)ethyl)amine (Me₆‐TREN) in dimethyl sulfoxide (DMSO) at ambient temperature. The typical side reactions happened on P(VDF‐co‐CTFE) induced by the nitrogen‐containing solvents and high reaction temperature in atom transfer radical polymerization process could be avoided in SET–LRP process by using the mild reaction conditions. Well‐controlled polymerization features were observed under varied reaction conditions including the different reaction temperature, catalyst concentration, as well as monomer amount in feed. An induction period of 0.5–1.0 h in the polymerization procedure was observed at low temperature, which may be attributed to the Cu₂O from the surface of the Cu(0) powder. When Cu(0) catalyst is activated, the introduction period is eliminated. The polymerization rates were decelerated by adding excessive Me₆‐TREN for the formation of more stable CuCl₂/(Me₆‐TREN)₂. The structure of P(VDF‐co‐CTFE)‐g‐PAN was demonstrated by FTIR, NMR, DSC, and TGA. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Synthesis of double hydrophilic poly(ethylene oxide)‐b‐poly(2‐hydroxyethyl acrylate) by single‐electron transfer–living radical polymerization

In this study, the polymerization of (2‐hydroxyethyl) acrylate (HEA), in polar media, using Cu(0)‐mediated radical polymerization also called single‐electron transfer–living radical polymerization (SET‐LRP) is reported. The kinetics aspects of both the homopolymerization and the copolymerization from a poly(ethylene oxide) (PEO) macroinitiator were analyzed by ¹H NMR. The effects of both the ligand and the solvent were studied. The polymerization was shown to reach very high monomer conversions and to proceed in a well‐controlled fashion in the presence of tris[2‐(dimethylamino)ethyl]amine Me6‐TREN and N, N,N′, N″, N″‐pentamethyldiethylenetriamine (PMDETA) in dimethylsulfoxide (DMSO). SET‐LRP of HEA was also led in water, and it was shown to be faster than in DMSO. In pure water, Me₆‐TREN allowed a better control over the molar masses and polydispersity indices than PMDETA and TREN. Double hydrophilic PEO‐b‐PHEA block copolymers, exhibiting various PHEA block lengths up to 100 HEA units, were synthesized, in the same manner, from a bromide‐terminated PEO macroinitiator. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Graft modification of crystalline nanocellulose by Cu(0)‐mediated SET living radical polymerization

Crystalline nanocellulose (CNC) was grafted with poly(methyl acrylate) (PMA) to yield modified CNC that is readily dispersed in a range of organic solvents [including tetrahydrofuran, chloroform, dimethylformamide, and dimethyl sulfoxide (DMSO)], in contrast to native CNC which is dispersible primarily in aqueous solutions. First, a CNC macroinitiator with high bromine initiator density was prepared through a 1,1′‐carbonyldiimidazole‐mediated esterification reaction in DMSO‐based dispersant. MA was then grafted from the CNC macroinitiator through SET living radical polymerization (LRP) at room temperature using Cu(0) (copper wire) as the catalyst. The LRP grafting proceeded rapidly, with ～30% monomer conversion achieved within 30 min, yielding approximately six times the mass of PMA with respect to CNC macroinitiator. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2800–2808     

Alkyl chloride initiators for SET‐LRP of methyl acrylate

Single‐electron transfer living radical polymerization (SET‐LRP) proceeds by an outer‐sphere single‐electron transfer mechanism that induces a heterolytic bond cleavage of the initiating and propagating R‐X (where X = Cl, Br, and I) species. Therefore, unlike the homolytic bond cleavage mechanism claimed for ATRP, SET‐LRP is expected to show a small dependence of the nature of the halide group on the apparent rate constant of activation. This means the R‐X with X = Cl, Br, and I must all be efficient initiators for SET‐LRP and no chain transfer must be observed in the case of initiators with X = Br and I. Here, we report the SET‐LRP of methyl acrylate initiated with the alkyl chlorides methyl‐2‐chloropropionate (MCP) and chloroform (CHCl₃) and catalyzed by Cu(0)/Me₆‐TREN/CuCl₂ in DMSO at 25 °C. A combination of kinetic and structural analysis was used to elucidate the MCP and CHCl₃ initiating behavior under SET‐LRP conditions, and to demonstrate the very small dependence of the SET‐LRP apparent rate constant of propagation on X while providing polymers with well defined architecture. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 4917–4926, 2008