Electrical conductivity of poly(ethylene terephthalate)/expanded graphite nanocomposites prepared by in situ polymerization

Nanocomposites based on poly(ethylene terephthalate) (PET) and expanded graphite (EG) have been prepared by in situ polymerization. Morphology of the nanocomposites has been examined by electronic microscopy. The relationship between the preparation method, morphology, and electrical conductivity was studied. Electronic microscopy images reveal that the nanocomposites exhibit well dispersed graphene platelets. The incorporation of EG to the PET results in a sharp insulator‐to‐conductor transition with a percolation threshold (?_c) as low as 0.05 wt %. An electrical conductivity of 10^?3 S/cm was achieved for 0.4 wt % of EG. The low percolation threshold and relatively high electrical conductivity are attributed to the high aspect ratio, large surface area, and uniform dispersion of the EG sheets in PET matrix. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Thermomechanical properties and crystallization behavior of layered double hydroxide/poly(ethylene terephthalate) nanocomposites prepared by in‐situ polymerization

Thermomechanical properties and crystallization behavior of poly(ethylene terephthalate) (PET) nanocomposites containing layered double hydroxide (LDH) were investigated. To enhance the compatibility between PET matrix and LDH, dimethyl 5‐sulfoisophthalate (DMSI) anion intercalated LDH (LDH‐DMSI) was synthesized by coprecipitation method, and its structure was confirmed by Fourier transform infrared (FTIR) spectrometer and X‐ray diffraction (XRD) measurements. Then, PET nanocomposites with LDH‐DMSI content of 0, 0.5, 1.0, and 2.0 wt% were prepared by in‐situ polymerization. The dispersion morphologies were observed by transmission electron microscopy (TEM) and XRD, showing that LDH‐DMSI was exfoliated in PET matrix. Thermal and mechanical properties, such as thermal stability, tensile modulus, and tensile yield strength of nanocomposites, were enhanced by exfoliated LDH‐DMSI nanolayers. However, elongation at break was drastically decreased with LDH loading owing to the increased stiffness and microvoids. The effect of exfoliated nanolayers, which acted as a nucleating agent confirmed by differential scanning calorimeter (DSC), on the microstructural parameters during isothermal crystallization, was analyzed by synchrotron small‐angle X‐ray scattering (SAXS). It is believed that nanocomposites could be crystallized more easily owing to the increased nucleation sites, which lead to the decrease of average amorphous region size and the long period with the increase of LDH‐DMSI content. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 28–40, 2007     

Boehmite nanorod‐reinforced‐polyethylenes and ethylene/1‐octene thermoplastic elastomer nanocomposites prepared by in situ olefin polymerization and melt compounding

Nanocomposites of polyethylene (HDPE) and poly(ethylene‐co‐1‐octene) thermoplastic elastomers, both containing boehmites with variable sizes, shapes, and aspect ratios (1–20), were prepared by means of in situ olefin polymerization and melt compounding. The in situ olefin polymerization in the presence of boehmite nanorods afforded nanocomposites containing 4–8 wt % of boehmite. In an alternative process, the in situ olefin polymerization was used to produce polyolefins with high boehmite content of 50 wt % as masterbatches for polyolefin melt compounding with ethylene homo‐ and copolymers. The addition of the boehmite nanofillers improved the stiffness without sacrificing high elongation at break. The stiffness, as expressed by Young's modulus, increased with increasing boehmite aspect ratio. In case of thermoplastic elastomer nanocomposites the increase of stiffness was accompanied by a simultaneous increase of elongation at break. According to transmission electron microscopy (TEM), fine dispersion of the polar boehmite nanorods and nanoplatelets within the nonpolar hydrocarbon polymer matrix was obtained without requiring the addition of special dispersing agents or functionalized polyolefin compatibilizers. The comparison of melt compounding of polyethylene with boehmites or polyethylene/boehmite masterbatches revealed that compounding of masterbatches prepared by in situ polymerization filling afforded much finer and more uniform nanoboehmite dispersions. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2755–2765, 2008     

