Phase morphology and mechanical properties of iPP/SEP blends

The effects of the addition of diblock copolymer poly(styrene‐b‐ethylene‐co‐propylene) (SEP) to isotactic polypropylene (iPP) on the morphology and mechanical properties were investigated. Phase morphologies of iPP/SEP blends up to a 70/30 weight ratio, prepared in Brabender Plasticoder, were studied with optical microscopy, scanning electron microscopy, transmission electron microscopy, and wide‐angle X‐ray diffraction. The addition of 2.5 wt % SEP caused a nucleation effect (by decreasing the crystallite and spherulite size) and randomization of the crystallites. With further SEP addition, the crystallite and spherulite size increased because of prolonged solidification and crystallization and achieved the maximum in the 80/20 iPP/SEP blend. This maximum was a result of the appearance of β spherulites and the presence of mixed α spherulites in the 80/20 iPP/SEP blend. Dispersed SEP particles were irregular and elongated clusters consisting of oval and spherical core–shell microdomains or SEP micelles. SEP clusters accommodated their shapes to interlamellar and interspherulitic regions, which enabled a well‐developed spherulitization even in the 70/30 iPP/SEP blend. The addition of SEP decreased the yield stress, elongation at yield, and Young's modulus but significantly improved the notched impact strength with respect to the strength of pure iPP at room temperature. Some theoretical models for the determination of Young's modulus of iPP/SEP blends were applied for a comparison with the experimental results. The experimental line was closest to the Takayanagi series model. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 566–580, 2001     

Compatibilized PP/EPDM/PA6 ternary blends: extended morphological studies

Polypropylene (PP)/polyamide6 (PA6)/ethylene propylene diene monomer (EPDM) (70/15/15) ternary polymer blends compatibilized with maleic‐anhydride‐grafted EPDM (EPDM‐g‐MA) were prepared by melt blending using a twin‐screw extruder (TSE) in different processing conditions (barrel temperature profile, screw speed, and mixing sequence). The microstructures of prepared ternary blends were studied and compared to the predictions of spreading coefficient, minimum relative interfacial energy (RIE), and dynamic interfacial energy phenomenological models. The observed morphologies were somehow different from the model predictions. Copyright © 2011 John Wiley & Sons, Ltd.     

Morphology and mechanical properties of binary triblock copolymer blends

The influence of the morphology on the mechanical properties of binary styrene–butadiene (SB) triblock copolymer blends of a thermoplastic block copolymer and a thermoplastic elastomer (TPE) with different molecular architectures was studied with bulk samples prepared from toluene. Both block copolymers contained SB random copolymer middle blocks, that is, the block sequence S–SB–S. The two miscible triblock copolymers were combined to create a TPE with increased tensile strength without a change in their elasticity. The changes in the equilibrium morphology of the miscible triblock copolymer blends as a function of the TPE content (lamellae, bicontinuous morphology, hexagonal cylinders, and worms) resulted in a novel morphology–property correlation: (1) the strain at break and Young's modulus of blends with about 20 wt % TPE were larger than those of the pure thermoplastic triblock copolymer; (2) at the transition from bicontinuous structures to hexagonal structures (～35 wt % TPE), a change in the mechanical properties from thermoplastic to elastomeric was observed; and (3) in the full range of wormlike and hexagonal morphology (60–100 wt % TPE), elastomeric properties were observed, the strength greatly increasing and high‐strength elastomers resulting. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 429–438, 2005     

Effects of functionalized multiwalled carbon nanotubes on the morphologies and mechanical properties of PP/EVA blend

