Substituents effect on the properties of sulfonated polyimide copolymers

A series of sulfonated polyimide (SPI) copolymers containing methyl, methoxy, or fluorine groups were synthesized to elucidate the substituents effect on their proton conducting properties as well as thermal, hydrolytic, and oxidative stability for polymer electrolyte membrane fuel cell applications. SPIs of high molecular weight (M_w > 200 kDa, M_n > 80 kDa) along with the ion exchange capacity (IEC) varying between 1.34 and 1.91 mequiv/g were obtained, which gave tough, ductile, and flexible membranes by solution casting. The thermal properties of the SPIs were dominated by the electronic structure of the sulfonated aromatic rings. The electron‐donating methyl groups lowered the thermal decomposition temperature. The hydrolytic and oxidative stability was roughly in the order of IEC (the higher IEC membranes were less stable). Fluorine groups, either as ? F or ? CF₃, had negative effect on the hydrolytic and oxidative stability. In the water uptake and proton conductivity, hydrophobic components are rather more influential than the substituents. It was found out that the SPI(5, 8, 0.7) containing bis(phenoxy)biphenylene sulfone moieties as a rigid hydrophobic component showed the best balanced properties in terms of the stability and the proton conductivity for its rather low IEC. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 4469–4478, 2008     

Synthesis and properties of polyimide ionomers containing sulfoalkoxy and fluorenyl groups

A series of sulfopropylated and sulfobutylated polyimide copolymers containing fluorenyl groups, SPI‐4, were synthesized to investigate the effect of alkyl side chains on the properties (stability, mechanical strength, water uptake, and proton conductivity) of the polymimide electrolyte membranes. SPI‐4 showed much better hydrolytic stability (in 10% MeOH aq at 100 °C) than the main chain sulfonated polyimide, SPI‐1. Tough, flexible, and ductile membranes were obtained from these copolymers. At high relative humidity all the SPI‐4 membranes showed high mechanical properties (>34 MPa of the maximum stress) and proton conductivity (>0.1 Scm^?1). These properties are comparable to or even better than those of the perfluorosulfonic acid ionomer (Nafion 112). The new polyimide ionomers have proved to be a possible candidate as polymer electrolyte membrane for PEFCs and DMFCs. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4439–4445, 2005     

Crosslinked sulfonated polyimide networks as polymer electrolyte membranes in fuel cells

Sulfonated polyimides with tertiary nitrogen in the polymer backbone were synthesized with 1,4,5,8‐naphthalenetetracarboxylic dianhydride, 4,4′‐diaminobiphenyl 2,2′‐disulfonic acid, 2‐bis[4‐(4‐aminophenoxy)phenyl]hexafluoropropane, and diaminoacrydine hemisulfate. They were crosslinked with a series of dibromo alkanes to improve the hydrolytic stability. The crosslinked sulfonated polyimide films were characterized for their thermal stability, ion‐exchange capacity (IEC), water uptake, hydrolytic stability, and proton conductivity. All the sulfonated polyimides had good thermal stability and exhibited a three‐step degradation pattern. With an increase in the alkyl chain length of the crosslinker, IEC decreased as 1.23 > 1.16 > 1.06 > 1.01, and the water uptake decreased as 7.29 > 6.70 > 6.55 > 5.63. The order of the proton conductivity of the crosslinked sulfonated polyimides at 90 °C was as follows: polyimide crosslinked with dibromo butane (0.070) > polyimide crosslinked with dibromo hexane (0.055) > polyimide crosslinked with dibromo decane (0.054). The crosslinked polyimides showed higher hydrolytic stability than the uncrosslinked polyimides. Between the crosslinked polyimides, the hydrolytic stability decreased with an increase in the alkyl chain length of the crosslinker. The crosslinked and uncrosslinked sulfonated polyimides exhibited almost the same proton conductivities. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2370–2379, 2005     

