Numerical simulation of the ultrasonic waves generated by ring-shaped laser illumination patterns

The generation of ultrasound in aluminum plate subjected to ring-shaped laser beam illumination has been studied quantitatively by using the finite element method. The superposition effects of surface acoustic waves on the top surface and the bulk ultrasonic waves on the rear surface of specimen have been obtained in a single simulation. The typical displacement profiles of the bulk ultrasonic wave at various depths along the central axis of the ring are obtained for three different radii, and the effect of the ring radius on the focal depths of the compression and shear mode are determined. The numerical results confirm that the focal depth of a bulk acoustic mode is determined by the directivity patterns of the acoustic mode generated by point-like laser sources via a thermoelastic mechanism, which depends on the physical constants of elastic medium.     

非线性电磁超声对铝合金拉伸变形评价研究

非线性系数是描述材料中微纳尺度损伤的特征参量,非线性系数常通过接触式压电超声进行检测,但耦合剂引起的非线性一般是未知的,针对这一问题,提出了一种非接触式电磁超声非线性纵波检测方法。该方法基于洛伦兹力机理在试件表面产生的振动弹性波,利用不同拉伸载荷下所制备的损伤试件,分别利用压电超声、电磁超声进行非线性超声系数测量。实验结果表明:利用两种非线性超声检测的相对非线性系数与铝合金的拉伸形变呈单调关系,同时也论证了电磁超声纵波基于非线性理论对塑性变形评估的可行性。      

Physics and mechanism of ultrasonic impact

More and more experts and researchers in industry express their interest in the application of deformation effects of various peening techniques on the metal surface. This is primarily due to a relatively simple directional change in condition at the surface and in sub-surface layers of the material as a result of plastic deformation due to impulses of force caused, among other things, by converting ultrasonic oscillations of various impacting elements (indenters) at the treated surface. These effects are of a stochastic nature and their duration (or the time of impact) is generally measured in units of microseconds. To obtain relatively uniform coverage, an operator may use several treatment passes. However, a stochastic nature of single impacts makes it difficult to obtain a uniform distribution of deformations and hence surface characteristics as specified, in particular, by the engineering standards. We have developed the methods and means of implementing the ultrasonic impact and controlling its parameters. A fundamental distinction of the ultrasonic impact is that its duration is measured in the range from hundreds of microseconds to units of milliseconds, while the parameters responsible for the effects upon the surface may be adjusted according to the task. It is important to note that in the frequency range of processing ultrasound of up to 80 kHz this feature of the ultrasonic impact allows utilizing the plastic deformation region as a matched membrane to transmit ultrasonic oscillations and excite ultrasonic stress waves in the material being treated. These phenomena, in turn, initiate highly effective relaxation processes, plastic deformation and, as a result thereof, effects upon the structure and properties of the material, which are adequate to the task. This paper describes the theory and the results of the experimental investigations into the physics of the ultrasonic impact. Also, the mechanism of the ultrasonic impact implementation based on high-power ultrasonic transducers is addressed. The paper is aimed at engineers and researchers in the area of industrial application of high-power ultrasonics.     

Investigation of Ti-6Al-4V alloy acoustic softening

High power ultrasonic vibration is widely used for improving manufacturing processes such as machining and metal forming. High frequency mechanical vibration affects material properties and friction forces in contacting surfaces. Flow stress reduction under superimposed ultrasonic vibration is called as acoustic softening. The amount of this parameter should be determined for ultrasonic assisted metal forming processes. For determination of this parameter for workhorse Ti-6Al-4V alloy, experimental setup was designed and fabricated. Then tensile test under longitudinal ultrasonic vibration was performed for different ultrasonic powers. Results show that ultrasonic vibration has considerable effect on plastic behavior of the alloy and decreases flow stress. Also, increasing ultrasonic power leads to higher acoustic softening. Yield stress reduction up to 9.52%, ultimate stress reduction up to 4.55% and elongation up to 13% were obtained at 340 W ultrasonic power. After applying ultrasonic vibrations and its termination, hardness of specimens were measured in which increase up to 9% was observed.     

