Preparation,thermal properties,and flame retardance of epoxy–silica hybrid resins

A novel epoxy system was developed through the in situ curing of bisphenol A type epoxy and 4,4′‐diaminodiphenylmethane with the sol–gel reaction of a phosphorus‐containing trimethoxysilane (DOPO–GPTMS), which was prepared from the reaction of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) with 3‐glycidoxypropyltrimethoxysilane (GPTMS). The preparation of DOPO–GPTMS was confirmed with Fourier transform infrared, ¹H and ³¹P NMR, and elemental analysis. The resulting organic–inorganic hybrid epoxy resins exhibited a high glass‐transition temperature (167 °C), good thermal stability over 320 °C, and a high limited oxygen index of 28.5. The synergism of phosphorus and silicon on flame retardance was observed. Moreover, the kinetics of the thermal oxidative degradation of the hybrid epoxy resins were studied. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2354–2367, 2003     

Synthesis,polymerization, and thermal properties of benzoxazine based on bisphenol‐S and allylamine

A bifunctional benzoxazine monomer, 6,6′‐bis(3‐allyl‐3,4‐dihydro‐2H‐benzo[e][1,3]oxazinyl) sulfone (BS‐ala), was synthesized from bisphenol‐S, allylamine and formaldehyde via a solution method. The chemical structure of BS‐ala was confirmed by ¹H and ¹³C nuclear magnetic resonance (NMR) spectroscopy, Fourier transform infrared (FTIR) spectroscopy, and elemental analysis. The polymerization behavior of BS‐ala was investigated by FTIR, solid‐state ¹³C NMR, and differential scanning calorimetry (DSC). The oxazine ring opening polymerization is prior to the addition polymerization of allyl group, and the exothermic peaks corresponding to the two reactions appear partially overlapped in the DSC curve. The storage modulus of the resultant polybenzoxazine at 25°C is about 3.9 GPa, and the glass transition temperature is 254°C. The 5% and 10% weight loss temperatures of the polybenzoxazine are about 335°C and 361°C in both air and nitrogen, respectively. The char yield is about 58% at 800°C in nitrogen, whereas almost no residue is remained at 700°C in air. Copyright © 2012 John Wiley & Sons, Ltd.     

Synthesis,polymerization, and effects on the flame retardancy of boron‐containing styrenic monomers

A boron‐containing styrenic monomer, 5‐benzyl‐2‐phenyl‐5‐(4‐vinylbenzyl)‐[1,3,2]‐dioxaborinane, was synthesized to study the influence of boron on the properties of the homopolymer and copolymer with styrene. A similar monomer without boron was also prepared and polymerized so that the properties of its polymer could be compared with the aforementioned boron‐containing polymers. These monomers were characterized by elemental analysis, mass spectrometry, Fourier transform infrared, and ¹H and ¹³C NMR. The thermal degradation of boron‐containing styrenic polymers was studied by means of Fourier transform infrared, which showed the presence of boric acid as char. The flame‐retardant effect was assessed by the measurement of the limiting oxygen indices and char yields during heating in nitrogen and air. The boron‐containing polymers had higher limiting oxygen indices and gave greater yields of char than those without boron. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem43: 6419–6430, 2005     

A novel benzimidazole moiety‐containing benzoxazine: Synthesis,polymerization, and thermal properties

A novel benzoxazine‐containing benzimidazole moiety (P‐PABZ) was synthesized from 2‐(4‐aminophenyl)‐1H‐benzimidazole‐5‐amine and characterized. With the aid of differential scanning calorimetry and in situ Fourier transform infrared, we found the thermal polymerization of P‐PABZ in bulk started around 140 °C and its favored polymerization pathway. Compared to the benzoxazine derived from 4,4′‐diamine diphenyl methane (P‐MDA), P‐PABZ exhibited lower processing temperature, and the corresponding polymers had higher glass transition temperature and enhanced thermal stability. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis and study of the thermal crosslinking of bis(m‐aminophenyl) methylphosphine oxide based benzoxazine

