不同模板剂合成具有介微结构的ZSM-5分子筛及其甲醇制丙烯性能

分别采用四丙基氢氧化铵(TPAOH),十六烷基三甲基溴化铵(CTAB)和N-十八烷基-N'-己基-四甲基-1, 6-己二铵(C_18-6-6Br₂)作为模板剂,合成了具有不同介微结构的纳米ZSM-5分子筛(NZ),介孔ZSM-5分子筛(MZ)和纳米薄层ZSM-5分子筛(NSZ).对合成的样品进行X射线衍射(XRD),扫描电子显微镜(SEM), N₂吸附-脱附和氨程序升温脱附(NH₃-TPD)表征,并与传统微孔ZSM-5分子筛(CZ)对比.结果表明,样品的介孔孔容和外表面积大小的顺序为NSZ > MZ > NZ > CZ,强/弱酸之比的顺序为CZ > MZ > NZ > NSZ.在甲醇制丙烯(MTP)反应中,催化剂的介微结构特征影响MTP反应的产物选择性及稳定性,丙烯和总低碳烯烃选择性随着介孔孔容的增加而增加, NSZ样品具有最高的丙烯选择性(47.5%)及总低碳烯烃选择性(78.4%).此外,介孔的引入能适当延长催化剂的寿命,具有适宜酸性质的NZ样品的催化寿命最长(200 h).     

一步法合成多级孔结构ZSM-5分子筛

多级孔结构ZSM-5分子筛的合成过程复杂。利用双模板剂,通过优化晶化条件(如晶化时间与晶化温度)和Si/Al物质的量比等一步水热晶化合成了具有多级孔结构的ZSM-5分子筛,并采用XRD、N₂吸附-脱附、吡啶红外吸脱附、SEM和TEM等方法对样品的晶体结构、孔道结构、表面酸性和形貌等进行了表征。结果表明,一步法合成多级孔结构ZSM-5分子筛的适宜条件是:晶化温度160-180℃,晶化时间24-96 h,反应物组成为SiO₂/Al₂O₃/Na₂O/CTAB/TPABr/H₂O=1/x/0.4/0.05/0.12/280,(x:50-240)。其中,晶化温度160℃、晶化时间48 h和以Si/Al物质的量比50的凝胶合成的样品具有有序的介孔(平均尺寸3.60 nm)结构、较高的结晶度和较强的酸性。     

Preparation and characterization of nanosized ZSM-5 zeolite using kaolin and investigation of kaolin content, crystallization time and temperature changes on the size and crystallinity of products

Nano sized ZSM-5 zeolite samples were synthesized successively from kaolin clay as alumina source having a large amount of quartz (39%) and silicic acid as silica source by hydrothermal treatment with NaOH in the presence of tetrapropylammonium hydroxide as a template. Then the effect of kaolin content, crystallization temperature and time on the size and crystallinity of the products were investigated. The prepared samples were characterized using XRD, SEM, EDS and FT-IR techniques. The results showed that the synthesized ZSM-5 zeolite samples were almost pure and their crystallization was almost complete. The average particle size, as determined by Debye-Scherrer equation, was in the range of 20-42 nm. Increasing kaolin content on crystal size was more effective than increase in crystallization temperature and time. Additional evidences for the nano sized ZSM-5 zeolite were the asymmetric stretch vibration band at 1225 cm^-1 in the FT-IR spectra and TEM images. The scanning electron micrographs of the synthesized zeolites showed that they are spherical shape crystals.     

以环己胺为模板剂的ZSM－35分子筛的合成及其催化性能

 采用环己胺为有机模板剂成功地合成出ZSM－35分子筛．反应釜的转速对ZSM－35的晶化过程有明显的影响．NH3－TPD结果显示ZSM－35的酸性分布与ZSM－5分子筛类似，但ZSM－35具有强于ZSM－5的酸性中心．酸碱浸泡试验及热分析结果表明ZSM－35具有良好的耐酸碱性和热稳定性．在连续流动的固定床反应装置上，将担载少量镍的ZSM－35分子筛催化剂用于催化裂化汽油的加氢异构化反应，结果表明，Ni／ZSM－35催化剂可降低汽油中的烯烃含量，增加异构烷烃和芳烃的含量，从而提高汽油的质量．     

