Preparation of fully cross‐linked CNBR/PP‐g‐GMA and CNBR/PP/PP‐g‐GMA thermoplastic elastomers and their morphology,structure and properties

Binary CNBR/PP‐g‐GMA and ternary CNBR/PP/PP‐g‐GMA thermoplastic elastomers were prepared by reactive blending carboxy nitrile rubber (CNBR) powder with nanometer dimension and polypropylene functionalized with glycidyl methacrylate (PP‐g‐GMA). Morphology observation by using an atomic force microscope (AFM) and TEM revealed that the size of CNBR dispersed phase in CNBR/PP‐g‐GMA binary blends was much smaller than that of the corresponding CNBR/PP binary blends. Thermal behavior of CNBR/PP‐g‐GMA and CNBR/PP blends was studied by DSC. Comparing with the plain PP‐g‐GMA, T_c of PP‐g‐GMA in CNBR/PP‐g‐GMA blends increased about 10 °C. Both thermodynamic and kinetic effects would influence the crystallization behavior of PP‐g‐GMA in CNBR/PP‐g‐GMA blends. At a fixed content of CNBR, the apparent viscosity of the blending system increased with increasing the content of PP‐g‐GMA. FTIR spectrum verified that the improvement of miscibility of CNBR and PP‐g‐GMA was originated from the reaction between carboxy end groups of CNBR and epoxy groups of GMA grafted onto PP molecular chains. Comparing with CNBR/PP blends, the tensile strength, stress at 100% strain, and elongation at break of CNBR/PP‐g‐GMA blends were greatly improved. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1042–1052, 2004     

Effects of functionalized multiwalled carbon nanotubes on the morphologies and mechanical properties of PP/EVA blend

The maleic anhydride‐grafted multiwalled carbon nanotubes (MWCNTs‐g‐MA) have been introduced into polypropylene/ethylene‐co‐vinyl acetate (PP/EVA) blend. To clearly describe the effects of MWCNTs‐g‐MA on the morphology and mechanical properties of PP/EVA blends, the selective distribution of MWCNTs‐g‐MA in the blends is realized through different sample preparation methods, namely, MWCNTs‐g‐MA disperse in EVA phase and MWCNTs‐g‐MA disperse in PP matrix. The results show that the distribution of MWCNTs‐g‐MA has an important effect on the final morphology of EVA and the crystallization structure of PP matrix. Compared with PP/EVA binary blend, distribution of MWCNTs‐g‐MA in PP matrix induces the aggregation of EVA phase at high EVA content and the decrease of spherulite diameters of PP matrix simultaneously. However, when MWCNTs‐g‐MA are dispersed in the EVA phase, they induce more homogeneous distribution of EVA, and the crystallization behavior of PP is slightly affected by MWCNTs‐g‐MA. The corresponding mechanical properties including impact strength and tensile strength are tested and analyzed in the work. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1481–1491, 2009     

Studies on fracture behaviors of immiscible polypropylene/ethylene‐co‐vinyl acetate blends with multiwalled carbon nanotubes

Immiscible polypropylene/ethylene‐co‐vinyl acetate (PP/EVA) blends with two different compositions, one (PP/EVA = 80/20) exhibits the typical sea‐island morphology and the other (PP/EVA = 60/40) exhibits the cocontinuous morphology, were prepared with different contents of f‐MWCNTs. The fracture behaviors, including notched Izod impact fracture and single‐edge notched tensile (SENT) fracture, were comparatively studied to establish the role of f‐MWCNTs in influencing the fracture toughness of PP/EVA blends. Our results showed that, for PP/EVA (80/20) system, f‐MWCNTs do not induce the fracture behavior change apparently. However, for PP/EVA (60/40) system, the fracture toughness of the blend increases dramatically with the increasing of f‐MWCNTs content. More severe plastic deformation accompanied by the fibrillar structure formation was observed during the SENT test. Furthermore, SENT test shows that the significant improvement in fracture toughness of PP/EVA (60/40) with f‐MWCNTs is contributed to the simultaneous enhancement of crack initiation energy and crack propagation energy, but largely dominated by crack propagation stage. Further results based on crystalline structures and morphologies of the blends showed that a so‐called dual‐network structure of EVA and f‐MWCNTs forms in cocontinuous PP/EVA blends, which is thought to be the main reason for the largely improved fracture toughness of the sample. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1331–1344, 2009     