Superimposed ultrasonic oscillations in compression tests of aluminium

The application of ultrasonics in metal forming applications has been shown to reduce the forming load significantly in many research studies. The load reduction has been related to the stress superposition effect, rise in temperature and change in the friction condition between the specimen and die interfaces. This paper reports an investigation into the effects of superimposed ultrasonic oscillation of the die in compression tests on aluminium specimens. In particular, a finite element model is developed to simulate uniaxial compression and to model the effects of a change in the friction boundary condition when ultrasonic excitation is applied to the lower platen. The model predictions of the stress-strain relationship can be compared with test data to provide some insights into the effects of the interfacial condition. The paper shows how the analysis of the test data, combined with finite element models of ultrasonic compression test simulations, allows some initial conclusions to be drawn regarding the influence of the interfacial friction during ultrasonic compression.     

Acoustoplastic effect and the stress superimposition mechanism

The mechanism of the acoustoplastic effect is discussed which arises when an oscillatory stress of an acoustic frequency is superimposed during quasi-static deformation of a crystal. The kinetics of the acoustoplastic effect and its dependence on the amount of plastic deformation, amplitude of acoustic-frequency stresses, temperature, and strain rate are investigated in terms of the stress superimposition mechanism by a computer simulation method.     

Ultrasonic radiation in dynamic force microscopy

In dynamic force microscopy the cantilever of an atomic force microscope is vibrated at ultrasonic frequencies in the range of several 10 kHz up to several MHz while scanning a sample surface. The amplitude and phase of the cantilever vibration as well as the shift of the cantilever resonance frequencies provide information about local sample surface properties. In several operation modes of dynamic force microscopy, for example force modulation microscopy, tapping mode or atomic force acoustic microscopy, the sensor tip is in contact with the sample at least during a fraction of its vibration cycle. The periodic indentation of the tip with the sample surface generates ultrasonic waves. In this paper, the ultrasonic radiation of a vibrating cantilever into a sample and its contribution to the damping of the cantilever vibration are calculated. The theoretical results are compared to experiments.     

冲击加载下Zr51Ti5Ni10Cu25Al9金属玻璃的塑性行为

进行了10—27 GPa应力范围内Zr₅₁Ti₅Ni₁₀Cu₂₅Al₉金属玻璃的平面冲击实验以研究其高压-高应变率加载下的塑性行为.由样品自由面粒子速度剖面的分析获得了冲击加载过程的轴向应力,并通过轴向应力与静水压线的比较获得剪应力.实验结果表明,尽管存在明显的松弛效应,但Zr基金属玻璃的Hugoniot弹性极限随着冲击应力的增加而增加.然而,塑性波阵面上的剪应力则显示先硬化而后软化现象,而且软化的幅度随冲击应力的增加而增加.冲击加载下Zr基金属玻璃的上述剪应力变化特征与分子动力学模拟结果比较一致,但与压剪实验结果和一维应力冲击实验结果明显不同.     

Temperature and strain-rate dependence of surface dislocation nucleation

Dislocation nucleation is essential to the plastic deformation of small-volume crystalline solids. The free surface may act as an effective source of dislocations to initiate and sustain plastic flow, in conjunction with bulk sources. Here, we develop an atomistic modeling framework to address the probabilistic nature of surface dislocation nucleation. We show the activation volume associated with surface dislocation nucleation is characteristically in the range of 1-10b3, where b is the Burgers vector. Such small activation volume leads to sensitive temperature and strain-rate dependence of the nucleation stress, providing an upper bound to the size-strength relation in nanopillar compression experiments.     

Analytical description of ultrasonic hardening and softening

In the presented work, a modeling of ultrasonic hardening and softening has been carried out. The analytical model is constructed by the generalization of the synthetic theory of plastic deformation. A new term, ultrasonic defect intensity, is being introduced so that the phenomenon of both hardening and softening is described by the uniform system of constitutive equations.     

Experimental and numerical studies of nonlinear ultrasonic responses on plastic deformation in weld joints

The experimental measurements and numerical simulations are performed to study ultrasonic nonlinear responses from the plastic deformation in weld joints. The ultrasonic nonlinear signals are measured in the plastic deformed30Cr2Ni4 Mo V specimens, and the results show that the nonlinear parameter monotonically increases with the plastic strain, and that the variation of nonlinear parameter in the weld region is maximal compared with those in the heat-affected zone and base regions. Microscopic images relating to the microstructure evolution of the weld region are studied to reveal that the change of nonlinear parameter is mainly attributed to dislocation evolutions in the process of plastic deformation loading. Meanwhile, the finite element model is developed to investigate nonlinear behaviors of ultrasonic waves propagating in a plastic deformed material based on the nonlinear stress–strain constitutive relationship in a medium. Moreover, a pinned string model is adopted to simulate dislocation evolution during plastic damages. The simulation and experimental results show that they are in good consistency with each other, and reveal a rising acoustic nonlinearity due to the variations of dislocation length and density and the resulting stress concentration.     

