Nanostructural modifications of polyamide/MMT hybrids under isothermal and nonisothermal elongational flow

The aim of this work is to investigate the effects of elongational flow on the nanoscale arrangement of the silicate inside polyamide‐based nanocomposites. Hybrids, at different loadings of a commercial organoclay, were produced by melt compounding using two polyamide matrices, a nylon‐6, and a copolyamide with similar molecular weight and rheological properties. The elongational flow characterization was performed under both isothermal and nonisothermal conditions by using, respectively, an elongational rheometer (SER) and a fiber‐spinning technique. The extensional rheological response of melt‐compounded nanocomposites, correlated to TEM and X‐ray analyses, was used to probe the nanostructural modifications developed during the uniaxial stretching. The results demonstrated that isothermal and nonisothermal elongational flow can modify the nanomorphology of the nanocomposite hybrids affecting the degree of silicate exfoliation as well as the extent of silicate orientation upon the stretching direction. The entity of structural modifications induced by the stretching were highly dependent on the initial nanomorphological state and on the polymer‐clay affinity. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 981–993, 2009     

Thermal stability, crystallization, structure and morphology of syndiotactic 1,2-polybutadiene/organoclay nanocomposite

Syndiotactic 1,2-polybutadiene/organoclay nanocomposites were prepared and characterized by thermogravimetry analysis (TGA), X-ray diffraction (XRD), polarized optical microscopy (POM), and differential scanning calorimetry (DSC), respectively. The XRD shows that exfoliated nanocomposites are formed dominantly at lower clay concentrations (less than 2%), at higher clay contents intercalated nanocomposites dominate. At the same time, the XRD indicates that the crystal structures of sPB formed in the sPB/organoclay nanocomposites do not vary, only the relative intensity of the peaks corresponding to (0 1 0) and (2 0 0)/(1 1 0) crystal planes, respectively, varies. The DSC and POM indicate that organoclay layers can improve cooling crystallization temperature, crystallization rate and reducing the spherulite sizes of sPB. TGA shows that under argon flow the nanocomposites exhibit slight decrease of thermal stability, while under oxygen flow the resistance of oxidation and thermal stability of sPB/organoclay nanocomposites were significantly improved relative to pristine sPB. The primary and secondary crystallization for pristine sPB and sPB/organoclay (2%) nanocomposites were analyzed and compared based on different approaches. The nanocomposites exhibit smaller Avrami exponent and larger crystallization rate constant, with respect to pristine sPB. Primary crystallization under isothermal conditions displays both athermal nucleation and three-dimensional spherulite growth and under nonisothermal processes the mechanism of primary crystallization becomes very complex. Secondary crystallization shows a lower-dimensional crystal growth geometry for both isothermal and nonisothermal conditions. The activation energy of crystallization of sPB and sPB/organoclay nanocomposites under isothermal and nonisothermal conditions were also calculated based on different approaches.     

Exploring preferential association of laponite and cloisite with soft and hard segments in TPU‐clay nanocomposite prepared by solution mixing technique

Thermoplastic polyurethane (TPU) is a versatile polymer exhibiting many engineering applications. In this article, two varieties of clay (Cloisite and Laponite RD) have been used to prepare TPU‐based nanocomposites. They differ in, chemical composition, hydrophobicity, aggregation tendency, and dispersibility in a particular solvent. A detailed investigation of the thermal, morphological, and rheological behavior reflects the affinity of Cloisite towards the soft segment, whereas it is the hard segment for modified Laponite. The maximum improvement in onset degradation temperature has been observed to be 17.5 and 8.3 °C for Cloisite and Laponite, respectively. Five percent Cloisite‐filled sample shows optimum storage modulus in the glassy region where as it is the 10% filled sample at the rubbery region. However, the trend remains indifferent both in rubbery and glassy regions for Laponite, and properties have been found optimum for 3% filled sample. To explore the behavior in the terminal and flow regions, dynamic rheological experiments were performed in low shear rate. Variation in dynamic rheological properties can be explained well on the basis of the combination of partly exfoliated, intercalated, and aggregated structures of the nano clay inside the TPU matrix, depending on their nature and preferential association with different segments. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2341–2354, 2008     