晶种导向干凝胶法制备成型ZSM-5分子筛

在干凝胶法制备ZSM-5 分子筛的体系中添加晶种导向剂, 控制分子筛的生长, 制备了纳米沸石组装的无粘结剂成型多级孔ZSM-5 分子筛, 一步完成纳米分子筛的制备及组装成型, 即克服了传统纳米粒子难以过滤分离的问题, 同时组装所形成的多级孔有助于改善分子在催化剂内的扩散, 从而提高催化反应效率. 以硅胶、薄水铝石为原料, 四丙基氢氧化铵(TPAOH)和ZSM-5 晶种导向胶作为粘结剂, 通过混捏、挤条得到直径2 mm的条状前驱物, 随后通过干凝胶转换法制备成型分子筛. 所用晶种导向剂组成为0.35TPAOH:1SiO₂:20H₂O:4C₂H₅OH. 通过X射线衍射(XRD), 热重(TG)分析和傅里叶变换红外(FTIR)光谱等方法对分子筛晶化过程进行了表征, 结果表明晶种导向剂加入量对分子筛生长速度及多级孔结构均有影响. 当所加晶种导向剂中TPAOH与SiO₂的摩尔比为0.025时, 经过3 h晶化, 分子筛相对结晶度达到100%. 扫描电镜(SEM)结果表明, 合成的分子筛尺寸约为200 nm, 组装形成的多级孔分子筛的介孔体积为0.28 cm³·g^-1. 通过NH₃ 程序升温脱附(NH₃-TPD)考察了所得成型分子筛的酸性, 发现该分子筛酸性与市售的粉末H-ZSM-5分子筛类似.     

Sustainable Synthesis of Core-Shell Structured ZSM-5@Silicalite-1 Zeolite

Core-shell structured ZSM-5@Silicalite-1 zeolite could effectively hinder the deactivation of catalyst surface. Currently, organic structure directing agents(OSDAs) are necessary in the conventional route for the synthesis of this core-shell zeolite under hydrothermal conditions, which is costly and environmental-unfriendly. In this research, a synthesis of the core-shell structured ZSM-5@Silicalite-1 zeolite with a strategy of alcohol filling and zeolite seeding without any organic template or solvent is exhibited. The obtained products are well characterized by X-ray powder diffractometer(XRD), scanning electron microscopy(SEM), transmission electron microscopy(TEM), N₂ sorption isotherms, solid magic angle spinning(MAS) NMR, temperature-programmed-desorption of ammonia(NH₃-TPD), and X-ray photoelectron spectroscopy(XPS) techniques, in order to confirm the core-shell structure. More importantly, the core-shell structured ZSM-5@Silicalite-1 zeolite exhibits a long lifetime and a high p-xylene selectivity in the alkylation of toluene with methanol, compared with the conventional ZSM-5 catalyst.     

Bread-template synthesis of hierarchical mesoporous ZSM-5 zeolite with hydrothermally stable mesoporosity

A hierarchical mesoporous ZSM-5 zeolite has been synthesized by using starch-derived bread as a meso-template. The obtained mesoporous ZSM-5 was characterized with X-ray diffraction (XRD), nitrogen sorption, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and thermogravimetric (TG)/differential thermal analysis (DTA) techniques. Hydrothermal treatments revealed that the mesoporosity in hierarchical mesoporous ZSM-5 exhibited excellent hydrothermal stability. Catalytic tests showed that hierarchical mesoporous ZSM-5 was more active than conventional zeolite of ZSM-5 in catalytic cracking of 1,3,5-tri-isopropylbenzene. Hydrogen adsorption measurements showed hierarchical mesoporous ZSM-5 had a higher storage capacity than the conventional ZSM-5.     

