Interface crack growth for anisotropic plasticity with non-normality effects

A plasticity model with a non-normality plastic flow rule is used to analyze crack growth along an interface between a solid with plastic anisotropy and an elastic substrate. The fracture process is represented in terms of a traction-separation law specified on the crack plane. A phenomenological elastic–viscoplastic material model is applied, using an anisotropic yield criterion, and in each case analyzed the effect of non-normality is compared with results for the standard normality flow rule. Due to the mismatch of elastic properties across the interface the corresponding elastic solution has an oscillating stress singularity, and with conditions of small scale yielding this solution is applied as boundary conditions on the outer edge of the region analyzed. Crack growth resistance curves are calculated numerically, and the effect of the near-tip mode mixity on the steady-state fracture toughness is determined. It is found that the steady-state fracture toughness is quite sensitive to differences in the initial orientation of the principal axes of the anisotropy relative to the interface.     

Crack growth resistance in non-perfect plasticity: Isotropic versus kinematic hardening

The Strain Energy Density Theory is applied for analyzing energy dissipation and crack growth in the three-point bending specimen when the material behavior follows a multilinear strain-hardening stress-strain relationship. The problem is solved through the application of incremental theory of plasticity and finite element method.The rate of change of the strain energy density factor S with crack length a is verified to be governed by the relation . Results are obtained for isotropic and kinematic hardening. Moreover, the effects of loading step and specimen size are pointed out.     

Plastic spin associated with a non-normality theory of plasticity

A plasticity model using a vertex-type plastic flow rule on a smooth yield surface for an anisotropic solid has been proposed recently. This model is here completed by incorporating the effect of plastic spin. Simple shear with a large shear strain is one of the hardest tests on finite strain anisotropic plasticity models, and it is here shown which plastic spin expression is needed to avoid unrealistic oscillatory behavior of the shear stress under large shear strains. The idea of using non-normality with a smooth yield surface originates from a recent proposal of using an abrupt strain path change to determine the subsequent yield surface shape. For this method both polycrystal plasticity calculations and experiments have shown a vertex-type response on the apparently smooth yield surface.     

Crack growth resistance curves in strain-softening materials

A theoretical model has been developed for the crack growth resistance (K_R) curves in strain-softening materials with power law softening stress (σ)-crack opening displacement (δ) relationships. Both exact and approximate solution methods have been used to calculate K_R curves for a fibre cement composite in a double-cantilever-beam (DCB) geometry. There is good agreement between these two solutions. When the crack growth is normalized with respect to the saturated softening (or fibre bridging) zone there is an almost unique K_R curve which is independent of specimen geometry and initial crack length. The effects of the softening index (n) of the power law σ-δ relationship on the shapes, saturated softening zone lengths and plateau values of the K_Rcurves are also studied.     

Nonlocal gradient-dependent modeling of plasticity with anisotropic hardening

This work addresses the formulation of the thermodynamics of nonlocal plasticity using the gradient theory. The formulation is based on the nonlocality energy residual introduced by Eringen and Edelen (1972). Gradients are introduced for those variables associated with isotropic and kinematic hardening. The formulation applies to small strain gradient plasticity and makes use of the evanescent memory model for kinematic hardening. This is accomplished using the kinematic flux evolution as developed by Zbib and Aifantis (1988). Therefore, the present theory is a four nonlocal parameter-based theory that accounts for the influence of large variations in the plastic strain, accumulated plastic strain, accumulated plastic strain gradients, and the micromechanical evolution of the kinematic flux. Using the principle of virtual power and the laws of thermodynamics, thermodynamically-consistent equations are derived for the nonlocal plasticity yield criterion and associated flow rule. The presence of higher-order gradients in the plastic strain is shown to enhance a corresponding history variable which arises from the accumulation of the plastic strain gradients. Furthermore, anisotropy is introduced by plastic strain gradients in the form of kinematic hardening. Plastic strain gradients can be attributed to the net Burgers vector, while gradients in the accumulation of plastic strain are responsible for the introduction of isotropic hardening. The equilibrium between internal Cauchy stress and the microstresses conjugate to the higher-order gradients frames the yield criterion, which is obtained from the principle of virtual power. Microscopic boundary conditions, associated with plastic flow, are introduced to supplement the macroscopic boundary conditions of classical plasticity. The nonlocal formulation developed here preserves the classical assumption of local plasticity, wherein plastic flow direction is governed by the deviatoric Cauchy stress. The theory is applied to the problems of thin films on both soft and hard substrates. Numerical solutions are presented for bi-axial tension and simple shear loading of thin films on substrates.     