The maleic anhydride‐grafted multiwalled carbon nanotubes (MWCNTs‐g‐MA) have been introduced into polypropylene/ethylene‐co‐vinyl acetate (PP/EVA) blend. To clearly describe the effects of MWCNTs‐g‐MA on the morphology and mechanical properties of PP/EVA blends, the selective distribution of MWCNTs‐g‐MA in the blends is realized through different sample preparation methods, namely, MWCNTs‐g‐MA disperse in EVA phase and MWCNTs‐g‐MA disperse in PP matrix. The results show that the distribution of MWCNTs‐g‐MA has an important effect on the final morphology of EVA and the crystallization structure of PP matrix. Compared with PP/EVA binary blend, distribution of MWCNTs‐g‐MA in PP matrix induces the aggregation of EVA phase at high EVA content and the decrease of spherulite diameters of PP matrix simultaneously. However, when MWCNTs‐g‐MA are dispersed in the EVA phase, they induce more homogeneous distribution of EVA, and the crystallization behavior of PP is slightly affected by MWCNTs‐g‐MA. The corresponding mechanical properties including impact strength and tensile strength are tested and analyzed in the work. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1481–1491, 2009     

Influence of composition on properties of nylon 6/EVOH blends

In this work, the relationships between composition and properties of Ny6/EVOH system were examined by means of several techniques and the results were interpreted in terms of level of compatibility. Blends of different ratio of Ny6 and EVOH have been processed in a laboratory‐based film blowing extrusion apparatus. Rheological measurements, FTIR and morphological analysis, and thermal and mechanical properties were carried out. Peculiar rheological, thermal, and mechanical behaviors were observed for the blend containing 25% by weight of EVOH. At this composition, FTIR analysis has pointed out that a minimum in molecular motion is achieved as a consequence of a maximum interaction of the polar groups (amide groups of Ny6 and hydroxyl groups of EVOH) involved. Moreover, gas permeability measurements on the blown films have been performed at T = 30°C. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2445–2455, 1999     

Effect of viscosity ratio on the morphology of PET microfibrils in uncompatibilized and compatibilized drawn PET/PP/TiO2 blends

Uncompatibilized and compatibilized (polypropylene‐grafted maleic anhydride (PP‐g‐MA) as compatibilizer) PET (polyethylene terephthalate)/PP (polypropylene)/TiO₂ drawn strands were prepared by extrusion of the blends and cold drawing of the extrudates. In the uncompatibilized drawn strand, the generated PET microfibrils show large aspect ratio and wide distribution in diameter; whereas in the compatibilized drawn strand numbers of short needle‐like PET formations appear and demonstrate uniform diameter distribution. Derived from PET droplets, the microfibril morphology is greatly influenced by the size of PET droplets in the extrudates: small droplet deforms into needle‐like shape and large one becomes microfibril. In the compatibilized PET/PP/TiO₂ extrudate, the size of PET droplet is much smaller than that in the uncompatibilized one. The reduction of droplet size is attributed to the low viscosity ratio between dispersed phase and matrix, which facilitates the break up of the dispersed PET droplets. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 555–562, 2009     

Mechanical and barrier properties of ternary nanocomposite films based on polycarbonate/amorphous polyamide blends modified with a nanoclay

Ternary polycarbonate (PC)/amorphous polyamide–nanoclay (naPA) nanocomposite (PC/naPA) films were obtained by melt mixing and drawing, and the effects of the naPA content and the draw ratio (DR) on the structure, morphology and mechanical and barrier properties were studied. Despite the presence of nanoclay, the films exhibited a negligible roughness and the excellent optical properties of PC and amorphous polyamide (aPA). The dispersed naPA phase was pure and small, indicating compatibility. The naPA did not hinder the drawing ability of PC. At low DRs the dispersed phase was elongated and oriented along the machine direction (extrusion flow direction), but at high DRs, it fibrillated due to the higher non‐isothermal elongational flow induced by drawing. The laminar structure of the nanoclay allowed the films to be reinforced both in the machine and the transverse directions. The oxygen permeability of PC was reduced by 42% in the nanocomposite with 25% of naPA, and dropped further with the DR, which is attributed to the increased tortuosity of the oxygen path induced by fibrillation. Copyright © 2015 John Wiley & Sons, Ltd.     