Nanocomposites by melt intercalation based on polycaprolactone and organoclay

Nanocomposites based on biodegradable polycaprolactone (PCL) and organically modified layered silicates (organoclay) were prepared by melt mixing. Their structures and properties were characterized by wide‐angle X‐ray diffraction, thermal analysis, and rheological measurements. The exfoliation of the organoclay was achieved via a melt mixing process in an internal mixer and showed a dependence on the type of organic modifier, the organoclay contents, and the processing temperature. The addition of the organoclay to PCL increased the crystallization temperature of PCL, but a high content of the organoclay could show an inverse effect. The PCL/organoclay nanocomposites showed a significant enhancement in their mechanical properties and thermal stability due to the exfoliation of the organoclay. The nanocomposites showed a much higher complex viscosity than the neat PCL and significant shear‐thinning behavior in the low frequency range. The shear storage modulus and loss modulus of the nanocomposites also exhibited less frequency dependence than the pure PCL in the low frequency range, and this was caused by the strong interactions between the organoclay layers and PCL molecules and by the good dispersion of exfoliated organoclay platelets in the PCL. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 670–678, 2003     

Interfacial interaction in EVA‐carbon nanotube and EVA‐clay nanocomposites

Proper filler‐matrix compatibility is a key factor in view of obtaining nanocomposites with well‐dispersed nanofillers displaying enhanced properties. In this respect, polymer‐filler interaction can be improved by a proper combination of matrix and nanofiller polarities. This is explored for matrices ranging from nonpolar high density poly(ethylene) to ethylene‐vinyl acetate (EVA) copolymers with varying vinyl acetate contents, in combination with several types of organoclay or carbon nanotubes. A novel in situ characterization methodology using modulated temperature differential scanning calorimetry is presented to evaluate the matrix‐filler interaction. During quasi‐isothermal crystallization of the matrix, an “excess” contribution is observed in the recorded heat capacity signal because of reversible melting and crystallization. Its magnitude considerably decreases upon addition of nanofiller in case of strong interfacial interaction, whereas the influence is moderate in case of a less interacting matrix‐filler combination. It is suggested that the “excess heat capacity” can be used to quantify the segmental mobility of polymer chains in the vicinity of the nanofiller. Hence it provides valuable information on the strength of interaction, governed by the physical and chemical nature of matrix and filler. Heating experiments subsequent to quasi‐isothermal crystallization point at a certain degree of molecular ordering, responsible for crystal nucleation in EVA copolymers. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1291–1302, 2007     

Study of clay nanocomposites of the biodegradable polyhexamethylene succinate. Application of isoconversional analysis to nonisothermal crystallization

Nanocomposites of organomodified montmorillonites and the biodegradable polyester derived from hexanediol and succinic acid were prepared by the solution‐casting method using chloroform as solvent. Samples were studied by means of X‐ray diffraction and transmission electron microscopy. Intercalated structures differentiated by the stacking mode between silicate layers were observed. The highest variability in interlayer spacing was found when C30B organoclay was added. In this case, hydroxyl groups of the modifier could interact with polar carbonyl groups of the polyester. Thermal stability and crystallization behavior under both isothermal and nonisothermal conditions were evaluated. The overall crystallization rate of the intercalated nanocomposites was higher than that of the neat polyester due to a significant increase in their nucleation density, which compensated for their lower crystal growth rate. Isoconversional analysis was used to determine effective activation energies and to estimate nucleation and transport energy parameters from nonisothermal hot crystallization experiments. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2234–2248, 2008     

Synthesis,rheology, and morphology of nylon‐11/layered silicate nanocomposite

Exfoliated nylon‐11/layered silicate nanocomposites were prepared via in situ polymerization by dispersing organoclay in 11‐aminoundecanoic acid monomer. The original clay was modified by a novel method with 11‐aminoundecanoic acid. In situ Fourier transform infrared spectroscopy results show that stronger hydrogen bonds exist between nylon‐11 and organoclay than that of between nylon‐11 and original clay. The linear dynamic viscoelasticity of organoclay nanocomposites was investigated. Before taking rheological measurements, the exfoliated and intercalating structures and the thermal properties were characterized using X‐ray diffraction, transmission electron microscopy, differential scanning calorimetry, and thermogravimetric analysis. The results show that the clay was uniformly distributed in nylon‐11 matrix during in situ polymerization of clay with 4 wt % or less. The presence of clay in nylon‐11 matrix increased the crystallization temperature and the thermal stability of nanocomposites prepared. Rheological properties such as storage modulus, loss modulus, and relative viscosity have close relationship with the dispersion favorably compatible with the organically modified clay. Comparing with neat nylon‐11, the nanocomposites show much higher dynamic modulus and stronger shear thinning behavior. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2161–2172, 2006     

Melt rheology of hyperbranched‐polystyrene synthesized with multisite macromonomer

