Fabrication of mesoporous silica/polymer composites through solvent evaporation process and investigation of their excellent low thermal expansion property

We fabricate mesoporous silica/epoxy polymer composites through a solvent evaporation process. The easy penetration of the epoxy polymers into mesopores is achieved by using a diluted polymer solution including a volatile organic solvent. After the complete solvent evaporation, around 90% of the mesopores are estimated to be filled with the epoxy polymer chains. Here we carefully investigate the thermal expansion behavior of the obtained mesoporous silica/polymer composites. Thermal mechanical analysis (TMA) charts revealed that coefficient of linear thermal expansion (CTE) gradually decreases, as the amount of the doped mesoporous silica increases. Compared with spherical silica particle without mesopores, mesoporous silica particles show a greater effect on lowering the CTE values. Interestingly, it is found that the CTE values are proportionally decreased with the decrease of the total amount of the polymers outside the mesopores. These data demonstrate that polymers embedded inside the mesopores become thermally stable, and do not greatly contribute to the thermal expansion behavior of the composites.     

Unusual reinforcement of silicone rubber compounds containing mesoporous silica particles as inorganic fillers

We fabricate mesoporous silica/silicone composites in a simple way and systematically examine their thermal stability, swelling characteristic, mechanical strength, and transparency. Simple calculations show that more than 90 vol% of mesopores are filled with silicone rubbers. Compared to non-porous silica/silicone composites, mesoporous silica/silicone composites showed a lower coefficient of linear thermal expansion (CTE). In addition, dramatic improvements of the tensile strength and Young's modulus are obtained with mesoporous silica/silicone composites. Furthermore, mesoporous silica/silicone composites show higher transparency than non-porous silica/silicone composites.     

Thermally stable polymer composites with improved transparency by using colloidal mesoporous silica nanoparticles as inorganic fillers

The colloidal mesoporous silica nanoparticles with small particle sizes (namely, CMS) are used as inorganic fillers of polymers (i.e. epoxy and silicone). From simple calculation, almost all polymers are estimated to be confined in the mesopores. To clarify the superiority of CMS over nonporous silica particles and mesoporous silica particles with much larger size (TMPS-4) as inorganic fillers, a systematic study on mechanical strength and transparency of polymer-silica nanocomposites was conducted. Compared with nonporous silica particles, similar to TMPS-4, CMS shows a greater effect on lowering the CTE. In addition, obtained polymer-CMS nanocomposites show improved transparency than polymer-TMPS-4 nanocomposites.     

Effect of the presence of silica nanoparticles in the coefficient of thermal expansion of LDPE

The effect of the presence of alumina microparticles and silica nanoparticles on the coefficient of thermal expansion (CTE) of films of low density polyethylene (LDPE) based composites was investigated. A new method based on the use of an atomic force microscope (AFM) is proposed for measuring nano-thermal expansion of films to finally obtain the CTE in polymer based materials. Nanocomposites based on silica nanoparticles and LDPE were prepared by mixing those constituents by high energy ball milling (HEBM). Pure alumina microparticles come from the milling tools used to mix the components of the composites. When silica nanoparticles are used as nanofiller of LDPE the effectiveness on reducing the CTE (about a 40% of CTE reduction) is higher than that obtained when high amount of alumina microparticles are present in the LDPE. Only when high amount of silica nanoparticles and low amount of alumina microparticles are present, the reduction of CTE expected from the Levin model is in accordance with the experimental results. This effect was associated to the high surface to volume ratio of nanoparticles considering uniform dispersions of them within the polymer. The region of polymer between particles must be so thin (few nanometers) that constraint effects must play an important role on reducing the chain mobility and therefore the thermal expansion.     