不同形貌ZSM-5分子筛的合成及苯-乙醇烷基化反应性能

采用水热法制备了环状、薄片、类球状聚集体和小晶粒4种不同形貌和尺寸的纳米ZSM-5分子筛,用XRD、SEM、BET和NH3-TPD对所合成分子筛进行了表征,并考察分子筛形貌对苯和乙醇烷基化性能的影响。实验结果表明：在相同的硅铝比下,不同形貌的分子筛具有相似的弱酸峰强度,短b轴和中空结构的存在会降低分子筛的强酸峰强度,分子筛的强酸峰强度直接影响烷基化性能;分子筛颗粒形貌对催化烷基化性能有较大影响,四种形貌分子筛催化苯和乙醇烷基化性能优劣顺序为：薄片ZSM-5>环状ZSM-5>类球状团聚体ZSM-5>小晶粒ZSM-5。其中,具有薄片结构的H-ZSM-5分子筛在烷基化反应过程中表现出最佳的催化性能。综合对比结果表明：较低的强酸强度、较大的比表面积和孔容、较多的直形孔道占比下,分子筛的烷基化性能最佳,产物乙苯的选择性越高。     

以十六烷基三甲基溴化铵为模板剂合成MCM-41/ZSM-5复合分子筛的研究

采用阳离子表面活性剂十六烷基三甲基溴化铵(CTAB)为模板剂、以ZSM-5为晶种,在水热晶化条件下合成了同时具有微孔和介孔的MCM-41/ZSM-5复合分子筛;并考察了陈化温度、陈化时间、晶化时间及模板剂用量等条件对合成复合分子筛的影响.通过X射线衍射、扫描电镜、高分辨率透射电镜、红外光谱及N2静态吸附法等手段对合成样...     

Cu functionalized nano crystalline ZSM-5 as efficient catalyst for selective oxidation of toluene

Nano crystalline ZSM-5 (NZ) functionalized with Cu has been explored for the selective oxidation of toluene to benzoic acid for the first time, where a comparison is made with the traditional microcrystalline ZSM-5 (MZ) based catalyst having similar framework Si/Al ratios at organic solvent-less reaction conditions in presence of H₂O₂ as a green oxidant. The ZSM-5 catalysts exhibited oxidation property even in the absence of any Cu species, but with low toluene conversions and benzoic acid yields. Functionalization with Cu greatly enhanced the benzoic acid formation, especially on NZ loaded with 0.4 wt% of Cu (Cu-NZ) to produce 92 wt% of benzoic acid, by virtue of the presence of highly dispersed nano particles of CuO along with Cu⁺² ions on the high surface area, mesopore possessing NZ support, revealed from XRD, N₂ adsorption-desorption, XPS, SEM, TEM, FITR, TPR and TPD analysis.     

Promoted effect of zinc–nickel bimetallic oxides supported on HZSM-5 catalysts in aromatization of methanol

Zn/ZSM-5(NZ2) and Zn/Ni/ZSM-5(NZ3) as the catalysts for methanol to aromatics(MTA) were synthesized by a simple ultrasonic impregnation. The textural and acid properties of all catalysts were characterized using XRD, HRTEM, NH_3-TPD, Py-IR, XPS, XRF and TG techniques. The XRD and HRTEM results showed that the basic zeolite structures were not affected much with the incorporation of Zn and Ni species. However, great changes have taken place in acid properties. The Py-IR and XPS results indicated that the Zn-Lewis acid sites(ZnOH~+ species), which have stronger interaction with the zeolite framework compared with ZnO species, were generated at the expense of B acid sites with the incorporation of zinc species. Moreover, the product analysis results showed that the incorporation of zinc species promoted the primary aromatization by enhancing the dehydroaromatization and suppressing the cracking and subsequent H-transfer reaction. Furthermore, the addition of Ni species well inhibited the loss of zinc species by converting partial ZnO species to ZnOH~+ species, and thus improved the aromatization activity and catalyst stability. The catalytic performance results showed that the NZ3 possess higher conversion of methanol in a longer time and lower average rate of coke formation compared with NZ2. In addition,the NZ3 also exhibited the highest yield of BTX as the reaction proceeds.     

Anionic emulsion-directed synthesis of zeolite ZSM-5 with tunable morphology and Si/Al ratio

Zeolite ZSM-5 was synthesized for the first time in an anionic emulsion system composed of sodium dodecylbenzene sulfonate, pentanol, cyclohexane and zeolite synthesis mixture, and subsequently characterized by XRD, SEM, FTIR, TG and N₂ adsorption techniques. It is found that altering emulsion composition and adding electrolyte can effectively change the morphologies and/or Si/Al ratios of the ZSM-5 samples. Besides the commonly seen coffin morphology, ZSM-5 particles with rare elliptic cylinder, column and ellipsoid morphologies are also obtained. Depending on the weight ratios of anionic surfactant and zeolite reaction mixture, the framework Si/Al ratios of ZSM-5 samples vary slightly. Investigations on the crystallization process further show the emulsion system can induce rapid crystallization by virtue of shortening the induction time. The ways that the emulsion system affects zeolite crystallization, framework Si/Al ratio and particle morphology are tentatively discussed.     