Melt rheological behaviors of hyperbranched‐polystyrene (PS) copolymerized by dendric macromonomer technique are presented. The time–temperature superposition principle was applicable to the hyperbranched‐PS. The branched‐PS showed slightly lower zero‐shear viscosity in comparison with linear PS regardless of a presence of a number of branches expected from the dendric macromonomer technique. Although the influence of use of multimethacryloyl macromonomer in the polymerization process was marginal for linear viscoelastic regime, nonlinear shear and uniaxial elongational flows showed distinct differences between linear and branched‐PS. The strain dependence of the damping function became weak as increase of macromonomer content. The branched‐PS exhibited the growing elongational viscosity function comparing with linear PS. This prominent effect on the elongational flow behavior can be explained by the molecular architecture of the branched‐PS. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2226–2237, 2009     

Effect of matrix viscosity on the extent of exfoliation in EVA/organoclay nanocomposites

The influence of matrix viscosity and polarity on ethylene‐vinyl acetate copolymer (EVA) nanocomposites was studied. Five different EVA grades, with different melt flow indexes (MFIs) and/or vinyl acetate (VA) contents, were mixed with two montmorillonite (MMT) nanoclays: pristine and modified with a polar surfactant, producing 75/25 w/w% masterbatches which were subsequently diluted in the EVA matrix to obtain 5 wt% MMT nanocomposites. Although the same VA content, WAXS results, rheological measurements and TEM analysis showed that the lower the EVA viscosity, the greater the tendency to obtain exfoliated and well dispersed nanocomposites with the organically modified clay. On the other hand, the high viscosity EVA nanocomposites showed that the (001) organoclay diffraction peak was shifted to higher values of 2θ, suggesting lamellae collapsing. TGA and FTIR measurements were used to probe the thermal degradation of organoclay; furthermore, it was not possible to identify, by the techniques used, any reaction between the VA groups and hydroxyl surfactant groups. Thus, it was inferred that the organic surfactant was removed (or ejected) from the clay galleries as a consequence of huge shear tensions developed during processing of the masterbatches/nanocomposites with high viscosity EVA matrices. Copyright © 2009 John Wiley & Sons, Ltd.     

Rheological studies on the phase separation of hydroxypropylcellulose solution systems

Phase behavior of hydroxypropylcellulose (HPC) in a mixed solvent of glycerol and water was investigated by two different rheological methods: rheooptical birefringence measurement in an elongational flow field and viscometric measurement in a shear flow field. The association process of the HPC chain during phase separation observed by the elongational flow birefringence method was also investigated by the shear viscometric method. The temperature dependence of chain rigidity was determined by measuring the intrinsic viscosity, and change in the conformation was investigated by observing elongational flow birefringence over the temperature range from the one‐phase to inside a phase boundary. The results focus on the molecular process of phase separation. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1976–1986, 2001     

Heat Shrinkable Behavior and Mechanical Response of a Low‐Density Polyethylene/Millable Polyurethane/Organoclay Ternary Nanocomposite

Summary: A low‐density polyethylene (LDPE)/millable polyurethane (PU)/organoclay ternary nanocomposite was successfully prepared. The nanocomposites were characterized by X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The nanocomposites, as evidenced by XRD, are intercalated. The heat shrinkable behavior of the nanocomposites, as well as their pristine counterparts, was studied. It was observed that heat shrinkability decreases with increased filler content. The tensile strength and the tensile modulus of the nanocomposites are higher than their pristine counterparts.

The heat shrinkability of the unfilled LDPE/millable PU blend is highest and it decreases with increased nanofiller content.     

Rheological signatures of ethylene methyl acrylate‐multiwalled carbon nanotube nanocomposites

The rheological behavior of nanocomposites based on multiwalled carbon nanotube (MWNT) with three commercial grades of ethylene methyl acrylate (EMA) copolymers containing 9, 24, and 30 wt% methyl acrylate (MA) was investigated under dynamic and steady shear flow (in a capillary) conditions. Storage modulus (in dynamic shear) value increases especially at higher frequency levels due to increased polymer‐filler interactions. Both the unfilled and filled composites exhibit rheological behavior of non‐Newtonian fluids. In both steady shear and capillary flow, the nanocomposites register a slightly higher viscosity than neat EMAs, with dependence on the MWNTs content. All systems with various loading of MWNTs represent an increase in elastic response with increasing frequency. The die swell decreases with the MWNTs loading. Dynamic and steady shear rheological properties register a good correlation in regard to the viscous versus elastic response of such systems inline with the Cox–Merz concept. Increased MA content leads to inferior dispersion of MWNTs in EMA matrix. Morphological studies exhibit that MWNTs become more aligned along longitudinal direction after extrusion leading to improved dispersion. Copyright © 2010 John Wiley & Sons, Ltd.     