Proton‐conductive membranes based on blends of polyimides

We prepared novel proton‐conductivity membranes based on blends of sulfonated polyimides. The blend membranes were prepared from a sulfonated homopolyimide and a sulfonated copolyimide with a solvent‐casting method. The proton conductivities of the blend membranes were measured as functions of the temperature with four‐point‐probe electrochemical impedance spectroscopy. The conductivity of the membranes strongly depended on the sulfonated homopolyimide content and increased with an increase in the content. The proton conductivity of all the blended membranes indicated a higher value than that determined in Nafion at 80 °C, and this may mean that the proton transfer in the blend membranes is responsible for the ionic channels induced by the hydrophobic and hydrophilic domains. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1325–1332, 2007     

Synthesis and properties of polyimides bearing acid groups on long pendant aliphatic chains

A series of novel polyimide electrolytes having long pendant sulfo‐ or phosphoalkoxy groups were synthesized for fuel‐cell applications. Sulfodecyloxy‐, phosphodecyloxy‐, and sulfophenoxydodecyloxy‐substituted benzidine monomers were synthesized from dihydroxybenzidine. These monomers were copolymerized with naphthalene tetracarboxylic dianhydride and fluorenylidene dianiline to give the corresponding polyimides. A flexible, ductile, and self‐standing membrane was obtained via casting from the polyimide solution. Because the acid groups were on long pendant side chains and away from the main chains, the polyimide membrane showed improved oxidative and hydrolytic stability in comparison with the polyimides with sulfonic acid groups on the main chains or on the short side chains. High thermal stability (no glass‐transition temperature and a decomposition temperature > 200 °C) was also obtained. The polyimide membrane displayed high proton conductivity of 10^?1 S cm^?1 at 120 °C. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3995–4005, 2006     

Proton‐conductive polymer nanocomposite membranes prepared from telechelic fluorinated polymers containing perfluorosulfonic acid side chains

New classes of fluorinated polymer–polysilsesquioxane nanocomposites have been designed and synthesized. The synthesis method includes radical polymerization using the functional benzoyl peroxide initiator for the telechelic fluorinated polymers with perfluorosulfonic acids in the side chains and a subsequent in situ sol–gel condensation of the prepared triethoxylsilane‐terminated fluorinated polymers with oxide precursors. The telechelic polymer and nanocomposites have been carefully characterized by ¹H and ¹⁹F NMR, FTIR, TGA, and TEM. The ion‐exchange capacity (IEC), water uptake, the state of the absorbed water, and transport properties of the composite membranes have been extensively studied as a function of the content and structure of the fillers. Unlike the conventional Nafion/silica composites, the proton conductivity of the prepared membranes increases steadily with the addition of small amounts of the polysilsesquioxane fillers. In particular, the sulfopropylated polysilsesquioxane‐based nanocomposites display proton conductivities greater than Nafion. This is attributed to the presence of pendant sulfonic acids in the fillers, which increases IEC and offers continuous proton transport channels between the fillers and the polymer matrix. The methanol permeability of the prepared membranes has also been examined. Lower methanol permeability and higher electrochemical selectivity than those of Nafion have been demonstrated in the polysilsesquioxane‐based nanocomposites. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Synthesis and properties of novel sulfonated polyimides containing 1,5‐naphthylene moieties

A series of novel sulfonated polyimides (equivalent weight per sulfonic acid = 310–744 g/equiv) containing 10–70 mol % 1,5‐naphthylene moieties were synthesized as potential electrolyte materials for high‐temperature polymer electrolyte fuel cells. The polycondensation of 1,4,5,8‐naphthalene tetracarboxylic dianhydride, 4,4′‐diamino‐2,2′‐biphenyldisulfonic acid, and 1,5‐diaminonaphthalene gave the title polymer electrolytes. The polyimide electrolytes were high‐molecular‐weight (number‐average molecular weight = 36.0–350.7 × 10³ and weight‐average molecular weight = 70.4–598.5 × 10³) and formed flexible and tough films. The thermal properties (decomposition temperature > 260 °C, no glass‐transition temperature), stability to oxidation, and water absorption were analyzed and compared with those of perfluorosulfonic acid polymers. The polyimide containing 20 mol % 1,5‐naphthylene moieties showed higher proton conductivity (0.3 S cm^?1) at 120 °C and 100% relative humidity than perfluorosulfonic acid polymers. The temperature and humidity dependence of the proton conductivity was examined. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3901–3907, 2003     