A plasticity model for pressure-dependent anisotropic cellular solids

The initial and subsequent yield surfaces for an anisotropic and pressure-dependent 2D stochastic cellular material, which represents solid foams, are investigated under biaxial loading using finite element analysis. Scalar measures of stress and strain, namely characteristic stress and characteristic strain, are used to describe the constitutive response of cellular material along various stress paths. The coupling between loading path and strain hardening is then investigated in characteristic stress–strain domain. The nature of the flow rule that best describes the plastic flow of cellular solid is also investigated. An incremental plasticity framework is proposed to describe the pressure-dependent plastic flow of 2D stochastic cellular solids. The proposed plasticity framework adopts the anisotropic and pressure-dependent yield function recently introduced by Alkhader and Vural [Alkhader M., Vural M., 2009a. An energy-based anisotropic yield criterion for cellular solids and validation by biaxial FE simulations. J. Mech. Phys. Solids 57(5), 871–890]. It has been shown that the proposed yield function can be simply calibrated using elastic constants and flow stresses under uniaixal loading. Comparison of stress fields predicted by continuum plasticity model to the ones obtained from FE analysis shows good agreement for the range of loading paths and strains investigated.     

Non-quadratic Kelvin modes based plasticity criteria for anisotropic materials

Novel (non-quadratic) plasticity criteria based on Kelvin modes are formulated here for anisotropic materials. As an example, such a macroscopic criterion is applied with success to the case of FCC nickel-base single crystals. Indeed, relying on the cubic symmetry of the material, the Kelvin decomposition of elasticity tensor easily allows for the definition of an objective and loading independent criterion. The criterion identification is performed from different loading cases for CMSX2 single crystal superalloy. Tension-torsion yield surfaces at room temperature and yield stress dependence on crystal orientation are modeled. The Kelvin modes based criterion is compared to experimental data, to Hill and Barlat and coworkers macroscopic criteria and to Schmid law predictions. The results show that a simple three-parameter yield function built thanks to von Mises equivalent Kelvin stresses accounts for a satisfying plasticity criterion for such alloys.Non-quadratic norm ∥·∥_a plasticity framework is addressed. Intrinsic generalizations of Hershey-Hosford criterion are proposed for cubic material symmetry.     

A simple anisotropic clay plasticity model

An anisotropic clay plasticity constitutive model is extended to include a non-associative flow rule for the successful simulation of the response under undrained loading for some normally consolidated sensitive clays, including possible softening response, without altering otherwise the simple basic structure of the formulation. The model has been developed within the framework of critical state soil mechanics (CSSM) for the triaxial space. The model's structure deviates, in general, from the particular premises of CSSM in regards to a unique critical state line in the space of void ratio and effective pressure, in order to simulate observed experimental data.     

A plasticity and anisotropic damage model for plain concrete

A plastic-damage constitutive model for plain concrete is developed in this work. Anisotropic damage with a plasticity yield criterion and a damage criterion are introduced to be able to adequately describe the plastic and damage behavior of concrete. Moreover, in order to account for different effects under tensile and compressive loadings, two damage criteria are used: one for compression and a second for tension such that the total stress is decomposed into tensile and compressive components. Stiffness recovery caused by crack opening/closing is also incorporated. The strain equivalence hypothesis is used in deriving the constitutive equations such that the strains in the effective (undamaged) and damaged configurations are set equal. This leads to a decoupled algorithm for the effective stress computation and the damage evolution. It is also shown that the proposed constitutive relations comply with the laws of thermodynamics. A detailed numerical algorithm is coded using the user subroutine UMAT and then implemented in the advanced finite element program ABAQUS. The numerical simulations are shown for uniaxial and biaxial tension and compression. The results show very good correlation with the experimental data.     