Bis(m‐aminophenyl)methylphosphine oxide based benzoxazine (Bz‐BAMPO) was obtained using a three‐step synthetic method from the aromatic diamine and 2‐hydroxybenzaldehyde as starting materials. The structure and purity of the monomer was confirmed by elemental analysis, FTIR, ¹H NMR, ¹³C NMR and ³¹P NMR spectra. The curing kinetics of Bz‐BAMPO was investigated by nonisothermal differential scanning calorimetry (DSC) at different heating rates and by FTIR spectroscopy. The isoconversional method was used to evaluate the dependence of the effective activation energy on the extent of conversion. The evolving factor analysis (EFA) method was applied to the spectroscopic FTIR data obtained in monitoring benzoxazine homopolymerizations. © Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 7162–7172, 2008     

Preparation and characterization of microencapsulated ammonium polyphosphate with polyurethane shell by in situ polymerization and its flame retardance in polyurethane

Microencapsulated ammonium polyphosphate (APP) with polyurethane (MCAPP) was prepared by in situ polymerization of pentaerythtritol (PER) and toluene‐2,4‐diisocyanate (TDI) in the presence of added APP. MCAPP was then incorporated into polyurethane (PU) to obtain flame retarded PU/MCAPP. Fourier transform infrared (FT‐IR) and X‐ray photoelectron spectroscopy (XPS) showed that APP was encapsulated by a layer of PU. It found that the optimal reaction time was 8 hr and microencapsulation led to an improvement in water leaching from scanning electron microscopy (SEM) and determination of water resistance. Thermal degradation of flame retarded PU was also investigated by thermogravimetric analysis (TGA). UL‐94 test and SEM were performed before and after water treatment at 75°C for seven days, and the results showed that PU loading of 30% MCAPP can maintain the V‐0 level, due to the shield effect of microencapsulation. Copyright © 2008 John Wiley & Sons, Ltd.     

含季戊四醇磷酸酯阻燃剂的合成与表征

采用1-氧代-4-羟甲基-2,6,7-三氧杂-1-磷杂双环[2.2.2]辛烷(PEPA)、三氯氧磷、双酚A和双酚S为反应物,合成了两个新型添加型阻燃剂:双酚A双[二(1-氧代-1-磷杂-2,6,7-三氧杂双环辛烷-4-亚甲基)]磷酸酯(BAPP)和双酚S双[二(1-氧代-1-磷杂-2,6,7-三氧杂双环辛烷-4-亚甲基)]磷酸酯(BSPP),通过元素分析、FT-IR和1H NMR等表征了标题化合物的结构,结果表明,所合成的标题化合物的结构与预期一致。热失重分析结果证明,BAPP和BSPP质量损失5%(wt)时的温度分别为343.6℃和352.3℃,600℃残余量分别达46.6%和55.5%,具有较高的热稳定性和结炭性能。阻燃性能实验证明,E-51环氧树脂中分别添加质量分数为18.2%(wt)的BAPP和BSPP时,极限氧指数分别为32.2%和31.8%,均能达到UL 94 V-0级。     

Synthesis, characterization, and cure properties of phosphorus-containing epoxy resins for flame retardance

An organophosphorus compound, 10-(2,5-dihydroxyl phenyl)-9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DHPDOPO), was synthesized through the reaction of 9,10-dihydro-9-oxa-10-phosphaphnanthrene-10-oxide (DOPO) and p-benzoquinone, and characterized by elemental analysis, Fourier transform infrared spectrum (FTIR), and ¹H-NMR and ³¹P-NMR spectroscopes. Consequently, the phosphorus-containing epoxy resins with phosphorus content of 1 and 2 wt.% were prepared via the reaction of diglycidyl ether of bisphenol-A with DHPDOPO and bisphenol-A, and confirmed with FTIR and gel permeation chromatography (GPC). Phenolic melamine, novolak, and dicyanodiamide (DICY) were used as curing agents to prepare the thermosetted resins with the control and the phosphorus-containing epoxy resins. Thermal properties and thermal degradation behaviors of these the thermosetted resins were investigated by using differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). Phenolic melamine-cured resins exhibited higher glass transition temperatures than the other cured resins due to the high rigidity of their molecular chain. TGA studies demonstrated that the decomposition temperatures of the novolak-cured resins were higher than those of the others. A synergistic effect from the combination of the phosphorus-containing epoxy resin and the nitrogen-containing curing agent can result in a great improvement of the flame retardance for their thermosetted resins.     