Methylaluminoxane‐free ethylene polymerization with in situ activated zirconocene triisobutylaluminum catalysts and silica‐supported stabilized borate cocatalysts

Heterogenization of tris(pentafluorophenyl)borane [B(C₆F₅)₃] on a silica support stabilized with chlorotriphenylmethane (CICPh₃) and N,N‐dimethylaniline (HNMe₂Ph) creates the following supported borane cocatalysts: [HNMe₂Ph]⁺[B(C₆F₅)₃‐SiO₂]^? and [CPh₃]⁺[B(C₆F₅)₃‐SiO₂]^?. These supported catalysts were reacted with Cp₂ZrCl₂ TIBA in situ to generate active metallocene species in the reactor. Triisobutylaluminum (TIBA) was a good coactivator for dichloro‐zirconocene, acting as the prealkylating agent to generate cationic zirconocene (Cp₂ZrC₄H₉⁺). The catalytic performances were determined from the kinetics of ethylene‐consumption profiles that were independent of the time dedicated to the activation of the catalysts. The scanning electron microscopy‐energy dispersive X‐ray measurements showed that B(C₆F₅)₃ dispersed uniformly on the silica support. Under our reaction conditions, the [CPh₃]⁺[B(C₆F₅)₃‐SiO₂]^? system had higher productivity and weight‐average molecular weight than the [HNMe₂Ph]⁺[B(C₆F₅)₃‐SiO₂]^? system. For the [CPh₃]⁺[B(C₆F₅)₃‐SiO₂]^? system, the productivity increased with the amount catalyst; however, the polydispersity index of polyethylene synthesized did not change. The final shape of polymer particles was a larger‐diameter version of the original support particle. The polymer particles synthesized with supported [CPh₃]⁺[B(C₆F₅)₃‐SiO₂]^? catalysts had larger diameters. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3240–3248, 2002     

Synthesis and characterization of polyethylene/clay–silica nanocomposites: A montmorillonite/silica‐hybrid‐supported catalyst and in situ polymerization

A novel approach to the preparation of polyethylene (PE) nanocomposites, with montmorillonite/silica hybrid (MT‐Si) supported catalyst, was developed. MT‐Si was prepared by depositing silica nanoparticles between galleries of the MT. A common zirconocene catalyst [bis(cyclopentadienyl)zirconium dichloride/methylaluminoxane] was fixed on the MT‐Si surface by a simple method. After ethylene polymerization, two classes of nanofillers (clay layers and silica nanoparticles) were dispersed concurrently in the PE matrix and PE/clay–silica nanocomposites were obtained. Exfoliation of the clay layers and dispersion of the silica nanoparticles were examined with transmission electron microscopy. Physical properties of the nanocomposites were characterized by tensile tests, dynamic mechanical analysis, and DSC. The nanocomposites with a low nanofiller loading (<10 wt %) exhibited good mechanical properties. The nanocomposite powder produced with the supported catalyst had a granular morphology and a high bulk density, typical of a heterogeneous catalyst system. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 941–949, 2004     

A kinetic study of metallocene‐catalyzed ethylene polymerization using different aluminoxane cocatalysts

The kinetics of ethylene polymerization using homogeneous Cp₂ZrCl₂/aluminoxane catalysts in toluene has been investigated at 70 °C with an ethylene pressure of 30 psi. Four aluminoxanes were used: methylaluminoxane, modified methylaluminoxanes with a fraction of methyl groups substituted with isobutyl (MMAO‐4) or octyl (MMAO‐12) groups, and polymethylaluminoxane (PMAO‐IP). The cocatalyst‐to‐catalyst ratio, [Al]/[Zr], varied from 1000 to 10,000. The experimental results obtained using the four cocatalysts were compared and a model was proposed to fit the rate of polymerization as a function of polymerization time and [Al]/[Zr] ratio. Molecular weight distributions with polydispersities between three and four indicate the presence of more than one active site type. We proposed a model that explained these broad molecular weight distributions using an unstable active complex that is formed in the early stages of the reaction and is transformed over time to a more stable active complex via an intermediate. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1677–1690, 2007     