Triazole Functionalized Sol-Gel Membranes,Effect of Crosslink Density and Heterocycle Content on Water Free Proton Conduction and Membrane Mechanical Properties

Freestanding, ion conducting, membranes were synthesized by incorporating triazole-containing tetracyclosiloxanes into a polyethylene glycol-tetraethyl orthosilicate (PEG-TEOS) based sol-gel matrix. These membranes show comparable or higher proton conductivities than their linear, liquid, polysiloxane analogs and fall within an order of magnitude of the target ion mobilities for use in proton exchange membrane fuel cells (PEMFC's). The absence of any unbound PEG or cyclic siloxane was confirmed by proton nuclear magnetic resonance (¹H-NMR), while the chemical structure and composition of the membranes was corroborated by Fourier transform infrared (FTIR) spectroscopy. Thermogravimetric analysis (TGA) indicated that the membranes are stable up to 180°C and differential scanning calorimetry (DSC) analysis showed complete suppression of PEG crystallization after incorporation of the triazole-functionalized cyclosiloxanes. An increase in the molecular weight of the PEG chains used to create the sol-gel matrix produced membranes with increased flexibility and higher proton conductivities at temperatures below 100 °C. Pulse field gradient echo (PFG) NMR studies showed an increase in the apparent diffusion coefficient of the sol-gel threaded cyclosiloxane motifs compared to the linear polysiloxanes, indicating a significant reduction on the coupling between mechanical strength and ion transport capability.     

Membranes from poly(aryl ether)‐based ionomers containing multiblock segments of randomly distributed nanoclusters of 18 sulfonic acid groups

Multiblock copolymers 1a (M_n = 31,500–47,400) of sulfonated poly(aryl ether)s were synthesized by polycondensation of 4,4′‐difluorobenzophenone (DFBP), bis(4‐hydroxyphenyl)sulfone (BHPS), and an hydroxy‐terminated sulfonated oligomer, which was synthesized from DFBP and 2,2′,3,3′,5,5′‐hexaphenyl‐4,4′‐dihydroxybiphenyl a . The copolymerization of trimeric monomer b with DFBP and BHPS gave a series of copolymers 1b (M_n = 26,200–45,900). The copolymers were then sulfonated with chlorosulfonic acid to give ionomers 3a with hydrophilic multiblock segments and ionomers 3b with segments containing clusters of 18 sulfonic acid groups. The proton exchange membranes cast from ionomers 3a and 3b were characterized with regard to thermal stability, water uptake, proton conductivity, and morphology. Transmission electron microscopy images of 3a‐1 and 3b‐1 revealed a phase separation similar to that of Nafion that may explain their higher proton conductivities compared with randomly sulfonated copolymers. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4762–4773, 2009     

Synthesis and properties of multiblock copoly(arylene ether)s containing superacid groups for fuel cell membranes