Mechanical hysteresis,interface and filler–filler structural breakdowns in ethylene vinyl acetate organoclay composites internally lubricated via radiolytically degraded PTFE microparticles

Inclusion of two or more distinct fillers (hybrid fillers) in a matrix is envisaged to entail synergetic advantages. This study reports synthesis and property evaluation of a novel hybrid filler‐based polymer composite containing two types of fillers with distinct attributes namely mechanical reinforcement and internal lubrication. Poly(tetrafluoroethylene) micro‐particles (PTFEMP) were synthesized via radiolytic‐mechanical degradation and used as an internal lubricant for organoclay (OC) reinforced ethylene vinyl acetate (EVA) matrix. Mechanical hysteresis, nonlinear and linear small amplitude oscillatory shear rheology, morphology, small angle X‐ray scattering (SAXS), dynamic coefficient of friction (DCoF), surface wetting and thermoxidative stability of binary and ternary composites were investigated. In EVA/OC composites, PTFEMP acted as an internal lubricant and reduced DCoF in a volume fraction‐dependent fashion. OC and PTFEMP both increased the mechanical hysteresis of EVA; though the magnitude of hysteresis was much less in PTFEMP. Intriguingly, PTFEMP reduced mechanical hysteresis of EVA/OC composites that is work done during loading and unloading stress–strain cycles was considerably reduced with the inclusion of PTFEMP in EVA/OC composites. SAXS results revealed mass fractals and the presence of an interfacial layer in EVA/OC composites but not in EVA/PTFEMP composites. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 509–519     

Rheological properties and crystallization behavior of multi‐walled carbon nanotube/poly(ε‐caprolactone) composites

Multi‐walled carbon nanotube/poly(ε‐caprolactone) composites (PCLCNs) were prepared by melt compounding. The rheology, nonisothermal crystallization behavior, and thermal stability of PCLCNs were, respectively, investigated by the parallel‐plate rheometer, differential scanning calorimeter, and TGA. Cole–Cole plots were employed successfully to detect the rheological percolation of PCLCNs under small amplitude oscillatory shear. PCLCNs present a low percolation threshold of about 2–3 wt % in contrast to that of clay‐based nanocomposites. The percolated nanotube network is very sensitive to the steady shear deformation, and is also to the temperature, which makes the principle of time‐temperature superposition be invalid on those percolated PCLCNs. Small addition of nanotube cannot improve the thermal stability of PCL but can increase crystallization temperature remarkably due to the nucleating effect. As the nanotube is much enough to be percolated, however, the impeding effect becomes the dominant role on the crystallization, and the thermal stability increases to some extent. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 3137–3147, 2007     

Influence of mechanical properties,toughness, and barrier properties of PMMA‐EVA‐organoclay nanocomposites with and without in situ crosslinking

Poly methyl methacrylate (PMMA)‐ethylene vinyl acetate (EVA)‐organoclay nanocomposites were prepared with and without in situ crosslinking using tetrapropoxysilane (TPOS) as a crosslinking agent and dibutyl tin oxide (DBTO) as a catalyst. Brabender Plasticorder experimental results suggest that in situ crosslinking transforms the EVA from a liquid to a viscoelastic solid. Transmission electron micrographs analysis indicates that most of the organoclay was clustered in the crosslinked EVA phase. X‐ray diffraction and morphology indicate that the PMMA‐EVA‐organoclay nanocomposites were intercalated and incompatible. Dynamic mechanical analysis (DMA) results indicate some interaction between PMMA‐EVA‐clay nanocomposites. The in situ crosslinked of EVA and the addition of organoclay increased the modulus properties of PMMA. However, in situ crosslinking slightly reduced the barrier properties of PMMA‐EVA‐organoclay nanocomposites. Copyright © 2009 John Wiley & Sons, Ltd.     

Nonisothermal crystallization kinetics and determination of surface‐folding free energy of PP/EVA/OMMT nanocomposites

Crystalline structures, nonisothermal crystallization behavior and surface folding free energy of polypropylene (PP)/poly(ethylene‐co‐vinyl acetate) (EVA) blend‐based organically modified montmorillonite (OMMT) nanocomposites were investigated by use of wide angle X‐ray scattering (WAXS) and differential scanning calorimetry (DSC) techniques. Nonisothermal crystallization kinetic analysis was performed using Avrami equation modified by Jeziorny as well as combined Avrami‐Ozawa method. Surface folding free energy and activation energy for PP and nanocomposite samples were also determined employing Hoffman‐Lauritzen's and Vyazovkins's approaches, respectively. The results obtained from transmission electron microscopy (TEM) showed that presence of EVA, which attracts most of the layered silicates, reduces number density of heterogeneous nuclei in the matrix and as a consequence, decreases the nucleation rate. Incorporation of EVA, PP‐g‐MA and OMMT results in a decrease of the chain surface folding free energy level. It was shown that although, OMMT acts as a barrier against the PP macromolecular motion but interestingly, it increases the overall crystallization rate. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 674–684, 2009     