Effect of EVM/EVA‐g‐MAH ratio on the structure and properties of nylon 1010 blends

The nylon 1010/ethylene‐vinyl acetate rubber (EVM)/maleated ethylene‐vinyl acetate copolymers (EVA‐g‐MAH) ternary blends were prepared. The effect of EVM/EVA‐g‐MAH ratio on the toughness of blends was examined. A super tough nylon 1010 blends were obtained by the incorporation of both EVM and EVA‐g‐MAH. Impact essential work of fracture (EWF) model was used to characterize the fracture behavior of the blends. The nylon/EVM/EVA‐g‐MAH (80/15/5) blend had the highest total fracture energy at a given ligament length (5 mm) and the highest dissipative energy density among all the studied blends. Scanning electron microscopy images showed the EVM and EVA‐g‐MAH existed as spherical particles in nylon 1010 matrix and their size decreased gradually with increasing EVA‐g‐MAH content. Large plastic deformation was observed on the impact fracture surface of the nylon/EVM/EVA‐g‐MAH (80/15/5) blend and related to its high impact strength. Then with increasing EVA‐g‐MAH proportion, the matrix shear yielding of nylon/EVM/EVA‐g‐MAH blends became less obvious. EVM and EVA‐g‐MAH greatly increased the apparent viscosity of nylon 1010, especially at low shear rates. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 877–887, 2009     

Effect of viscosity ratio on the morphology of PET microfibrils in uncompatibilized and compatibilized drawn PET/PP/TiO2 blends

Uncompatibilized and compatibilized (polypropylene‐grafted maleic anhydride (PP‐g‐MA) as compatibilizer) PET (polyethylene terephthalate)/PP (polypropylene)/TiO₂ drawn strands were prepared by extrusion of the blends and cold drawing of the extrudates. In the uncompatibilized drawn strand, the generated PET microfibrils show large aspect ratio and wide distribution in diameter; whereas in the compatibilized drawn strand numbers of short needle‐like PET formations appear and demonstrate uniform diameter distribution. Derived from PET droplets, the microfibril morphology is greatly influenced by the size of PET droplets in the extrudates: small droplet deforms into needle‐like shape and large one becomes microfibril. In the compatibilized PET/PP/TiO₂ extrudate, the size of PET droplet is much smaller than that in the uncompatibilized one. The reduction of droplet size is attributed to the low viscosity ratio between dispersed phase and matrix, which facilitates the break up of the dispersed PET droplets. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 555–562, 2009     

Tailoring of interface of polypropylene/polystyrene/carbon nanofibre composites by polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene

Mechanical and physical properties of polypropylene (PP)/polystyrene (PS) blend, PP/PS/polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene (SEBS) ternary blend and their composites with carbon nanofibers (CNF) were investigated. Composites of ternary blend exhibited superior properties compared to those of binary blends. Mechanical performance of nanocomposites was intimately related to their phase morphology. PP/PS/SEBS/0.1 wt% CNF hybrid composites exhibited excellent impact strength (Four-fold increase compared to PP/PS blend) and ductility (12-fold increase in elongation at break, with respect to PP/PS blend). Moreover, these composites displayed good tensile strength and modulus (15% increase in Young's modulus, compared to PP/PS/SEBS blend) and are suitable for various end-use applications including automobile applications. Although crystallinity of PP phase is decreased by the incorporation of CNF, thermal stability of the composites remained almost unaffected. Contact angle measurements revealed that ternary composites exhibited maximum hydrophobicity.     