Selective localization of organoclay and effects on the morphology and mechanical properties of LDPE/PA11 blends with distributed and co‐continuous morphology

A study was made on the effect of small amounts of organically modified clay on the morphology and mechanical properties of blends of low‐density polyethylene and polyamide 11 at different compositions. The influence of the filler on the blend morphology was investigated using wide angle X‐ray diffractometry, scanning and transmission electron microscopy and selective extraction experiments. The filler was found to locate predominantly in the more hydrophilic polyamide phase. Although such uneven distribution does not have a significant effect on the onset of phase co‐continuity of the polymer components, it brings about a drastic refinement of the microstructure for the blends both with droplets/matrix and co‐continuous morphologies. In addition to the expected reinforcing action of the filler, the resulting fine microstructure plays an important role in enhancing the mechanical properties of the blends. This is essentially because of a good quality of stress transfer across the interface between the constituents, which also seems to benefit for a good interfacial adhesion promoted by the filler. Our results provide the experimental evidence for the capabilities of nanoparticles added to multiphase polymer systems to act selectively as a reinforcing agent for specific domains of the material and as a medium able to assist the refinement of the polymer phases during mixing. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 600–609, 2010     

Morphology and mechanical properties of extruded ribbons of LDPE/PA6 blends compatibilized with an ethylene-acrylic acid copolymer

Two grades of low density polyethylene (LDPE) were blended with polyamide-6 (PA) in the 75/25 and 25/75 wt/wt ratios and shaped into ribbons with a Brabender single screw extruder. An ethylene-acrylic acid copolymer (EAA) was used in the 2 phr concentration as a compatibilizer precursor (CP). The morphology of the ribbons and its evolution during high temperature annealing were investigated by scanning electron microscopy (SEM). The results confirmed that EAA does actually behave as a reactive compatibilizer for the LDPE/PA blends. In fact, in the presence of EAA, the interfacial adhesion is improved, the dispersion of the minor phase particles is enhanced and their tendency toward fibrillation is increased, especially for the blends with the higher molar mass LDPE grade. The mechanical properties of the latter blends were found to be considerably enhanced by the addition of EAA, whereas the improvement was relatively modest for the blends with the lower molar mass LDPE. The fracture properties of double end notched samples of the ribbons prepared with the blends containing the lower molar mass LDPE grade were also studied. It was shown that, despite of the increased interfacial adhesion caused by the presence of EAA, the latter plays a measurable positive effect on the fracture properties only for the blends with LDPE as the matrix.     

Double yielding in PA6/TPV‐MAH blends: Effect of crosslinking degree of the dispersed phase

Thermoplastic vulcanizates (TPVs) based on PP and EPDM (the ratio is 5:5) with different crosslinking degrees were prepared using different contents of phenolic resins, and then blended with polyamide 6 (PA6). The results indicated that with an increase in crosslinking degree, the double yielding phenomenon in PA6/TPV blends became more distinct, the yield stress of the first yield point and the yield stress difference of the two yield points decreased; however, the yield strain of the first yield point did not change with the increasing crosslinking degree of the TPV, but the yield strain of the second yield point increased, resulting in a more broadened yield region. The SEM results showed that with an increase in the crosslinking degree of TPV, the diameter of TPV increased in the core layer, and the orientation degree of TPV in the skin and subskin layer deceased, accompanying with a decrease of the ratio of length to diameter (L/D) of the droplets. The morphology evolution of the PA6/TPV blend during the tensile test was also studied, and the results agreed well with the model we proposed. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 912–922, 2009     

SEP对PP/PS共混物的增容作用

研究了苯乙烯 -乙烯 /丙烯二嵌段共聚物 (SEP)对聚丙烯 /聚苯乙烯 (PP/PS)共混物的形态和力学性能的影响。结果表明 ,SEP在PP/PS共混物中作为增容剂 ,降低了分散相的聚结 ,减小了分散相的平均粒子尺寸 ,大大改变了共混物的形态 ,提高了共混物的力学性能 ,对PP/PS( 2 0 /80 )共混物的增容作用较为显著     