Bio-based benzoxazine from renewable L-tyrosine: Synthesis,polymerization, and properties

Developing thermosets derived from renewable sources is of great importance. In this work, a fully bio-based benzoxazine monomer, 3,6-bis((3-(furan-2-ylmethyl)-3,4-dihydro-2H-benzo[e][1,3]oxazin-6-yl)methyl)piperazine-2,5-dione (TCDPF), is conveniently synthesized from L-tyrosine cyclic dipeptide (TCDP), furfurylamine and paraformaldehyde. The chemical structure of TCDPF is confirmed by nuclear magnetic resonance spectroscopy and Fourier transform infrared spectroscopy (FT-IR) techniques. The curing behavior of TCDPF is investigated by differential scanning calorimetry and in situ FT-IR techniques. After temperature-programmed curing, the thermomechanical property and thermal stability of the resulting TCDPF polymer (PTCDPF) are evaluated by dynamic mechanical analysis and thermogravimetric analysis techniques, respectively. It is found that PTCDPF have excellent comprehensive performance such as high glass transition temperature (T_g = 322 °C), high thermal degradation temperature (T_5% = 342 °C, T_10% = 395 °C in N₂ atmosphere), and high char yield (CY = 51.3% at 800 °C in N₂ atmosphere). The results demonstrate that L-tyrosine is a promising bio-based raw material for preparing high performance polybenzoxazines.     

Synthesis and thermal properties of the thermosetting resin based on cyano functionalized benzoxazine

A novel thermosetting resin based on cyano functionalized benzoxazine (BZCN) has been synthesized from 2,6-bis(4-diaminobenzoxy)benzonitrile phenol and formaldehyde by solution reaction. The structure of the monomer is supported by FTIR, ¹H NMR and ¹³C NMR spectra, which have exhibited that the reactive benzoxazine rings and cyano group exist in the molecular structure of BZCN. The curing reactions of BZCN are monitored by the disappearance of the nitrile peak and the tri-substituted benzene ring that is attached with oxazine ring peak at 2231 and 930 cm⁻¹, respectively. The complete cured materials could achieve char yields up to 70% at 800 °C in nitrogen atmosphere, above 64% at 600 °C in air (20% oxygen) environments and the glass transition temperature up to 250 °C. The thermally activated curing polymerization reaction of BZCN follows multiple polymerization mechanisms via the ring-opening polymerization of oxazine rings and the triazine ring-formation of cyano groups, which contribute to the stability of the polymer.     

Synthesis,characterization, and thermally activated curing of oligosiloxanes containing benzoxazine moieties in the main chain

Oligosiloxanes containing thermally curable benzoxazine units in the main chain have been synthesized. For this purpose, first the diallyl functional monomer is synthesized through the Mannich and ring closing reaction of 4,4′‐isopropylidenediphenol (bisphenol A), formaldehyde and allylamine. Hydrosilylation reaction of the resulting diallylic monomer (B‐ala) with 1,1,3,3‐tetramethyldisiloxane (TMDS) in the presence of Pt catalyst yields the corresponding poly(B‐ala‐tetramethyl disiloxane)s (PBTMDS) with the molecular weights in the range of 1800–4100 Da. The structures of the precursor diallyl monomer and the resulting polymers are confirmed by FT‐IR and ¹H NMR analysis. Curing behavior of both the monomer and polymers has also been studied by Differential Scanning Calorimetry (DSC). Flexible free standing transparent films of the oligosiloxanes are obtained by solvent casting from dichloromethane solution on Teflon plates. The films preserve shape and, to some extent, toughness after thermal curing between 100 and 180 °C. Thermal properties of the cured polymers are also investigated by thermogravimetric analysis (TGA). © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 804–811, 2009     

Synthesis of high thermal stability polybenzoxazoles via ortho‐imide‐functional benzoxazine monomers

We report our work for preparing cross‐linked polyimide via a series of imide functional benzoxazine resins as precursors. The structures of synthesized monomers have been confirmed by ¹H NMR and FT‐IR. Among this class of benzoxazine monomers, the ortho‐imide functional benzoxazine resins show useful features both in the synthesis of benzoxazine monomers and the properties of the corresponding thermosets. For the cross‐linked polyimides based on ortho‐imide functional benzoxazine, an additional route is adopted to form a more thermally stable cross‐linked polybenzoxazole with the release of carbon dioxide. The ortho‐imide functional benzoxazine resins show the possibility to form high performance and even super high performance thermosets with low cost and easy processability. The thermal properties are evaluated by DSC and TGA. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1330–1338     