碳纳米管在聚对苯二甲酸丙二酯/乙烯-醋酸乙烯酯共聚物不相容共混体系中的选择性分散

采用熔融共混法制备了碳纳米管(CNT)填充改性的聚对苯二甲酸丙二酯(PTT)/乙烯-醋酸乙烯酯共聚物(EVA)三元复合材料.通过扫描电子显微镜(SEM)、透射电子显微镜(TEM)、接触角测量仪、旋转流变仪等研究了该复合材料中碳纳米管的分布、不相容的相形态以及流变和力学性能.研究结果表明,与EVA相比,PTT组分具有较低...     

Effect of EVA copolymer containing different VA content on the thermal and rheological properties of bio-based high-density polyethylene/ethylene vinyl acetate blends

The effect of ethylene vinyl acetate (EVA) concentration and vinyl acetate (VA) content of EVA on the mechanical, morphological, and rheological properties of bio-based high-density polyethylene (BioPE)/EVA blends was investigated. The blends were characterized by X-ray diffraction, differential scanning calorimetry, scanning electron microscopy, and rheological measurements under oscillatory shear flow. The degree of crystallinity of BioPE decreased with the increase in the EVA concentration and was unaffected with the increase in the VA content. DMTA results showed a decrease in the storage modulus (E′) with the increase in EVA content and that the BioPE/EVA19 blends showed higher E′ values than BioPE/EVA28 blend. The impact strength substantially increased with the addition of EVA concentration above 5 mass% and was higher for the blends containing the highest VA content. The blends containing a higher content of VA exhibited the higher EVA dispersed phase domain size, which increased with the increase in EVA concentration. The complex viscosity increased with the increase in the EVA content, being higher for the BioPE/EVA blends containing higher VA content. The storage modulus increased, at low frequencies, with the increase in the EVA content and can be ascribed to the increase in the EVA dispersed phase domain size.

     

羟基不饱和脂肪酸改性纳米碳酸钙对聚丙烯微观形态和流变性能的影响

采用羟基不饱和脂肪酸,通过固相法对硬脂酸改性的工业纳米碳酸钙CCR进行表面改性制备了R-CCR,红外光谱(FTIR)显示改性剂已结合在碳酸钙表面.通过熔融共混法制备了聚丙烯(PP)/乙丙橡胶(EPDM)/纳米碳酸钙二元和三元复合材料.并利用扫描电子显微镜(SEM)和透射电子显微镜(TEM)观察复合材料的微观形态,发现R-CCR的加入,使PP复合材料的拉伸断面出现明显的拉丝状结构和大面积的屈服变形,与PP/EPDM/CCR相比,PP/EPDM/R-CCR冲击断面的空穴明显增加并细化,R-CCR在PP基体中分散均匀,且界面模糊,与基体的相容性明显优于CCR.复合材料流变行为的研究表明R-CCR的加入,体系储存模量G′和损耗模量G″随频率的增加而增加,对损耗因子和复数粘度的影响不大;但PP/EPDM/R-CCR复合材料的表观粘度,明显低于PP/EPDM/CCR和纯PP,同时,剪切速率的增加可有效降低体系的表观粘度.力学性能表明,R-CCR对PP同时起到增韧和增强的效果.且R-CCR和EPDM对PP具有协同增韧的效果.在保持聚丙烯的模量和强度基本不变的前提下,大幅度的改善聚丙烯的韧性,同时加工性能保持不变.     

Thermal,rheological, morphological and mechanical properties of high density polyethylene/ethylene vinyl acetate copolymer (HDPE/EVA) blends

Thermal, rheological, morphological and mechanical properties of binary HDPE and EVA blends were studied. The results of rheological studies showed that for given HDPE and EVA, the interfacial interaction in HDPE-rich blends is higher than EVA-rich blends. Using three different rheological criterions, the phase inversion composition was predicted to be in 30 wt% of the EVA phase. This showed good agreement with morphological studies. The tensile strength for HDPE-rich blends showed positive deviation from mixing rule, whereas the EVA-rich blends played negative deviation. These results were in a good agreement with the results of viscoelastic behavior of the blends. The thermal analysis revealed that high co-crystallizaiton in 90/10 composition, which increased the tensile strength and decreased the elongation at break in this composition. Furthermore, the results of thermal behavior of the blends indicated that the melting temperatures of HDPE decrease due to the dilution effect of EVA on HDPE.     