Film-forming ability and mechanical properties of coalesced latex blends

The film-forming ability of latex blends (hard latex + soft latex) and the mechanical behavior at finite strain of latex blend films (soft matrix with tough inclusions) has been investigated. The maximum weight fraction of hard latex particles (ϕ_max) which still gives rise to transparent and crack-free films has been used as film-forming ability criterion. It was shown that when the T_g of the soft latex is low (T_g(soft) < 0°C), ϕ_max is constant and equal to 0.55 because the film-forming ability is controlled by contacts between hard particles. Nevertheless, the expected effect of T_g(soft) on film-forming ability is observed (i.e., ϕ_max decreases when T_g(soft) increases) when T_g(soft) is above 0°C. From the mechanical behavior point of view, it was shown that the two main parameters controlling the mechanical behavior of latex blend films are: the mechanical properties of the soft polymer because it represents the continuous matrix and the weight fraction of hard latex particles since they enhance the local deformation of matrix under load. However, it was also proven that debounding between the T_g latex particles and low T_g matrix occurs rapidly (at an elongation ratio ≈ 30%) during uniaxial strain experiments and has to be taken into account in order to gain a thorough understanding of the mechanical behavior of these biphasic films. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35: 2093–2101, 1997     

Compatibilizing effect of functionalized polystyrene blends: a study of morphology,thermal, and mechanical properties

Polystyrene (PS), being an amorphous polymer is immiscible with other polymers. To engender miscible blends, PS has been functionalized with an active amino‐functional group on the molecular chains of PS to yield amino‐substituted polystyrene (APS), which serves as a reactive compatibilizer. The compatibilization effect of amino functionalized polystyrene on the rubber toughening was explored and results were compared in terms of morphology, thermal, and mechanical properties of PS/SEBS‐g‐MA versus APS/SEBS‐g‐MA blends. In addition, the effect of rubber content on the blend morphology and mechanical properties were investigated. An appreciable change in the thermal stability of APS blends in comparison with PS blend has been probed. A marked correlation has been observed between phase morphology and thermal stability. Use of APS produced the compatibilized blends which render improved blend morphology, enhanced thermal and mechanical properties. Optimal thermal, morphological and mechanical profiles were depicted by 20‐wt% APS blend. Copyright © 2008 John Wiley & Sons, Ltd.     

Effects of thermal annealing on the viscoelastic properties and morphology of bimodal hard/soft latex blends

The effects of thermal annealing on the viscoelastic properties and morphology of films prepared from bimodal latex blends containing equal weight fractions of soft and hard latex particles with controlled sizes were investigated. The thermal and viscoelastic properties of as‐dried and annealed samples were investigated with differential scanning calorimetry and dynamic mechanical analysis (DMA). Throughout the thermal annealing, the latex blend morphologies were also followed with atomic force microscopy and transmission electron microscopy (TEM). A particulate morphology, consisting of hard particles evenly dispersed in a continuous soft phase, was observed in the TEM micrographs of the as‐dried latex blends and resulted in an enhancement of the mechanical film properties at temperatures between the α relaxations of the soft and hard phases in the DMA thermograms. As soon as the thermal annealing involved temperatures higher than the glass‐transition temperature of the hard phase, the hard particles progressively lost their initial spherical shape and formed a more or less continuous phase in the latex blends. This induced coalescence of the hard particles was confirmed by the association of the experimental viscoelastic data with theoretical predictions, based on self‐consistent mechanical models, which were performed by the consideration of either a particulate or cocontinuous morphology for the bimodal latex blends. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2289–2306, 2005     

Phase separation of off‐critical polymer blends of poly(styrene‐co‐maleic anhydride) and poly(methyl methacrylate). II. Morphology and mechanical properties