A series of block copoly(arylene ether)s containing pendant superacid groups were synthesized, and their properties were investigated for fuel cell applications. Two series of telechelic oligomers, iodo‐substituted oligo(arylene ether ketone)s and oligo(arylene ether sulfone)s, were synthesized. The degree of oligomerization and the end groups were controlled by changing the feed ratio of the monomers. The nucleophilic substitution polymerization of the two oligomers provided iodo‐substituted precursor block copolymers. The iodo groups were converted to perfluorosulfonic acid groups via the Ullmann coupling reaction. The high degree of perfluorosulfonation (up to 83%) was achieved by optimizing the reaction conditions. Tough and bendable membranes were prepared by solution casting. The ionomer membranes exhibited characteristic hydrophilic/hydrophobic phase separation with large hydrophilic clusters (ca. 10 nm), which were different from that of our previous random copolymers with similar molecular structure. The block copolymer structure was found to be effective in improving the proton‐conducting behavior of the superacid‐modified poly(arylene ether) ionomer membranes without increasing the ion exchange capacity (IEC). The highest proton conductivity was 0.13 S/cm at 80 °C, 90% relative humidity, for the block copolymer ionomer membrane with IEC = 1.29 mequiv/g. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Chemically modified proton‐conducting membranes based on sulfonated polyimides: Improved water stability and fuel‐cell performance

A series of branched/crosslinked sulfonated polyimide (B/C‐SPI) membranes were prepared and evaluated as proton‐conducting ionomers based on the new concept of in situ crosslinking from sulfonated polyimide (SPI) oligomers and triamine monomers. Chemical branching and crosslinking in SPI oligomers with 1,3,5‐tris(4‐aminophenoxy)benzene as a crosslinker gave the polymer membranes very good water stability and mechanical properties under an accelerated aging treatment in water at 130 °C, despite their high ion‐exchange capacity (2.2–2.6 mequiv g^?1). The resulting polymer electrolytes displayed high proton conductivities of 0.2–0.3 S cm^?1 at 120 °C in water and reasonably high conductivities of 0.02–0.03 S cm^?1 at 50% relative humidity. In a single H₂/O₂ fuel‐cell system at 90 °C, they exhibited high fuel‐cell performances comparable to those of Nafion 112. The B/C‐SPI membranes also displayed good performances in a direct methanol fuel cell with methanol concentrations as high as 50 wt % that were superior to those of Nafion 112. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3751–3762, 2006     

Copoly(arylene ether nitrile) and copoly(arylene ether sulfone) ionomers with pendant sulfobenzoyl groups for proton conducting fuel cell membranes

Three series of fully aromatic ionomers with naphthalene moieties and pendant sulfobenzoyl side chains were prepared via K₂CO₃ mediated nucleophilic aromatic substitution reactions. The first series consisted of poly(arylene ether)s prepared by polycondensations of 2,6‐difluoro‐2′‐sulfobenzophenone (DFSBP) and 2,6‐dihydroxynaphthalene or 2,7‐dihydroxynaphthalene (2,7‐DHN). In the second series, copoly(arylene ether nitrile)s with different ion‐exchange capacities (IECs) were prepared by polycondensations of DFSBP, 2,6‐difluorobenzonitrile (DFBN), and 2,7‐DHN. In the third series, bis(4‐fluorophenyl)sulfone was used instead of DFBN to prepare copoly(arylene ether sulfone)s. Thus, all the ionomers had sulfonic acid units placed in stable positions close to the electron withdrawing ketone link of the side chains. Mechanically strong proton‐exchange membranes with IECs between 1.1 and 2.3 meq g⁻¹ were cast from dimethylsulfoxide solutions. High thermal stability was indicted by high degradation temperatures between 266 and 287 °C (1 °C min⁻¹ under air) and high glass transition temperatures between 245 and 306 °C, depending on the IEC. The copolymer membranes reached proton conductivities of 0.3 S cm⁻¹ under fully humidified conditions. At IECs above ∼1.6 meq g⁻¹, the copolymer membranes reached higher proton conductivities than Nafion^® in the range between −20 and 120 °C. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Structure–property correlations of sulfonated polyimides. I. Effect of bridging groups on membrane properties