Thermal and mechanical properties of particulate fillers filled epoxy composites for electronic packaging application

Epoxy composites containing particulate fillers‐fused silica, glass powder, and mineral silica were investigated to be used as substrate materials in electronic packaging application. The content of fillers were varied between 0 and 40 vol%. The effects of the fillers on the thermal properties—thermal stability, thermal expansion and dynamic mechanical properties of the epoxy composites were studied, and it was found that fused silica, glass powder, and mineral silica increase the thermal stability and dynamic thermal mechanical properties and reduce the coefficient of thermal expansion (CTE). The lowest CTE value was observed at a fused silica content of 40 vol% for the epoxy composites, which was traced to the effect of its nature of low intrinsic CTE value of the fillers. The mechanical properties of the epoxy composites were determined in both flexural and single‐edge notch (SEN‐T) fracture toughness properties. Highest flexural strength, stiffness, and toughness values were observed at fillers content of 40 vol% for all the filled epoxy composites. Scanning electron microscopy (SEM) micrograph showed poor filler–matrix interaction in glass powder filled epoxy composites at 40 vol%. Copyright © 2007 John Wiley & Sons, Ltd.     

Controlled post‐synthesis grafting of thermoresponsive poly(N‐isopropylacrylamide) on mesoporous silica nanoparticles

Ordered mesoporous silica nanoparticles with pore diameter of 5 nm were synthesized by modification of the sol‐gel synthesis method. Post‐synthesis two‐step grafting of thermoresponsive poly(N‐isopropylacrylamide) inside the mesopores of the nanoparticles was carried out by distillation–precipitation polymerization of the methacryloxy‐functionalized mesoporous nanoparticles with N‐isopropylacrylamide monomer. A precise control on the quantity of the grafted polymer was achieved by changing the ratio of monomer to methacryloxy‐functionalized nanoparticles. The polymer‐grafted hybrid nanoparticles obtained were fully characterized by infrared spectroscopy, X‐ray diffraction, dynamic light scattering, transmission electron microscopy, thermal, and gas‐volumetric analyses, which clearly showed presence and thermoresponsive behavior of the polymer inside the mesopores with the preservation of the characteristic mesoporous structure of the nanoparticles. Copyright © 2015 John Wiley & Sons, Ltd.     

Fabrication of Microporous Metal–Organic Frameworks in Uninterrupted Mesoporous Tunnels: Hierarchical Structure for Efficient Trypsin Immobilization and Stabilization

Hierarchically porous metal–organic frameworks (HP‐MOFs) are promising in various applications. Most reported HP‐MOFs are prepared based on the generation of mesopores in microporous frameworks, and the formed mesopores are connected by microporous channels, limiting the accessibility of mesopores for bulky molecules. A hierarchical structure is formed by constructing microporous MOFs in uninterrupted mesoporous tunnels. Using the confined space in as‐prepared mesoporous silica, highly dispersed metal precursors for MOFs are coated on the internal surface of mesoporous tunnels. Ligand vapor‐induced crystallization is employed to enable quantitative formation of MOFs in situ, in which sublimated ligands diffuse into mesoporous tunnels and react with metal precursors. The obtained hierarchically porous composites exhibit record‐high adsorption capacity for the bulky molecule trypsin. The thermal and storage stability of trypsin is improved upon immobilization on the composites.     

A Facile and Universal Method to Prepare Hydrophilic Molecularly Imprinted Microspheres by Encapsulating a Polymer in Hollow Mesoporous Silica Microspheres

Hydrophilic molecularly imprinted microspheres (MIP@SiO₂) for the adsorption of water‐soluble molecules in real aqueous samples were successfully synthesized. In this strategy, a molecular imprinted polymer (MIP) was encapsulated in the hollow core of hollow mesoporous silica (HMS) particles via a ‘ship‐in‐a‐bottle’ process. As the HMS shell contains plenty of Si‐OH groups, the as‐prepared microspheres proved to be hydrophilic and could be well dispersed in water. On the other hand, the MIP encapsulated in the HMS could specifically recognize small molecules with good binding efficiency through the mesoporous silica shell. Binding experiments in real aqueous solutions showed that the MIP@SiO₂ composites have excellent recognition ability for specific molecules. Thus, MIP@SiO₂ are highly promising alternatives to biological receptors with great potential for many analytical applications, such as environmental, food, and clinical analyses and other areas.     