The effects of the phase‐separation temperature and time on the mechanical properties and morphology of poly(methyl methacrylate)/poly(styrene‐co‐maleic anhydride with 10 wt% ethyl acrylate) (SMA) blends were studied. Two compositions (20/80 and 40/60 w/w SMA/PMMAe) were prepared with a miniature twin‐screw extruder. Compared with those of the miscible blends, the Young's modulus values of the blends increased after the phase separation of the 40/60 SMA/PMMAe blend and within the early stage of spinodal decomposition of the 20/80 SMA/PMMAe blend. The mechanical properties, in terms of the tensile strength at break and the elongation, were better for the miscible blends than for the phase‐separation blends. This was believed to be the result of changes in the composition and molecular reorganization. The changes in the phase‐separating domains of both compositions, as observed by transmission electron microscopy, had no significant influence on the tensile moduli. Detailed studies of the morphology revealed a cocontinuous structure, indicating that the blends underwent spinodal decomposition. A morphological comparison of the two compositions illustrated the validity of the level rule. The growth rate of the droplet size was determined by approximation from the light scattering data and by direct measurements with transmission electron microscopy. The discrepancies observed in the droplet size growth rate were attributed to heat variations induced by the different sample thicknesses and heat transfer during the investigation. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 886–897, 2004     

The influence of partial emulsification on coalescence suppression and interfacial tension reduction in PP/PET blends

This study examines how the relative role of coalescence suppression and interfacial tension reduction influence the particle size at various levels of in situ compatibilization. The polymers studied are polyethylene terephthalate (PET) as matrix and a polypropylene (PP) as dispersed phase compatibilized by a triblock copolymer of poly(styrene–hydrogenated butadiene–styrene) (SEBS) grafted with maleic anhydride. The interfacial tension was studied by the breaking‐thread method, and it was used along with the morphology to characterize the emulsification efficacy of the copolymers. By modifying the concentration of MA grafted on the SEBS, different levels of emulsification of the blends were obtained. A comparison of 1/99 and 10/90 PP/PET blends compatibilized by SEBS‐g‐MA allows one to distinguish the relative role of interfacial tension and coalescence suppression in diminishing particle size. It is shown that varying degrees of residual coalescence remain, depending on the level of %MA in the copolymer. A detailed study of the 2%MA system below interfacial saturation was carried out to shed further light on the dependence of coalescence suppression on emulsification level and interfacial coverage. After separating out the contribution of interfacial tension on particle size reduction, it is shown that coalescence suppression for this system increases gradually with areal density of modifier at the interface right up to the region of interfacial saturation. Finally, the interfacial and morphological data were used to test the ability of the Lee and Park model to describe coalescence in polymer blends. Reasonable agreement was found between the parameter c₁, describing the coalescence in that model, and the trends related to residual coalescence from this study. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 939–951, 1999     

Study on mechanical properties and phase morphology of polypropylene/polyolefin elastomer/magnesium hydroxide ternary composites

In this work, elastomer‐toughened polypropylene (PP)/magnesium hydroxide (MH) composites with ethylene–octene copolymer (POE) were prepared in a twin‐screw extruder and then injection‐molded. The structure, mechanical properties, phase morphology, and rheological behaviors of PP/POE/MH ternary composites were studied. The mechanical properties and fracture behaviors of PP/POE/MH ternary composites are strongly influenced by the incorporation of POE copolymer. The addition of POE causes a significant improvement in the impact strength of the composites, from 3.6 kJ/m² in untoughened composites to 47.4 kJ/m² in PP composites containing 30 phr POE. This indicates that POE is very effective in converting brittle PP composites into tough composites. Conversely, the tensile strength and the Young's modulus of the composites decrease with respect to the PP composites, as the weight fraction of POE is increased to 40 phr. Scanning electron microscopy (SEM) study shows a two‐phase morphology where POE, as droplets, is dispersed finely and uniformly in the PP matrix. The rheological behaviors show that the interfacial interaction in the composites is enhanced with increase in POE content. Interparticle interactions give rise to the formation of interparticle network. Copyright © 2009 John Wiley & Sons, Ltd.     