Morphology and properties of isotactic polypropylene/poly(ethylene terephthalate) in situ microfibrillar reinforced blends: Influence of viscosity ratio

In situ microfibrillar reinforced blends based on blends of isotactic polypropylene (iPP) and poly(ethylene terephthalate) (PET) were successfully prepared by a “slit extrusion-hot stretching-quenching” process. Four types of iPP with different apparent viscosity were utilized to investigate the effect of viscosity ratio on the morphology and mechanical properties of PET/iPP microfibrillar blend. The morphological observation shows that the viscosity ratio is closely associated to the size of dispersed phase droplets in the original blends, and accordingly greatly affects the microfibrillation of PET. Lower viscosity ratio is favorable to formation of smaller and more uniform dispersed phase particles, thus leading to finer microfibrils with narrower diameter distribution. Addition of a compatibilizer, poly propylene-grafted-glycidyl methacrylate (PP-g-GMA), can increase the viscosity ratio and decrease the interfacial tension between PET and iPP, which tends to decrease the size of PET phase in the unstretched blends. After stretched, the aspect ratio of PET microfibrils in the compatibilized blends is considerably reduced compared to the uncompatibilized ones. The lower viscosity ratio brought out higher mechanical properties of the microfibrillar blends. Compared to the uncompatibilized microfibrillar blends, the tensile, flexural strength and impact toughness of the compatibilized ones are all improved.     

增容剂对聚对苯二甲酸乙二酯/聚丙烯共混体系结构流变学的影响

采用马来酸酐接枝聚丙烯(PP-g-MAH)对聚丙烯/聚对苯二甲酸乙二酯(PP/PET)共混体系进行增容,研究了增容前后复合体系的相形态和流变行为的变化.结果表明,共混体系中当PP组分为分散相时,增容剂能够显著减小PP液滴尺寸,使其形状松弛时间减小,变形与破裂的剪切敏感性降低;当共混体系两组分配比处于临界相反转点周围时,增容剂则会导致其内部部分双连续与“海-岛”结构共存的复杂相形态消失,低频区模量频率依赖性的增加表明体系内部界面结合程度的增加;而当共混体系中的PET组分为分散相时,增容剂的引入对体系结构流变学影响较小,表明增容效果不大.     

Effect of draw ratio on the microstructure, thermal, tensile and dynamic rheological properties of insitu microfibrillar composites

Microfibrillar composites (MFCs) were prepared using different draw/stretch ratios [viz. 2, 5, 8 and 10] from polypropylene/polyethylene terephthalate (PP/PET) blends. Scanning electron microscopy [SEM] images revealed that PET microfibrils were highly oriented after melt blending and drawing. After the conversion of drawn (stretched) blends to MFCs the PET microfibrils were found to be randomly distributed in the PP matrix. The tensile strength and modulus of the MFCs were found to be higher for the samples drawn at stretch ratios 5 and 8 on account of the long PET microfibrils they possessed. The non isothermal crystallization behaviour of the neat blend (as extruded), stretched blend and the MFC was compared. The oriented PET fibrils in the stretched blend were found to have a greater nucleating effect for the crystallization of PP than the spherical PET particles in the neat blend and randomly oriented short PET fibrils in the MFC. Dynamic rheology studies indicated the storage modulus and loss modulus of MFCs were enhanced as draw ratio increases up to an optimized level beyond which they decrease. When the draw ratio increased up to the optimized level the MFCs tended to be more viscous, especially at low frequency, whereas further increasing the draw ratio resulted in a decrease in the complex viscosity. The microfibrils of PET in the MFC were found to perturb the relaxation of molten PP matrix.     