Thermochemical and physical properties of printed circuit board laminates and other polymers used in the electronics industry

Theories behind four thermal analysis techniques are reviewed, and relevant case studies are used to illustrate the application of these techniques to measure; various parameters relevant to printed circuit board laminates and engineering polymers.Thermogravimetric analysis (TGA) is used to determine the filler content of polymers and composites and when combined with Fourier transform infrared (FTIR) spectroscopy can be used for the chemical analysis of evolved gases.Differential scanning calorimetry (DSC) is used to measure the melting point of polymers and the degree of cure of prepregs, laminates and adhesives.Thermomechanical analysis (TMA) is used to measure the coefficient of thermal expansion (CTE) and the glass transition temperature (Tg) of laminates, and dynamic mechanical analysis (DMA) is used to measure the storage modulus, loss; modulus and Tan δ of polymers.     

Relationship between the polymer/silica interaction and properties of silica composite materials

Cast film composites have been prepared from aqueous polymer solutions containing nanometric silica particles. The polymers were polyvinyl alcohol (PVA), hydroxypropylmethylcellulose (HPMC) and a blend of PVA‐HPMC polymers. In the aqueous dispersions, the polymer–silica interactions were studied through adsorption isotherms. These experiments indicated that HPMC has a high affinity for silica surfaces, and can adsorb at high coverage; conversely, low affinity and low coverage were found in the case of PVA. In the films, the organization of silica particles was investigated through transmission electron microscopy (TEM) and small‐angle neutron scattering (SANS). Both methods showed that the silica particles were well‐dispersed in the HPMC films and aggregated in the PVA films. The mechanical properties of the composite films were evaluated using tensile strength measurements. Both polymers were solid materials, with a high‐elastic modulus (65 MPa for HPMC and 291 for PVA) and a low‐maximum elongation at break (0.15 mm for HPMC and 4.12 mm for PVA). In HPMC films, the presence of silica particles led to an increase in the modulus and a decrease in the stress at break. In PVA films, the modulus decreased but the stress at break increased upon adding silica. Accordingly, the polymer/silica interaction can be used to tune the mechanical properties of such composite films. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1134–1146, 2006     

Structural Control of Mesoporous 1,4-Phenylene-silica Using the Mixture of CTAB/SDS

The morphology, pore architecture and crystallinity of the mesoporous 1,4‐phenylene‐silicas were controlled using the mixtures of cetyltrimethylammonium bromide (CTAB) and sodium dodecylsulfate (SDS). When the SDS/CTAB molar ratio increased from 0 to 1.0, the morphology of the mesoporous 1,4‐phenylene‐silicas changed in a sequence of sphere, hexagonal short rod, worm‐like, bent flake and flower‐like structure; the pore architecture of them changed from a hexagonal arranged tubular structure to a lamellar one; and the organization of the smallest repeat units within the wall changed from a random structure to a crystalline structure. At the SDS/CTAB molar ratios of 0.3 and 0.5, 1,4‐phenylene‐silica nanofibers with lamellar mesopores outside and tubular pore channels inside were obtained. The lamellar mesopores should be formed by merging the rod‐like micelles during the reaction process.     