Preparation and characterization of polymer/silica nanocomposites via double in situ miniemulsion polymerization

Polymer/SiO₂ nanocomposite microspheres were prepared by double in situ miniemulsion polymerization in the presence of methyl methacrylate, butyl acrylate, γ‐methacryloxy(propyl) trimethoxysilane, and tetraethoxysilane (TEOS). By taking full advantage of phase separation between the growing polymer particles and TEOS, inorganic/polymer microspheres were fabricated successfully in a one‐step process with the formation of SiO₂ particles and the polymerization of organic monomers taking place simultaneously. The morphology of nanocomposite microspheres and the microstructure, mechanical properties, thermal properties, and optical properties of the nanocomposite films were characterized and discussed. The results showed that hybrid microspheres had a raspberry‐like structure with silica nanoparticles on the shells of polymer. The silica particles of about 20 nm were highly dispersed within the nanocomposite films without aggregations. The transmittance of nanocomposite film was comparable to that of the copolymer film at around 70–80% from 400 to 800 nm. The mechanical properties and the fire‐retardant behavior of the polymer matrix were improved by the incorporation of silica nanoparticles. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3128–3134, 2010     

PMMA/MMT nanocomposites prepared by one-step in situ intercalative solution polymerization

Poly(methylmetacrylate)/montmorillonite (PMMA)/(MMT) nanocomposites were prepared by one-step in situ intercalative solution polymerization involving simultaneous modification of MMT with quaternary ammonium salts (QAS), polymerization and polymer intercalation. Polymerization proceeded at 70 °C in a mixture of ethanol and water, whereas the nanocomposite was precipitated with only water. Four QAS’s with different alkyl chain lengths, as well as a QAS with an additional acrylic group, were used to study the influence of the type of quaternary ammonium salt on intercalation. The largest extent of intercalation was achieved in nanocomposites with the QAS having one long alkyl (C16) chain. The obtained PMMA/MMT intercalated nanocomposites exhibited a higher glass transition temperature, better thermal stability, and improved solvent resistance than the pure PMMA.     

Vinyl addition polymerization of norbornene using cyclopentadienylzirconium trichloride activated by isobutyl‐modified methylaluminoxane

Norbornene polymerization using the commercially available and inexpensive catalyst system, cyclopentadienylzirconium trichloride (CpZrCl₃) and isobutyl‐modified methylaluminoxane (MMAO), were carried out over a wide range of polymerization temperatures and monomer concentrations. For the CpZrCl₃ catalyst system activated by aluminoxane with a 40 mol % methyl group and a 60 mol % isobutyl group (MMAO_40/60), the polymerization temperature and monomer concentration significantly affected the molecular weight (M_n) of the obtained polymer and the catalytic activity. With an increase in the polymerization temperature from 0 to 27 °C, the catalytic activity and M_n increased, but these values dramatically decreased with the increasing polymerization temperature from 27 to 70 °C, meaning that the most suitable temperature was 27 °C. The CpZrCl₃/MMAO_40/60 ([Al]/[Zr] = 1000) catalyst system with the [NB] of 2.76 mol L^?1 at 27 °C showed the highest activity of 145 kg mol_Zr^?1 h^?1 and molecular weight of 211,000 g mol^?1. The polymerization using the CpZrCl₃/MMAO_40/60 catalyst system proceeds through the vinyl addition mechanism to produce atactic polynorbornene, which was soluble in chloroform, toluene, and 1,2‐dichlorobenzene, but insoluble in methanol. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1185–1191, 2008     

In situ polymerization of ethylene using metallocene catalysts: Effect of clay pretreatment on the properties of highly filled polyethylene nanocomposites