Properties of immiscible and ethylene-butyl acrylate-glycidyl methacrylate terpolymer compatibilized poly (lactic acid) and polypropylene blends

Poly(lactic acid) (PLA) and polypropylene (PP) blends of various proportions were prepared by melt-compounding. The miscibility, phase morphology, thermal behavior, and mechanical and rheological properties of the blends were investigated. The blends were immiscible systems with two typical morphologies, spherical droplet and co-continuous, and could be obtained at various compositions. Complex viscosity, storage modulus and loss modulus depend on the PP content. Thermal degradation of all blends led to two weight losses, for PLA and PP. The incorporation of PP improved the thermal stability of the blend. The effect of compatibilizer (ethylene-butyl acrylate-glycidyl methacrylate terpolymer, EBA-GMA) on the morphology and mechanical properties of 70/30 w/w PLA/PP blends was investigated. The tensile strength of these blends reached a maximum for 2.5 wt% EBA-GMA, and impact strength increased with increasing EBA-GMA content, suggesting that EBA-GMA is an effective compatibilizer for PLA/PP blends.     

Mutual influence of the morphology and capillary rheological properties in nylon/glass‐fiber/liquid‐crystalline‐polymer blends

Nylon‐6/glass‐fiber (GF)/liquid‐crystalline‐polymer (LCP) ternary blends with different viscosity ratios were prepared with three kinds of nylon‐6 with different viscosities as matrices. The rheological behaviors of these blends were characterized with capillary rheometry. The morphology was observed with scanning electron microscopy and polarizing optical microscopy. This study showed that although LCP did not fibrillate in binary nylon‐6/LCP blends, LCP fibrillated to a large aspect ratio in some ternary blends after GF was added. The addition of 5 wt % LCP significantly reduced the melt viscosity of nylon‐6/GF blends to such an extent that some nylon‐6/GF/LCP blends had quite low viscosities, not only lower than those of neat resins and nylon‐6/GF blends but also lower than those of corresponding nylon‐6/LCP blends. The mutual influence of the morphology and rheological properties was examined. The great reduction of the melt viscosity was considered the result of LCP fibrillation. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1619–1627, 2004     

Rheology, morphology and mechanical properties of polyethylene/ethylene vinyl acetate copolymer (PE/EVA) blends

Rheology, morphology and mechanical properties of binary PE and EVA blends together with their thermal behavior were studied. The results of rheological studies showed that, for given PE and EVA, the interfacial interaction in PE-rich blends is higher than EVA-rich blends, which in turn led to finer and well-distributed morphology in PE-rich blends. Using two different models, the phase inversion composition was predicted to be in 45 and 47 wt% of the PE phase. This was justified by morphological studies, where a clear co-continuous morphology for 50/50 blend was observed. The tensile strength for PE-rich blends showed positive deviation from mixing rule, whereas the 50/50 blend and EVA-rich blends displayed negative deviation. These results were in a good agreement with the results of viscoelastic behavior of the blends. The elongation at break was found to follow the same trend as tensile strength except for 90/10 PE/EVA blend. The latter was explained in terms of the effect of higher co-crystallization in 90/10 composition, which increased the tensile strength and decreased the elongation at break in this composition. The results of thermal behavior of the blends indicated that the melting temperatures of PE and EVA decrease and increase, respectively, due to the dilution effect of EVA on PE and nucleation effect of PE on EVA.     

Linear viscoelastic characteristics of in situ compatiblized binary polymer blends with viscoelastic properties of components variable

By Friedel‐Crafts alkylation reaction, catalyzed by a Lewis acid of anhydrous aluminum chloride (AlCl₃), binary polymer blends of polypropylene (PP)/polystyrene (PS) with volume proportion of 80/20 were in situ compatiblized and prepared in an XSS‐30 melt mixer at 210 °C. The linear viscoelastic characteristics of the blends were investigated by checking the variations of storage modulus, loss modulus, complex modulus, and complex viscosity of the in situ compatiblized blends, which were dependent on AlCl₃ content. In addition, Han plots of the in situ compatiblized blends with different AlCl₃ content were also used to characterize the linear viscoelastic properties of the blends. The results showed that both the dynamic rheological parameters and the Han plots were obviously influenced by the rheological properties of the matrix and slightly influenced by the rheological properties of the dispersed phase. Further investigations revealed that phase geometry contributions to the dynamic rheological parameters of the blends could be ignored in comparison with the contributions of the components and the interfacial modification, which were defined and obtained according to log‐linear‐additivity rule. The linear viscoelastic characteristics of the blends were mainly controlled by the combination of the effects of interfacial modification between phases and the rheological properties of the matrix. Storage modulus is the most sensitive dynamic rheological parameter to characterize the interfacial compatiblization effects in the in situ compatiblized binary polymer blends with rheological properties of components variable. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1349–1362, 2010     