A new analytical theory for earing generated from anisotropic plasticity

Commercial canmaking processes include drawing, redrawing and several ironing operations. It is experimentally observed that during the drawing and redrawing processes earing develops, but during the ironing processes earing is reduced. It is essential to understand the earing mechanism during drawing and ironing for an advanced material modeling. A new analytical approach that relates the earing profile to r-value and yield stress directionalities is presented in this work. The analytical formula is based on the exact integration of the logarithmic strain. The derivation is for a cylindrical cup under the plane stress condition based on rigid perfect plasticity while force equilibrium is not considered. The earing profile is obtained solely from anisotropic plastic properties in simple tension. The earing mechanism is explained from the present theory with explicit formulae. It has been proved that earing is the combination of the contributions from r-value and yield stress directionalities. From a directionality (y-axis) vs. angle from the rolling (x-axis) plot, the earing profile is generated to be a scaled mirror image of the r-value directionality with respect to 90° (x = 90) and also a scaled mirror image of the yield stress directionality with respect to the reference yield stress (y = 1). Three different materials (Al-5% Mg alloy, AA 2090-T3 and AA 3104 RPDT control coil) are considered for verification purposes. This approach provides a fundamental basis for understanding the earing mechanism. In practice, the present theory is also very useful for the prediction of the earing profile of a drawn and iron cup and its related convolute cut-edge design for an earless cup.     

Plane-strain discrete dislocation plasticity incorporating anisotropic elasticity

The increasing application of plane-strain testing at the (sub-) micron length scale of materials that comprise elastically anisotropic cubic crystals has motivated the development of an anisotropic two-dimensional discrete dislocation plasticity (2D DDP) method. The method relies on the observation that plane-strain plastic deformation of cubic crystals is possible in specific orientations when described in terms of edge dislocations on three effective slip systems. The displacement and stress fields of such dislocations in an unbounded anisotropic crystal are recapitulated, and we propose modified constitutive rules for the discrete dislocation dynamics of anisotropic single crystals. Subsequently, to handle polycrystalline problems, we follow an idea of O’Day and Curtin (J. Appl. Mech. 71 (2004) 805–815) and treat each grain as a plastic domain, and adopt superposition to determine the overall response. This method allows for a computationally efficient analysis of micro-scale size effects. As an application, we study freestanding thin copper films under plane-strain tension. First, the computational framework is validated for the special case of isotropic thin films modeled by means of a standard 2D DDP method. Next, predictions of size dependent plastic behavior in anisotropic columnar-grained thin films with varying thickness/grain size are presented and compared with the isotropic results.     

On non-associative anisotropic finite plasticity fully coupled with isotropic ductile damage for metal forming

In this work, non-associative finite strain anisotropic elastoplasticity fully coupled with ductile damage is considered using a thermodynamically consistent framework. First, the kinematics of large strain based on multiplicative decomposition of the total transformation gradient using the rotating frame formulation, is recalled and different objective derivatives defined. By using different anisotropic equivalent stresses (quadratic and non-quadratic) in yield function and in plastic potential, the evolution equations for all the dissipative phenomena are deduced from the generalized normality rule applied to the plastic potential while the consistency condition is still applied to the yield function. The effect of the objective derivatives and the equivalent stresses (quadratic or non-quadratic) on the plastic flow anisotropy and the hardening evolution with damage is considered. Numerical aspects mainly related to the time integration of the fully coupled constitutive equations are discussed. Applications are made to the AISI 304 sheet metal by considering different loading paths as tensile, shear, plane tensile and bulge tests. For each loading path the effect of the rotating frame, the equivalent stress (quadratic or non-quadratic) and the normality rule (with respect to yield function or to the plastic potential) are discussed on the light of some available experimental results.     

Forming limit stresses predicted by phenomenological plasticity theories with anisotropic work-hardening behavior

Forming limit stresses of sheet metals subjected to linear and combined stress paths are analyzed using the M-K model in conjunction with two anisotropic work-hardening models: a work-hardening model which is capable of describing Bauschinger and cross-hardening effects, and a work-hardening model which cannot predict the cross-hardening effect. It is found that the forming limit stress is path-independent when the stress–strain curves for the linear and combined stress paths agree well with each other. On the other hand, the forming limit stress for the combined stress path depends on the strain path when the prestrain changes the subsequent stress–strain relation. We conclude that the stress-based forming limit criterion is efficient only for a material with a work-hardening behavior that is not affected by strain path change. The influence of the work-hardening behavior on the forming limit stress is discussed in detail.     