多级孔无铝Beta分子筛的合成与表征

研究了氟介质条件下,合成参数对前驱体黏度和无铝Beta分子筛晶化过程的影响.X射线衍射结果表明,高水硅比可降低前驱体的黏度,但抑制分子筛的晶化.当合成体系中加入成核促进剂(二氧化锗)和晶化促进剂(高氯酸根或磷酸根)后,即使水硅摩尔比高达20~30,在150℃水热合成4 d,仍可获得高结晶性、微米级球形或多面体形无铝Beta分子筛.热重和能谱分析结果表明,极少量高氯酸根和磷酸根可进入分子筛孔道,并影响模板剂四乙基铵根离子的热分解过程.氮气吸附-脱附、扫描电子显微镜、透射电子显微镜和选区电子衍射分析结果表明,所得无铝Beta分子筛具有多级孔结构,介孔尺寸在3.4~3.8 nm之间,由纳米晶体或纳米棒堆积而成.     

Incorporation of CoS nanoparticles into ZSM-5 zeolite by hydrothermal and ion exchange methods

Cobalt sulfide nanoparticles were introduced into the medium-pore zeolite ZSM-5 (Zeolite Scony Mobil Five) by ion exchange in aqueous suspension and also by the addition of cobalt sulfate to the synthesis gel in hydrothermal zeolite synthesis. The latter method was systematically studied in the presence of tetraethylammonium ions as organic agents. The materials were characterized by chemical analysis, x-ray diffraction (XRD), scanning electron microscopy (SEM), Transmission electron microscopy (TEM), energy dispersion x-ray (EDX), IR, BET and diffuse reflectance spectroscopy (DRS). SEM picture and BET were used to discriminate between CoS nanoparticles in the zeolite pores and on the outer crystal surface. Their crystalline structure and morphology were studied by XRD and scanning electron microscopy. The results showed that in hydrothermal method zeolite acts as a template. CoS nanoparticles with an approximate size of 22 nm grow on the surface of zeolite. In ion exchange method, however, the majority of CoS nanoparticles are about 6 nm in diameter, located on the surface of the MFI (type materials ZSM-5) structure. Exciton absorption peaks at higher energy than the fundamental absorption edge of bulk CoS indicate quantum confinement effect in nanoparticles as a consequence of their small size. The absorption spectra show that the optical band gap for CoS nanoparticles produced by hydrothermal and ion exchange methods is 3.68 and 4.1 eV, respectively.     

多级孔ZSM-5负载的钴催化剂的费-托合成催化性能

采用水蒸气辅助转晶(SAC)法合成了粒径均一(180 nm)的纳米ZSM-5颗粒,颗粒间堆积形成大量的开放介孔,与ZSM-5的微孔共同形成多级孔结构。以该材料为载体采用满孔浸渍法制备了负载量为15%(质量分数)的钴催化剂。采用XRD、SEM、TEM、N_2物理吸附-脱附等表征技术对多级孔ZSM-5载体及其负载催化剂的形貌和结构进行了表征,并对催化剂的费-托合成催化性能进行了测试。结果表明,相比于大颗粒的ZSM-5和商业ZSM-5,多级孔ZSM-5负载的钴催化剂的费-托合成活性最高,CH_4选择性最低,C_(5-20)产物的选择性高达68.9%,这归因于多级孔ZSM-5的介孔孔道有效地促进反应过程中产物的传质扩散以及ZSM-5微孔骨架上的酸中心促进了长链烃产物的二次加氢裂解。     