Anomalous reinforcing effects in cellulose gel-based polymeric nanocomposites

Cellulose-synthetic polymer nanocomposite films were prepared by immersion of cellulose gel in polymer solutions followed by dry casting. The cellulose hydrogel was prepared from aqueous alkali-urea solution. As the synthetic polymer, polystyrene (PS) and poly(methyl methacrylate) (PMMA) were used. The polymer content could be changed between 10 and 80% by changing polymer concentration of immersing solution. While the mechanical properties of the cellulose-PMMA composite films showed a nearly linear dependence on PMMA content, those of cellulose-PS composites showed an anomalous behavior; both tensile strength and Young’s modulus showed prominent maxima at 15–30 wt% PS contents. This anomaly may have resulted from the specific interaction between the aromatic ring of PS and the hydrophobic plane of the glucopyranoside. Both PMMA and PS composite films showed significant improvements in dimensional thermal stability; up to 25 wt% synthetic polymer content, the coefficient of thermal expansion (CTE) was as low as ca. 30 ppm/K, about 1/3 of the pure polymers. This indicates that the regenerated cellulose network is effective in suppressing thermal expansion of the synthetic polymers.     

Periodically Arranged Arrays of Dendritic Pt Nanospheres Using Cage‐Type Mesoporous Silica as a Hard Template

Dendritic Pt nanospheres of 20 nm diameter are synthesized by using a highly concentrated surfactant assembly within the large‐sized cage‐type mesopores of mesoporous silica (LP‐FDU‐12). After diluting the surfactant solution with ethanol, the lower viscosity leads to an improved penetration inside the mesopores. After Pt deposition followed by template removal, the arrangement of the Pt nanospheres is a replication from that of the mesopores in the original LP‐FDU‐12 template. Although it is well known that ordered LLCs can form on flat substrates, the confined space inside the mesopores hinders surfactant self‐organization. Therefore, the Pt nanospheres possess a dendritic porous structure over the entire area. The distortion observed in some nanospheres is attributed to the close proximity existing between neighboring cage‐type mesopores. This new type of nanoporous metal with a hierarchical architecture holds potential to enhance substance diffusivity/accessibility for further improvement of catalytic activity.     

Fabrication of Microporous Metal–Organic Frameworks in Uninterrupted Mesoporous Tunnels: Hierarchical Structure for Efficient Trypsin Immobilization and Stabilization

Hierarchically porous metal–organic frameworks (HP-MOFs) are promising in various applications. Most reported HP-MOFs are prepared based on the generation of mesopores in microporous frameworks, and the formed mesopores are connected by microporous channels, limiting the accessibility of mesopores for bulky molecules. A hierarchical structure is formed by constructing microporous MOFs in uninterrupted mesoporous tunnels. Using the confined space in as-prepared mesoporous silica, highly dispersed metal precursors for MOFs are coated on the internal surface of mesoporous tunnels. Ligand vapor-induced crystallization is employed to enable quantitative formation of MOFs in situ, in which sublimated ligands diffuse into mesoporous tunnels and react with metal precursors. The obtained hierarchically porous composites exhibit record-high adsorption capacity for the bulky molecule trypsin. The thermal and storage stability of trypsin is improved upon immobilization on the composites.     

Preparation, microstructure, and properties of novel low-κ brominated epoxy/mesoporous silica composites

Brominated epoxy resin (BER) composites containing various amounts of SBA-15 and SBA-16 types mesoporous silicas were prepared through the thermal curing with 3-methyl-tetrahydrophthalic anhydride, and their morphologies, dielectric constants (κ), thermal properties and mechanical properties were studied. The investigation suggested that the dielectric constant could be reduced from 4.09 of the pure thermosetting BER to 3.74 and 3.7 by incorporating 3 wt.% SBA-15 and SBA-16, respectively. The reduction of the dielectric constant is attributed to the incorporation of the air voids (κ = 1) stored within the mesoporous silica materials, the air volume existing in the gaps on the interfaces between the mesoporous silica and the BER matrix, and the free volume created by introducing large-sized domains. The BER/mesoporous silica composites also present stable dielectric constants across the wide frequency range. An improvement of thermal stability of the BER is achieved by incorporation of the mesoporous silica materials. The enhanced interfacial interaction between the surface-modified mesoporous silica and the BER matrix has also led to an improvement of the toughness.     