Highly filled polyethylene (PE)‐based nanocomposites were obtained by insitu polymerization technique. An organically modified montmorillonite, Cloisite® 15A (C15A), was previously treated with methylaluminoxane (MAO) to form a supported cocatalyst (C15A/MAO) before being contacted with a zirconocene catalyst. The main features of C15A/MAO intermediates were studied by elemental analysis, TGA, TGA‐FTIR, WAXD, and TEM. MAO reacts with the clay, replaces most of the organic surfactant within the clay galleries and destroys the typical crystrallographic order of the nanoclay. The catalytic activity in the presence of C15A/MAO is higher than in ethylene polymerization without any inorganic filler and increases with MAO supportation time. This indicates that part of the polymer chains grows within the clay galleries, separates them, and makes it possible to tune the final morphology of the composites. The polymerization results and the influence of C15A pretreatment and polymerization conditions on thermal and morphological properties of the hybrid PE/C15A nanocomposites are presented. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 5390–5403, 2008     

Branched polyethylene prepared by in situ copolymerization of ethylene with monotitanocene and modified methylaluminoxane catalyst

Branched polyethylene was synthesized in heptane used as a polymerization medium with monotitanocene catalyst composed of η⁵‐pentamethylcyclopentadienyl tribenzyloxy titanium and modified methylaluminoxane (mMAO) that contained different amounts of residual trimethylaluminum (TMA). The residual TMA more strongly reduced Ti(IV) complexes to Ti(III) and Ti(II) ones, and Ti(IV) active species were suggested to be more effective for ethylene polymerization. Influences of the polymerization temperature and Al/Ti molar ratio on the catalytic activity and the degree of branching, branch length, and molecular weight of polyethylene were investigated. The obtained polymers were confirmed by ¹³C NMR to be higher molecular weight polyethylene containing significant amounts of isolated ethyl branches, butyl branches, or both. Branched polyethylene was prepared by the in situ copolymerization of ethylene with 1‐butene and 1‐hexene, which were formed through a proposed mechanism including metallcycloheptane and metallcyclopentane intermediates of Ti(II) species that were produced by the reaction of Ti(IV) complexes with TMA coexisting in mMAO. There was a remarkable increase in the chance of 1‐butene being produced from metallcyclopentane of Ti(II) intermediates with an increase in the polymerization temperature. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4258–4263, 2000     

A new conception on the toughness of nylon 6/silica nanocomposite prepared via in situ polymerization

A novel method, in situ polymerization, was used for the preparation of nylon 6/silica nanocomposites, and the mechanical properties of the nanocomposites were examined. The results showed that the tensile strength, elongation at break, and impact strength of silica-modified nanocomposites exhibited a tendency of up and down with the silica content increasing, while those of silica-unmodified nanocomposites decreased gradually. It also exhibited that the mechanical properties of silica-modified nanocomposites have maximum values only when 5% silica particles were filled. Based on the relationship between impact strength of the nanocomposites and the matrix ligament thickness τ, a new criterion was proposed to explain the unique mechanical properties of nylon 6/silica nanocomposites. The nylon 6/silica nanocomposites can be toughened only when the matrix ligament thickness is less than τ_c and greater than τ_a, where τ_a is the matrix ligament thickness when silica particles begin to aggregate, and τ_c is the critical matrix ligament thickness when silica particles begin to toughen the nylon 6 matrix. The matrix ligament thickness, τ, is not independent, which related with the volume fraction of the inorganic component because the diameter of inorganic particles remains constant during processing. According to the observation of Electron Scanning Microscope (SEM), the process of dispersion to aggregation of silica particles in the nylon 6 matrix with increasing of the silica content was observed, and this result strongly supported our proposal. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 789–795, 1998     

Long‐lived layered silicates‐immobilized 2,6‐bis(imino)pyridyl iron (II) catalysts for hybrid polyethylene nanocomposites by in situ polymerization: Effect of aryl ligand and silicate modification