A physical interpretation of softening of pressure-sensitive and anisotropic materials

Several new dynamic models are proposed to explain the mechanical behaviour of softening of pressure-sensitive and anisotropic materials at a macroscopic level. If a pressure-sensitive material is loaded by a force and a variable pressure or an anisotropic material is subjected to a load with a changeable loading direction relative to the material frame, their stress–strain relationships become more complicated. Mechanical behaviours of these stress–strain relationships have to cover the feature concerning the change of pressure or loading direction, i.e. mechanical properties of pressure-sensitive material corresponding to different pressure state or anisotropic material relating to different loading direction will play an important role in deciding their stress–strain relationships. Such shift of material properties due to the variable pressure or loading history may significantly expand the traditional concept of the stability of material deformation, and the second order of plastic work being negative may be a response of stable plastic deformation, which is commonly called softening.     

Orientation-dependent deformation mechanisms of bcc niobium nanoparticles

Nanoparticles usually exhibit pronounced anisotropic properties, and a close insight into the atomic-scale deformation mechanisms is of great interest. In present study, atomic simulations are conducted to analyse the compression of bcc nanoparticles, and orientation-dependent features are addressed. It is revealed that surface morphology under indenter predominantly governs the initial elastic response. The loading curve follows the flat punch contact model in [1 1 0] compression, while it obeys the Hertzian contact model in [1 1 1] and [0 0 1] compressions. In plastic deformation regime, full dislocation gliding is dominated in [1 1 0] compression, while deformation twinning is prominent in [1 1 1] compression, and these two mechanisms coexist in [0 0 1] compression. Such deformation mechanisms are distinct from those in bulk crystals under nanoindentation and nanopillars under compression, and the major differences are also illuminated. Our results provide an atomic perspective on the mechanical behaviours of bcc nanoparticles and are helpful for the design of nanoparticle-based components and systems.     

One-dimensional model of inhomogeneous shear in sliding

The paper briefly describes a one-dimensional dynamic model of plastic shear deformation in a material surface layer in sliding friction, giving grounds to the reduction of the problem dimension from 3D to 1D. A selection of simulation results is presented to illustrate the peculiarities of plastic deformation under the action of two competitive processes — work hardening and thermal softening due to frictional heating. Presented also are experimental data on which to base the conclusion on the possibility of surface layer flow similar to flow of a viscous fluid. To assess from the Reynolds number whether turbulization of the surface layer is feasible, simulation results are used.     

35CrMoA钢塑性损伤非线性超声响应有限元模拟

基于混合位错超声非线性模型,使用有限元法模拟了非线性超声纵波在35CrMoA钢中的传播过程,并开展了实验验证.结果表明,超声非线性系数与塑性变形具有显著的相关性.金属材料塑性变形引起的超声非线性响应主要来自于位错,文中使用的有限元模型可以较好地模拟不同塑性变形下35CrMoA钢的超声非线性响应.在塑性变形的早期阶段,超...     

A new method to predict the metadynamic recrystallization behavior in a typical nickel-based superalloy

The metadynamic recrystallization (MDRX) behaviors of a typical nickel-based superalloy are investigated by two-pass hot compression tests and four conventional stress-based conventional approaches (offset stress method, back-extrapolation stress method, peak stress method, and mean stress method). It is found that the conventional stress-based methods are not suitable to evaluate the MDRX softening fractions for the studied superalloy. Therefore, a new approach, ‘maximum stress method,’ is proposed to evaluate the MDRX softening fraction. Based on the proposed method, the effects of deformation temperature, strain rate, initial average grain size, and interpass time on MDRX behaviors are discussed in detail. Results show that MDRX softening fraction is sensitive to deformation parameters. The MDRX softening fraction rapidly increases with the increase of deformation temperature, strain rate, and interpass time. The MDRX softening fraction in the coarse-grain material is lower than that in the fine-grain material. Moreover, the observed microstructures indicate that the initial coarse grains can be effectively refined by MDRX. Based on the experimental results, the kinetics equations are established and validated to describe the MDRX behaviors of the studied superalloy.     