Synthesis, characterization, and adsorption properties of nanocrystalline ZSM-5

Nanocrystalline ZSM-5 with a Si/Al ratio of 20 was synthesized using clear solutions and a hydrothermal synthesis procedure. The resulting ZSM-5 materials were characterized by powder X-ray diffraction, scanning electron microscopy (SEM), nitrogen adsorption isotherms, solid-state nuclear magnetic resonance, and toluene adsorption. A commercial ZSM-5 sample was similarly characterized for comparison with the synthesized materials. The particle sizes of the synthesized ZSM-5 samples were calculated using the measured external surface areas and were determined to be 15 and 60 nm. SEM images indicated that the ZSM-5 samples consist of agglomerated and possibly intergrown particles. Toluene adsorption measurements showed that the ZSM-5 sample with a particle size of 15 nm adsorbed approximately 50% more toluene than the other ZSM-5 samples, most likely due to the adsorption of toluene on the external surface. For the toluene adsorbed on the internal zeolite surface, approximately one toluene molecule was adsorbed per channel intersection for each of the ZSM-5 samples.     

ZSM-5分子筛结晶度及晶粒大小的影响因素

以硅溶胶为硅源,偏铝酸钠为铝源,用晶种法制备ZSM-5分子筛.考察了物料混合方式、陈化时间、晶化时间、晶化温度、碱度和水量等对ZSM-5分子筛相对结晶度和晶粒大小的影响.用X射线衍射仪(XRD)、扫描电子显微镜(SEM)和激光粒度分析等对所合成样品进行了表征.结果表明:在一定的高碱度条件下形成高浓度的硅铝酸盐凝胶,才能合成出晶化良好的样品,ZSM-5分子筛是按固相机理形成的;合成ZSM-5分子筛的相对结晶度和平均颗粒度均随晶化温度的升高及硅铝酸盐凝胶浓度的增加而增大,在室温陈化24 h、180℃晶化12～24 h时相对结晶度最高,平均颗粒度基本上与陈化时间无关.     

气相转移法与水热合成法合成ZSM-5/SAPO-5核壳结构复合分子筛的比较

以磷酸、拟薄水铝石和硅溶胶为原料,三乙胺为模板剂,在不同晶化温度和晶化时间的实验条件下,分别采用水热合成法和气相转移法合成了一系列ZSM-5/SAPO-5核壳结构复合分子筛,并用X射线衍射、扫描电镜、X射线能量散射谱、红外光谱和N2吸附等手段对其进行了表征.结果表明,所合成的分子筛是以ZSM-5为核,以SAPO-5为壳的双结构复合分子筛.晶化温度的提高和晶化时间的延长有利于分子筛结晶度的提高.与水热合成法相比,采用气相转移法可以减小壳层SAPO-5的颗粒尺寸,减少脱离ZSM-5表面独立生长的SAPO-5的量,改善SAPO-5在ZSM-5表面的分布.重油裂化结果表明,核壳结构复合分子筛对生成低碳烯烃的催化性能优于机械混合的样品.     

高岭土原位无溶剂法合成小粒径ZSM-5分子筛

结合原位水热法和无溶剂法的优点,在不添加有机模板剂和溶剂的基础上,以高岭土为原料通过晶种诱导绿色高效地合成出ZSM-5分子筛。运用X射线衍射、N2吸附-脱附、扫描电镜、透射电镜和NH3程序升温脱附(TPD-NH3)等技术对ZSM-5分子筛进行表征。表征结果与原位水热法合成的ZSM-5分子筛相比,原位无溶剂法合成ZSM-5分子筛的结晶度较高、晶体粒径较小、酸强度略高、孔结构相似。     

Selective conversion of methane to aromatic hydrocarbons on large crystallite zeolite catalysts with mesoporous structure

Large crystallite mesoporous MFI (ZSM-5) zeolite was synthesized by using carbon nano-powder as a secondary template. The surface properties, morphological and phase composition of the synthesized material and of the commercial ZSM-5 (Zeolyst) zeolite were studied by nitrogen porosimetry, XRD and scanning electron microscopy. The results showed that the volume of mesopores volume increases with development of a secondary mesoporosity in the structure of zeolite. The obtained zeolite supports were used to prepare molybdenum-containing catalysts for the methane aromatization by solid phase preparation technique. Based on the XPS data, molybdenum particles in these catalysts are characterized by more uniform size distribution. The formation of a secondary pore structure restrains the carbon deposit formation as well as increases the methane conversion and the yield of the aromatic compounds.