Synthesis, characterization and thermal degradation of functional benzoxazine monomers and polymers containing phenylphosphine oxide

Three phosphorus-containing bisphenol compounds, bis(4-hydroxyphenyl)phenylphosphine oxide (BHPPO), bis(4-hydroxyphenoxyphenyl)phenylphosphine oxide (BPPPO), and bis(4-hydroxyphenoxy)phenylphosphine oxide (BPHPPO) have been synthesized as starting materials for the synthesis of benzoxazine monomers. Benzoxazine monomers containing phenylphosphine oxide have been prepared and subsequently characterized by FT-IR and ¹H NMR. The monomers are thermally initiated and polymerized via ring-opening polymerization. Thermogravimetric analysis indicates that phosphorylation can have a profound effect on increasing char yield and on thermal degradation temperatures.     

Phenolic materials via ring-opening polymerization: Synthesis and characterization of bisphenol-A based benzoxazines and their polymers

Compounds with bifunctional benzoxazine groups in their molecular structures form crosslinked structures characteristic of phenolic materials through a ring-opening reaction mechanism. This family of compounds offers greater flexibility than conventional novolac or resole resins in terms of molecular design. It is also superior to conventional phenolic resin in process control since it releases no by-product during curing reactions. The materials thus obtained exhibit excellent mechanical integrity with glass transition temperatures over 200°C. The synthesis, composition, and structural analysis of precursors based on bisphenol-A are discussed herein. © 1994 John Wiley & Sons, Inc.     

Deprotection‐free preparation of propargyl ether‐containing phosphinated benzoxazine and the structure–property relationship of the resulting thermosets

Generally, protection and deprotection procedures of amino groups are required in preparing propargyl ether‐containing benzoxazines. In this study, we report a facile, deprotection‐free preparation of a propargyl ether‐containing phosphinated benzoxazine (2) from the nucleophilic substitution of a phenolic OH‐containing phosphinated benzoxazine (1) and propargyl bromide in the catalysis of potassium carbonate. The structure of (2) was characterized and confirmed by a high‐resolution mass spectrum, ¹H, ¹³C, ¹H‐¹H, ¹H‐¹³C nuclear magnetic resonance (NMR) spectra, and X‐ray single crystal diffractogram. infrared (IR) and differential scanning calorimetry were used to monitor the ring‐opening of benzoxazine and crosslinking of propargyl ether. The microstructure and the structure–property relationship of the resulting homopolymers and copolymers are discussed. The T_g of homopolymer of (2) is 208 °C by dynamic mechanical analysis, the coefficient of thermal expansion is 43 ppm/°C, and T_d 5% (N₂) is 393 °C, respectively, which are higher than those of the homopolymer of (1) . Similar trends were observed in the copolymerization system. The results demonstrate the beneficial effect of crosslinking afforded by the propargyl ether group is higher than that by the phenolic OH group. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

A phosphate-based epoxy resin for flame retardance: synthesis, characterization, and cure properties

A phosphorus-containing oligomer, bis(3-hydroxyphenyl) phenyl phosphate (BHPP), was synthesized through the reaction of phenyl dichlorophosphate and 1,3-dihydroxybenzene, and characterized by elemental analysis, Fourier transform IR spectroscopy, and ¹H NMR and ³¹P NMR spectroscopy. Consequently, the phosphate-based epoxy resins with a phosphorus content of 1 and 2 wt % were prepared via the reaction of diglycidyl ether of bisphenol-A with BHPP and bisphenol-A, and were confirmed with Fourier transform IR spectroscopy and gel permeation chromatography. Phenolic melamine, Novolak, and dicyanodiamide were used as curing agents to prepare the thermoset resins with the control and the phosphate-based epoxy resins. Thermal properties and thermal degradation behavior of these thermoset resins were investigated by using differential scanning calorimetry and thermogravimetric analysis. The thermoset resins cured with phenolic melamine exhibited higher glass-transition temperatures than the other cured resins owing to the high rigidity of their molecular chain. Thermogravimetric analysis studies demonstrated that the decomposition temperatures of the thermoset resins cured with Novolak were higher than those of the others. A synergistic effect from the combination of the phosphate-based epoxy resin and the nitrogen-containing curing agent can result in a great improvement of the flame retardance for their thermoset resins.     