Polyethylene‐poly(L‐lactide) diblock copolymers: Synthesis and compatibilization of poly(L‐lactide)/polyethylene blends

A model polyethylene‐poly(L ‐lactide) diblock copolymer (PE‐b‐PLLA) was synthesized using hydroxyl‐terminated PE (PE‐OH) as a macroinitiator for the ring‐opening polymerization of L ‐lactide. Binary blends, which contained poly(L ‐lactide) (PLLA) and very low‐density polyethylene (LDPE), and ternary blends, which contained PLLA, LDPE, and PE‐b‐PLLA, were prepared by solution blending followed by precipitation and compression molding. Particle size analysis and scanning electron microscopy results showed that the particle size and distribution of the LDPE dispersed in the PLLA matrix was sharply decreased upon the addition of PE‐b‐PLLA. The tensile and Izod impact testing results on the ternary blends showed significantly improved toughness as compared to the PLLA homopolymer or the corresponding PLLA/LDPE binary blends. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 2755–2766, 2001     

The relative role of coalescence and interfacial tension in controlling dispersed phase size reduction during the compatibilization of polyethylene terephthalate/polypropylene blends

The breaking thread and the sessile drop methods have been used to evaluate the interfacial tension between a polypropylene (PP) and a polyethylene-terephthalate (PET). An excellent correlation was found between the two. The breaking thread technique was then used to evaluate the interfacial tension of these blends at various levels of a styrene-ethylene butylene-styrene grafted with maleic anhydride (SEBS-g-MA) compatibilizer. In order to evaluate the relative roles of coalescence and interfacial tension in controlling dispersed phase size reduction during compatibilization, the morphology of PP/PET 1/99 and 10/90 blends compatibilized by a SEBS-g-MA were studied and compared. The samples were prepared in a Brabender mixer. For the 10/90 blend, the addition of the compatibilizer leads to a typical emulsification curve, and a decrease in dispersed phase size of 3.4 times is observed. For the 1/99 blend, a 1.7 times reduction in particle size is observed. In the latter case, this decrease can only be attributed to the decrease of the interfacial tension. It is evident from these results that the drop in particle size for the 10/90 PP/PET blend after compatibilization is almost equally due to diminished coalescence and interfacial tension reduction. These results were corroborated with the interfacial tension data in the presence of the copolymer. A direct relationship between the drop in dispersed phase size for the 1/99 PP/PET blend and the interfacial tension reduction was found for this predominantly shear mixing device. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 2271–2280, 1997     

Compatibilizing effect of transesterification product between components in bisphenol-A polycarbonate/poly(ethylene terephthalate) blend

The compatibilizing effect of a random copolymer, which is the transesterification product, on its corresponding blend system of bisphenol-A polycarbonate/poly(ethylene terephthalate) (PC/PET) has been studied using a Differential Scanning Calorimeter and a Phase Contrast Microscope. It was found that after a long time of transesterification between PET and PC (50/50, wt %), the obtained product, that is, TCET random copolymer, is miscible with individual homopolymers of PC and PET. The addition of the TCET copolymer into the immiscible PC/PET blend can make the glass transitions of the PC-rich phase and PET-rich phase approach each other, and eventually merge into a single glass transition when the content of TCET in the ternary mixture reaches 60 wt %. Meanwhile, the phase structure images showed that with the increasing content of the TCET copolymer in the ternary blends, the size of the phase domains decreases and the phase domains further diminish at 60 wt % TCET. All these results proved the compatibilizing effect of TCET copolymer on the PC/PET blends in their ternary mixture. The mechanism of the compatibilizing effect is directly related to the reduction of the interfacial tension between PC-rich and PET-rich phase domains in the presence of increasing amounts of TCET copolymer in the ternary blends. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2960–2972, 1999