In-situ neutron diffraction study of phase stress evolutions in a Ni-based porous anode solid oxide fuel cells under uniaxial load

Ni/YSZ porous composite is used widely as anode for solid oxide fuel cells. In this study, neutron diffraction patterns were recorded in-situ while a bulk porous Ni–NiO–YSZ anode was loaded under uniaxial compression. Single peak refinement was used to calculate the lattice strains of each phase in the composite, and the local stress state of each phase was derived from the measured lattice strains and the corresponding diffraction elastic constants. An internal triaxial stress state was observed to develop in the bulk of the specimen under plastic deformation, specifically in the Ni phase. Meanwhile, the NiO and YSZ phases are deforming elastically even in the macroscopically plastic regime of deformation. The von Mises equivalent stress was used to quantify the phase stress evolution. A significant stress concentration induced by the presence of pores becomes manifest in all three phase components. The reduction of stress concentration factor in Ni above the yield point of the composite can be attributed to a gradual change of the grains–pores morphology during the plastic deformation.     

惯性对多孔金属材料动态力学行为的影响

 对泡沫金属材料的力学性能已经进行了十分广泛的研究,但在对泡沫金属的应变率效应和惯性效应的研究中,尚存在一些矛盾的结论。为进一步认清惯性在多孔金属动态响应中的作用,用有限元计算方法模拟了二维Voronoi蜂窝的动态压缩行为,得到了不同速度下Voronoi蜂窝的3种变形模式。通过改变基体材料的密度和冲击速度进行“数值实验”,得到了相应“试件”的由冲击面和支撑面得到的宏观平均应力应变曲线和平台应力。根据数值模拟的结果,着重分析了惯性效应的影响。研究发现,惯性并不影响蜂窝的应力应变曲线,但它导致试件中宏观变形不均匀,是平台应力提高的主要原因。     

Microstructure evolution during severe plastic deformation

Radiotracer diffusion studies of severely deformed, ultra-fine grained materials have revealed the presence of ultra-fast transport paths, which include “non-equilibrium” grain boundaries and free volume. Under some experimental conditions, percolating porosity is produced even in pure copper. Micro-cracks may form in metals, if the local maximum shear stress exceeds the shear yield stress. However, their growth and propagation is postponed till late in the deformation process owing to the ductility of metals, the hydrostatic component of the stress system and/or dynamic recovery/recrystallization. In other words, crack growth and propagation is present only when the scope for further deformation is highly restricted. Using this approach, the load required for equal channel angular pressing, the change in the slope of the Hall–Petch plot with decreasing grain size and the theoretical limit for the smallest grain size attainable in a metal in a severe plastic deformation process are predicted and validated by experimental results. Experimentally successful prevention of percolated crack formation by the superposition of a hydrostatic pressure is also accounted for using this model.     

Hardening and softening during fatigue fracture

Summary The comparison of the change of hardness and plastic deformation amplitude at a constant stress loading or stress amplitude at a constant deformation loading during the fatigue process shows some singularity of the hardening and softening effects. These effects were investigated on mean carbon and low-alloyed steel and on globular cast iron.The fatigue fractures at cycle numbers 10⁴÷10⁶ under stresses below the yield strength predominate in the softening process, which arises after an inconsiderable hardness increase extends in the region to 0·2 from the fracturing cycle number. Under the stresses above the yield strength, which in some cases for annealed and coarse-grained states are below the fatigue limit, the hardening process predominates, followed by a hardness increase in the field up to 0·25 and above the fracturing cycle number.At low cycle fatigue fractures with cycle numbers < 10⁴ depending on the cyclic plastic properties of steels the fatigue process can be followed by a continuous hardening or softening till fracture. This process is characterized by the change of the deformation amplitude and a one-sided accumulation of plastic deformations at a constant amplitude of active stresses. The one-sided accumulation of deformations commonly ends in a quasistatic failure. Under loading with a constant deformation amplitude during softening a fatigue fracture takes place as a result of damage accumulation under the alternating stresses with amplitudes decreasing with cycle number.