Heterogeneous‐layered silicate‐immobilized 2,6‐bis(imino)pyridyl iron (II) dichloride/MMAO catalysts, in which the active polymerization species are intercalated within sodium‐ and organomodified‐layered silicate galleries, were prepared for producing hybrid exfoliated polyethylene (PE) nanocomposites by means of in situ polymerization. The inorganic filler was first treated with modified‐methylaluminoxane (MMAO) to produce a supported cocatalyst: MMAO reacts with silicates replacing most of the organic surfactant, thus modifying the original crystallographic clay order. MMAO anchored to the nanoclay was able to activate polymerization iron complexes initiating the polymer growth directly from the filler lamellae interlayer. The polymerization mechanism taking place in between the montmorillonite lamellae separates the layers, thus promoting deagglomeration and effective clay dispersion. Transmission electron microscopy revealed that in situ polymerization by catalytically active iron complexes intercalated within the lower organomodified clay led to fine dispersion and high exfoliation extent. The intercalated clay catalysts displayed a longer polymerization life‐time and brought about ethylene polymerization more efficiently than analogous homogeneous systems. PEs having higher molecular masses were obtained. These benefits resulted to be dependent more on the filler nature than on the ligand environment around the iron metal center and the experimental synthetic route. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 548–564, 2009     

Linear low‐density polyethylene nanocomposites by in situ polymerization using a zirconium‐nickel tandem catalyst system

A series of linear low‐density polyethylene (LLDPE) nanocomposites containing different types of nanofiller (TiO₂, MWCNT, expanded graphite, and boehmite) were prepared by in situ polymerization using a tandem catalyst system composed of {Tp^Ms}NiCl ( 1 ) and Cp₂ZrCl₂ ( 2 ), and analyzed by differential scanning calorimetry, dynamic mechanical analysis (DMA), and transmission electron microscopy (TEM). Based on these analyses, the filler content varied from 1.30 to 1.80 wt %. The melting temperatures and degree of crystallinity of the LLDPE nanocomposites were comparable to those of neat LLDPE. The presence of MWCNT as well as boehmite nucleated the LLDPE crystallization, as indicated by the increased crystallization temperature. The DMA results showed that the presence of TiO₂, EG, and CAM 9080 in the LLDPE matrix yielded nanocomposites with relatively inferior mechanical properties compared to neat LLDPE, suggesting heterogeneous distribution of these nanofillers into the polymer matrix and/or the formation of nanoparticle aggregates, which was confirmed by TEM. However, substantial improvement in the storage modulus was achieved by increasing the sonication time. The highest storage modulus was obtained using MWCNT (1.30 wt %). © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 3506–3512     

In situ intercalative polymerization of conducting polypyrrole/montmorillonite nanocomposites

Conducting polypyrrole (PPy)‐montmorillonite (MMT) clay nanocomposites have been synthesized by the in situ intercalative polymerization method. The PPy‐MMT nanocomposites are characterized by field‐emission scanning electron microscopy (FE‐SEM), transmission electron microscopy (TEM), X‐ray diffraction (XRD), ultraviolet–visible (UV–vis) spectroscopy, thermogravimetric analysis (TGA), and Fourier‐transform infrared (FTIR) spectroscopy. XRD patterns show that after polymerization by the in situ intercalative method with ammonium persulfate and 1 M HCl, an increase in the basal spacing from 1.2 to 1.9 nm was observed, signifying that PPy is synthesized between the interlayer spaces of MMT. TEM and SEM micrographs suggest that the coexistence of intercalated MMT layers with the PPy macromolecules. FTIR reveals that there might be possible interfacial interactions present between the MMT clay and PPy matrix. The study also shows that the introduction of MMT clay results in thermal stability improvement of the PPy. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2279–2285, 2008     

In situ synthesis of A3‐type star polymer/clay nanocomposites by atom transfer radical polymerization