Preparation and properties investigation of PMMA/silica composites derived from silicic acid

Hybrid materials based on silicic acid and polymethyl methacrylate (PMMA) were prepared by in situ bulk polymerization of a silicic acid sol and MMA mixture. Silicic acid sol was obtained by tetrahydrofuran (THF) extraction of silicic acid from water. Silicic acid was prepared by hydrolysis and condensation of sodium silicate in the presence of 3.6 M HCl. As a comparative study, PMMA composites filled by silica particles, which were derived from calcining the silicic acid gel, were prepared by a comparable in situ polymerization. Each set of PMMA/silica composites was subjected to thermal and mechanical studies. Residual THF in PMMA/silicic acid composites impacted the properties of the polymer composites. With increase in silica content, the PMMA composites filled with silica particles showed improved thermal and mechanical properties, whereas a decrease in thermal stability and mechanical strength was found for PMMA composites filled with silicic acid dissolved in THF. With a better compatibility with polymer matrix, silicic acid sol shows better reinforcement than silica particles in PMMA films prepared via blending of the corresponding THF solutions. Copyright © 2008 John Wiley & Sons, Ltd.     

In situ measurement of the thermal expansion behavior of benzocyclobutene films

In situ measurement techniques suitable for determination of the coefficient of thermal expansion (CTE) in thin, spin‐cast polymer films in both the in‐plane and through‐plane directions are presented. An examination of the thermal expansion behavior of cyclotene thin films has been performed. In particular, the effect of film thickness on the in‐plane and through‐plane CTE and in‐plane Young's modulus of spin‐coated cyclotene films was examined. It is shown that the mechanical response of in situ cyclotene films can be adequately described by isotropic film properties. It was also demonstrated that there is no thickness dependence on the free‐standing mechanical properties or on the resulting through‐plane thermal strain in an in situ film. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 311–321, 1999     

Dual‐Pore Mesoporous Carbon@Silica Composite Core–Shell Nanospheres for Multidrug Delivery

Monodispersed mesoporous phenolic polymer nanospheres with uniform diameters were prepared and used as the core for the further growth of core–shell mesoporous nanorattles. The hierarchical mesoporous nanospheres have a uniform diameter of 200 nm and dual‐ordered mesopores of 3.1 and 5.8 nm. The hierarchical mesostructure and amphiphilicity of the hydrophobic carbon cores and hydrophilic silica shells lead to distinct benefits in multidrug combination therapy with cisplatin and paclitaxel for the treatment of human ovarian cancer, even drug‐resistant strains.     

Preparation of polypropylene/silica composites by in-situ sol–gel processing using hyperbranched polyethoxysiloxane

Based on a volatile-free silica liquid precursor polymer—hyperbranched polyethoxysiloxane (PEOS), an industrial compatible in situ sol–gel process for the preparation of polymer/silica nanocomposites has been developed. It has been shown that in the presence of a catalyst water vapor induced a fast conversion of liquid PEOS to solid silica in polypropylene (PP) melt in a twin-screw microcompounder. Solid state NMR showed that the in situ conversion of PEOS proceeded to a large extent. With small amounts of PEOS this procedure yielded PP/silica composites with particle size less than 100 nm. The particle size increased with the PEOS amount blended with PP. Nevertheless, the particles were observed to be homogeneously dispersed within the polymer matrix. PP/silica composites prepared by in situ sol–gel technology showed improved thermal properties, but almost not affected mechanical properties in comparison with pure PP.     

Threading Chalcogenide Layers with Polymer Chains

Inserting polymers into a crystalline inorganic matrix to understand the structure, position, and the structure–property relationships of the resulting composites is important for designing new inorganic‐organic materials and tuning their properties. Single crystals of polymer‐chalcogenide composites were successfully prepared by trapping polyethyleneglycol within a selenidostannate matrix under surfactant‐thermal conditions. This work might provide a new strategy for preparing novel crystalline polymer‐inorganic composites through encapsulating polymer chains within inorganic matrices.