Synthesis, curing kinetics and thermal properties of bisphenol-AP-based benzoxazine

A novel bisphenol-AP-aniline-based benzoxazine monomer (B-AP-a) was synthesized from the reaction of 4,4′-(1-phenylethylidene) bisphenol (bisphenol-AP) with formaldehyde and aniline. The chemical structures were identified by FT-IR, ¹H and ¹³C NMR analyses. The polymerization behavior of the monomer and the types of hydrogen bonding species were monitored by differential scanning calorimetry (DSC) and FT-IR. The curing kinetics was studied by isothermal DSC and the isothermal kinetic parameters were determined. The thermal properties of cured benzoxazine were measured by DSC and thermogravimetric analysis (TGA). The bisphenol-AP-aniline-based polybenzoxazine (poly(B-AP-a)) exhibited higher glass transition temperature (T_g) and better thermal stability than corresponding bisphenol A-aniline-based polybenzoxazines (poly(BA-a)). The T_g value of poly(B-AP-a) is 171 °C. The temperatures corresponding to 5% and 10% weight loss is 317 and 347 °C, respectively, and the char yield is 42.2% at 800 °C. The isothermal curing behavior of B-AP-a displayed autocatalysis and diffusion control characteristics. The modified autocatalytic model showed good agreement with experimental results.     

Synthesis of siloxane‐containing benzoxazine and its synergistic effect on flame retardancy of polyoxymethylene

A type of trialkoxysilane‐containing naphtholoxazine compound (Naph‐boz) was successfully synthesized and combined with ammonium polyphosphate/melamine (APP/ME) as an intumescent flame retardant (IFR) to improve the flame‐retardant efficiency of polyoxymethylene (POM). The Underwriters Laboratories 94 (UL94) vertical burning test, limiting oxygen index (LOI), cone calorimeter, thermogravimetric analysis (TGA), scanning electron microscopy (SEM), and Raman spectral analysis were used to study the flame‐retardant properties and related mechanism. The results showed that the formulation with 20 wt.% of APP, 6 wt.% of ME, and 4 wt.% of Naph‐boz passed UL94 V‐1 rating, and the LOI value was improved to 40.3%. Compared with pure POM, the IFR with Naph‐boz had greater reduction in peak heat release rate (lower 74.9%) and total heat release (lower 40.2%). SEM images showed that compact and reinforcing charred layer was formed during the POM/IFR/4Naph‐boz samples combustion, which was beneficial at reducing and maintaining low combustion parameters throughout the cone calorimeter test. The synergistic flame‐retardant effect between Naph‐boz and APP/ME was considered as the reason for the improvement in flame retardancy POM. Furthermore, because of the Naph‐boz was conducive to the compatibility between the flame retardants and matrix, the notched Izod impact strength of POM/IFR/4Naph‐boz composite was higher than that of POM/IFR system.     

Investigation of processing,thermal, and mechanical properties of a new composite matrix‐benzoxazine containing aldehyde group

A new benzoxazine aldehyde group containing monomer 3‐phenyl‐6‐formyl‐3, 4‐dihydro‐2H‐1, 3‐benzoxazine (Ald‐B) was synthesized via the Mannich reaction of formaldehyde, p‐hydroxybenzaldehyde, and aniline. The viscosities and curing behavior of the resins were studied. The results indicated that Ald‐B has an initial viscosity lower than 0.110 Pa s at 90°C and the maximum temperature of the exotherm was at 196°C. Dynamic mechanical analysis (DMA) of the copolymer of Ald‐B and methylenedianiline‐type bis‐benzoxazine (B‐BOZ) showed only one T_g of 251°C and high crosslink density in the matrix. The thermal stability of the copolymer was improved noticeably and the char yield at 800°C is 68.4%. The tensile strength and flexural strength of this resin cast are 72 and 137 MPa, respectively. Copyright © 2009 John Wiley & Sons, Ltd.