A series of A₃‐type star poly(methylmethacrylate)/clay nanocomposites is prepared by in situ atom transfer radical polymerization (ATRP) initiated from organomodified montmorillonite containing quaternary trifunctional ATRP initiator. The first order kinetic plot shows a linear behavior, indicating the controlled character of the polymerization. The resulting nanocomposites are characterized by spectroscopic (XRD), thermal (DSC and TGA), and microscopic (TEM) analyses. The exfoliated nanocomposite has been obtained when polymerization was conducted with 1% of organic clay loading. Thermal analyses show that all nanocomposites have higher glass transition values and thermal stabilities compared to neat polymer. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 5257–5262     

Synthesis of double silylene‐bridged binuclear zirconium complexes and their use as catalysts for olefin polymerization

New double silylene‐bridged binuclear zirconium complexes [(η⁵‐RC₅H₄)ZrCl₂]₂[μ,μ‐(SiMe₂)₂(η⁵‐C₅H₃)₂] [R = H ( 1 ), Me ( 2 ), ⁿPr ( 3 ), ⁱPr ( 4 ), ⁿBu ( 5 ), allyl ( 6 ), 3‐butenyl ( 7 ), benzyl ( 8 ), PhCH₂CH₂ ( 9 ), MeOCH₂CH₂ ( 10 )] were synthesized by the reaction of (η⁵‐RC₅H₄)ZrCl₃·DME with [μ,μ‐(SiMe₂)₂(η⁵‐C₅H₃)₂]^2? ( L^2? ) in THF, and they were all well characterized by ¹H NMR, MS, IR, and EA. The binuclear structure of Complex 3 was further confirmed by X‐ray diffraction, where the two zirconium centers are located trans relative to the bridging [μ,μ‐(SiMe₂)₂(η⁵‐C₅H₃)₂] moiety. When activated with methylaluminoxane (MAO), this series of zirconium complexes are highly active catalysts for the polymerization of ethylene even under very low molar ratio of Al/Zr (Complex 7 , 5.41 × 10⁵ g‐PE/mol‐Zr·h, Al/Zr = 50) and linear polyethylenes (PEs) with broad molecular weight distribution (MWD, M_w/M_n = 7.31–27.6) was obtained. The copolymerization experiments indicate that these complexes are also very efficient in the incorporation of 1‐hexene into the growing PE chain in the presence of MAO (Complex 6 , 3.59 × 10⁶ g‐PE/mol‐Zr·h; 1‐hexene content, 3.65%). © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4901–4913, 2007     

Pendant cyclic carbonate‐polymer/Na‐smectite nanocomposites via in situ intercalative polymerization and solution intercalation

Nanocomposites of sodium smectite with polyether‐ and polystyrene‐containing pendant cyclic carbonates offer a novel approach to improving hydraulic barrier properties of Na‐smectite liners to saline leachates. The cyclic carbonate polyethers were prepared by cationic ring opening polymerization of a cyclic carbonate‐containing epoxide, whilst polystyrene polymers having pendant cyclic carbonate groups were obtained from radical photopolymerization of styrene. Na‐smectite nanocomposites of these polymers were formed via clay in situ polymerization and solution intercalation methods. X‐ray diffraction (XRD) and FT‐IR analysis confirmed that the polyether can be intercalated within the layers of smectite via in situ as well as solution intercalation of the pre‐formed polymer. The cyclic carbonate polyether nanocomposite was more resistant to leaching in 3M aqueous sodium chloride than its respective cyclic carbonate. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2421–2429     

Alkyl exchange reaction between dialkylzinc compounds and methylaluminoxane and the effect on propylene polymerization

Alkyl exchange reaction between dialkylzinc compounds and vacuum‐dried methylaluminoxane (MAO) was investigated. ¹H NMR shows a clear and direct proof of alkyl exchange reaction between ZnEt₂ and trimethylaluminum associated with MAO. Detailed analysis of polymers produced in the presence of dialkylzinc compounds gave other indirect but equally strong evidence of alkyl exchange. Therefore, care must be taken to investigate dialkylzinc‐based chain transfer reaction in combination with a precatalyst and MAO. Copyright © 2010 John Wiley & Sons, Ltd.