On the coupling of anisotropic damage and plasticity models for ductile materials

In this contribution various aspects of an anisotropic damage model coupled to plasticity are considered. The model is formulated within the thermodynamic framework and implements a strong coupling between plasticity and damage. The constitutive equations for the damaged material are written according to the principle of strain energy equivalence between the virgin material and the damaged material. The damaged material is modeled using the constitutive laws of the effective undamaged material in which the nominal stresses are replaced by the effective stresses. The model considers different interaction mechanisms between damage and plasticity defects in such a way that two-isotropic and two-kinematic hardening evolution equations are derived, one of each for the plasticity and the other for the damage. An additive decomposition of the total strain into elastic and inelastic parts is adopted in this work. The elastic part is further decomposed into two portions, one is due to the elastic distortion of the material grains and the other is due to the crack closure and void contraction. The inelastic part is also decomposed into two portions, one is due to nucleation and propagation of dislocations and the other is due to the lack of crack closure and void contraction. Uniaxial tension tests with unloadings have been used to investigate the damage growth in high strength steel. A good agreement between the experimental results and the model is obtained.     

Evaluation of advanced anisotropic models with mixed hardening for general associated and non-associated flow metal plasticity

The main objective of this paper is to develop a generalized finite element formulation of stress integration method for non-quadratic yield functions and potentials with mixed nonlinear hardening under non-associated flow rule. Different approaches to analyze the anisotropic behavior of sheet materials were compared in this paper. The first model was based on a non-associated formulation with both quadratic yield and potential functions in the form of Hill’s (1948). The anisotropy coefficients in the yield and potential functions were determined from the yield stresses and r-values in different orientations, respectively. The second model was an associated non-quadratic model (Yld2000-2d) proposed by Barlat et al. (2003). The anisotropy in this model was introduced by using two linear transformations on the stress tensor. The third model was a non-quadratic non-associated model in which the yield function was defined based on Yld91 proposed by Barlat et al. (1991) and the potential function was defined based on Yld89 proposed by Barlat and Lian (1989). Anisotropy coefficients of Yld91 and Yld89 functions were determined by yield stresses and r-values, respectively. The formulations for the three models were derived for the mixed isotropic-nonlinear kinematic hardening framework that is more suitable for cyclic loadings (though it can easily be derived for pure isotropic hardening). After developing a general non-associated mixed hardening numerical stress integration algorithm based on backward-Euler method, all models were implemented in the commercial finite element code ABAQUS as user-defined material subroutines. Different sheet metal forming simulations were performed with these anisotropic models: cup drawing processes and springback of channel draw processes with different drawbead penetrations. The earing profiles and the springback results obtained from simulations with the three different models were compared with experimental results, while the computational costs were compared. Also, in-plane cyclic tension–compression tests for the extraction of the mixed hardening parameters used in the springback simulations were performed for two sheet materials.     

Simulation of rate dependent plasticity for polymers with asymmetric effects

Polycarbonate is an amorphous polymer which exhibits a pronounced strength-differential effect between compression and tension. Also strain rate and temperature influence the mechanical response of the polycarbonate. The concept of stress mode dependent weighting functions is used in the proposed model to simulate the asymmetric effects for different loading speeds. In this concept, an additive decomposition of the flow rule is assumed into a sum of weighted stress mode related quantities. The characterization of the stress modes is obtained in the octahedral plane of the deviatoric stress space in terms of the mode angle, such that stress mode dependent scalar weighting functions can be constructed. The resulting evolution equations are updated using a backward Euler scheme and the algorithmic tangent operator is derived for the finite element equilibrium iteration. The numerical implementation of the resulting set of constitutive equations is used in a finite element program for parameter identification. The proposed model is verified by showing a good agreement with the experimental data. After that the model is used to simulate the laser transmission welding process.