Mechanical properties and characterization of slowly cooled isotactic polypropylene/high‐density polyethylene blends

In previous studies, we found that Young's moduli of quenched isotactic polypropylene/high‐density polyethylene (iPP/HDPE) exceeded the upper bound, calculated from the Voigt model, with the moduli of the quenched homopolymers as those of the two components. We suggested that this might be due to crystallization, as the components crystallized at higher temperatures in the blend than on their own. We repeated the same set of measurements, this time on iPP/HDPE blends that were cooled slowly. We also examined crystallization at various rates of cooling with differential scanning calorimetry. At slow cooling rates, the HDPE and iPP components in the blends crystallize at lower temperatures than in the pure homopolymers, suggesting that the presence of one component inhibits rather than promotes the crystallization of the other. Electron microscopy of slowly cooled blends revealed very different interfacial morphologies depending on whether the HDPE or the iPP crystallizes first. Young's moduli of most of the blends lie on the upper bound; however, some blends with co‐continuous morphologies fall well below the lower bound. The mechanical properties are discussed in terms of the interfacial morphology, the crystallization behavior, and the large‐scale phase separation. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1384–1392, 2003     

Correlation of morphological parameters and mechanical performance of polyamide‐612/poly (ethylene–octene) elastomer blends

Blends of polyamide‐612 (PA‐612) and maleic anhydride grafted poly (ethylene–octene) elastomer (POE‐g‐MA) as an impact modifier have been prepared in the composition range of 0–35 wt. % of POE‐g‐MA and subsequently investigated for their structural, thermal, mechanical, dynamic mechanical properties and morphological attributes. X‐ray diffraction studies revealed a decrease in crystallinity whereas the thermal properties such as onset to degradation temperature and crystallization temperature remained broadly unaffected. Nearly three‐fold increase in the impact strength is registered accompanied by substantial increase in tensile failure strain, though tensile modulus (E) and tensile yield strength (σ _y) decreased with increase in impact modifier content. Dynamic mechanical analysis exhibited a singularity response in the loss factor in the temperature range of ~10°C–50°C. Micromechanical aspects were analyzed using conventional theoretical models for low strain mechanical response (E) such as rule of mixtures and foam model and for high strain mechanical response (σ _y) such as Nikolais–Narkis model and porosity model. Impact toughness and strain‐at‐break of the investigated composition were successfully correlated to the domain size (D_n) of the dispersed phase and their inter‐particle distances (τ). Scanning electron microscopy showed the coalescence of domains of the dispersed phase at higher POE content and thus reiterates the crucial role of inter‐particle distance in controlling the toughening mechanism of POE blended PA‐612. Copyright © 2013 John Wiley & Sons, Ltd.     

Orientation and mechanical properties of PBT and its blends with a liquid-crystalline copolyester

Blends of poly (butylene terephthalate) (PBT) and a liquid-crystalline copolyester (60 mol % poly(p-hydroxy benzoic acid)/40 mol % polyethylene terephthalate) (LCP) were prepared in the melt state. The investigation of mechanical properties indicated that, for the processing conditions used, neither the addition of up to 30 wt % LCP to PBT nor the cooling history affected significantly the tensile modulus E. For oriented specimens, a marked improvement of E was obtained for all the blends, and increased with the LCP content. This improvement was more marked for slowly cooled samples. X-ray diffraction was used to quantify the orientation of the crystalline PBT and liquid-crystalline LCP phases. It was shown that neither the thermal history nor the presence of up to 30 wt % LCP affected the orientation behavior of the PBT crystalline phase. For the LCP phase, measurements were not possible for concentrations lower than 10 wt %, and were more difficult and less precise than for PBT. Nevertheless, it was possible to show that a better orientation was obtained for the slowly cooled samples and for higher concentrations of LCP in the blends. This correlated with the enhancement of mechanical properties observed for the oriented samples.