Poly(lactic acid)/organoclay nanocomposites: Thermal,rheological properties and foam processing

In this study, polymer nanocomposites based on poly(lactic acid) (PLA) and organically modified layered silicates (organoclay) were prepared by melt mixing in an internal mixer. The exfoliation of organoclay could be attributed to the interaction between the organoclay and PLA molecules and shearing force during mixing. The exfoliated organoclay layers acted as nucleating agents at low content and as the organoclay content increased they became physical hindrance to the chain mobility of PLA. The thermal dynamic mechanical moduli of nanocomposites were also improved by the exfoliation of organoclay; however, the improvement was reduced at high organoclay content. The dynamic rheological studies show that the nanocomposites have higher viscosity and more pronounced elastic properties than pure PLA. Both storage and loss moduli increased with silicate loading at all frequencies and showed nonterminal behavior at low frequencies. The nanocomposites and PLA were then foamed by using the mixture of CO₂ and N₂ as blowing agent in a batch foaming process. Compared with PLA foam, the nanocomposite foams exhibited reduced cell size and increased cell density at very low organoclay content. With the increase of organoclay content, the cell size was decreased and both cell density and foam density were increased. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 689–698, 2005     

Solidlike transition of melt‐intercalated biodegradable polymer/clay nanocomposites

Synthetic biodegradable aliphatic polyester (BAP) intercalated into organoclay was prepared by melt compounding, and its solidlike characteristics were investigated via several rheological test modes: steady shear rotation, oscillation, and creep testing. Structural investigations with X‐ray diffraction and transmission electron spectroscopy were also performed for a better understanding of the characteristic rheological behaviors. The creep, recovery, and stress modulus exhibited a solidlike transition of BAP/clay nanocomposites that depended on the clay content. An increase in the zero shear rate viscosity and a shifting of the crossover point (storage modulus vs loss modulus) to a lower frequency were also observed with increasing clay contents. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2052–2061, 2003     

Isothermal crystallization kinetics of polypropylene latex–based nanocomposites with organo‐modified clay

The effect of organo‐modified clay (Cloisite 93A) on the crystal structure and isothermal crystallization behavior of isotactic polypropylene (iPP) in iPP/clay nanocomposites prepared by latex technology was investigated by wide angle X‐ray diffraction, differential scanning calorimetry and polarized optical microscopy. The X‐ray diffraction results indicated that the higher clay loading promotes the formation of the β‐phase crystallites, as evidenced by the appearance of a new peak corresponding to the (300) reflection of β‐iPP. Analysis of the isothermal crystallization showed that the PP nanocomposite (1% C93A) exhibited higher crystallization rates than the neat PP. The unfilled iPP matrix and nanocomposites clearly shows double melting behavior; the shape of the melting transition progressively changes toward single melting with increasing crystallization temperature. The fold surface free energy (σ_e) of polymer chains in the nanocomposites was lower than that in the PP latex (PPL). It should be reasonable to treat C93A as a good nucleating agent for the crystallization of PPL, which plays a determinant effect on the reduction in σ_e during the isothermal crystallization of the nanocomposites. The activation energy, ΔE_a, decreased with the incorporation of clay nanoparticles into the matrix, which in turn indicates that the nucleation process is facilitated by the presence of clay. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1927–1938, 2010     

Decoupling the effects of screw speed and particle surface functionality on the filler suspension state in PBS/fumed silica nanocomposites

This work assessed the relative effects of processing conditions and interfacial interactions on the structure and properties of PBS/fumed silica nanocomposites. Rheology and scattering were used to investigate the dispersion state of silica particles with different surface treatments in nanocomposites produced by ultra‐high speed twin‐screw extrusion. Structural parameters of the silica, such as fractal dimension and Fisher exponent, were estimated by low‐frequency rheology responses and lower q scattering data. This study demonstrates that both decreased bulk polymer properties and improved filler suspension caused by high shear compounding determine the final properties of these PBS based nanocomposites. While the molecular weight of bulk polymer matrix was significantly reduced, the extreme shear increased the probability of forming percolated clusters, leading to remarkable reinforcement (up to 4000%) as evidenced by the low‐frequency rheological response. Further, the improvement in dispersion was enhanced when the filler was functionalized with a compatibilizing surface treatment. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1820–1828