A series of six‐membered sulfonated polyimides were synthesized using 1,4,5,8‐naphthalenetetracarboxylic dianhydride, 4,4′‐diaminobiphenyl 2,2′‐disulfonic acid as the sulfonated diamine, and various nonsulfonated diamine monomers having different bridging groups. These bulky bridging groups have the capacity to increase hydrolytic stability and proton conductivity. Polyimides with bulky bridging groups showed increased solubility but exhibited lower thermal stability. The ion exchange capacity and water uptake reduced with increase in the bulkiness of the bridging group. This was attributed to the increase in the molecular weight of the repeating unit and hence effectively reduced the sulfonic acid content. In low temperatures, the conductivity was lower than Nafion®115 and, with increase in temperature, the conductivity rapidly increased and exhibited better conductivity than Nafion®115. Polyimides with bulky bridging groups 4‐amino phenyl sulfone, and 2‐bis[4‐(4‐aminophenoxy)phenyl]hexafluoropropane showed higher conductivity than other polyimides and Nafion®115 despite low ion exchange capacity. The hydrolytic stability of the polyimides with bulky bridging groups was higher than the polyimides with less bulky atoms because of the imparted flexibility. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3612–3620, 2004     

Structure–property correlations of sulfonated polyimides. II. Effect of substituent groups on membrane properties

A series of sulfonated polyimides with increasing alkyl substituents in the o‐position to diamine were synthesized from 4,4′‐methylene dianiline, 4,4′‐diamine‐3,3′‐dimethyl‐diphenylmethane, and 4,4′‐diamine‐3,5,3′,5′‐tetraethyl‐diphenylmethane using 1,4,5,8‐naphthalenetetracarboxylic dianhydride and perylenetetracarboxylic dianhydride by chemical imidization method. 4,4′‐Diaminobiphenyl 2,2′‐disulfonic acid was used as sulfonated diamine. The variation in the membrane properties with increase in substitution was analyzed. Solubility increased with substitution whereas the thermal stability decreased with increase in substitution. Ion exchange capacity and water uptake reduced with increase in substitution because of the low sulfonic acid content at a particular weight due to the increased molecular weight of the repeating unit. The conductivity of the substituted diamines was higher than the unsubstituted diamines at higher temperature regardless of low ion exchange capacity and water uptake. The increase in conductivity with increase in temperature was more rapid in polyimides than in Nafion®115. Hydrolytic stability of the polyimides with substitution is more than the unsubstituted diamines. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3621–3630, 2004     

Proton conducting composite membranes from polysulfone and heteropolyacid for fuel cell applications

The viability of using composite membranes of heteropolyacid (HPA)/polysulfone (PSF), HPA/sulfonated polysulfone (SPSF) for use in proton exchange membrane fuel cells (PEMFC) was investigated. PSF and its sulfonated polymer, SPSF was solution‐blended with phosphotungstic acid, a commercially available HPA. Fourier transform infrared (FTIR) spectroscopy of the HPA–40/SPSF composite exhibited band shifts showing a possibility of intermolecular hydrogen bonding interaction between the HPA additive and the sulfonated polymer. The composite membranes exhibited improved mechanical strength and low water uptake. The conductivity of the composite membrane, HPA–40/SPSF, consisting of 40 wt % HPA and 60 wt % SPSF [with a degree of Sulfonation (DS) of 40%] exhibited a conductivity 0.089 S/cm at room temperature that linearly increased upto 0.14 S/cm at 120 °C, whereas the widely used commercial membrane Nafion 117, exhibited a room temperature conductivity of 0.1 S/cm that increased to only 0.12 S/cm at 120 °C. In contrast, the composite of HPA–40/PSF exhibited a proton conductivity of 0.02 S/cm at room temperature that increased only to 0.07 S/cm at a temperature of 100 °C. The incorporation of HPA into SPSF not only rendered the membranes suitable for elevated temperature operation of PEMFC but also provides an inexpensive alternative compared to Nafion. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1538–1547, 2005     

Evaluation of proton conductivity of sulfonated polyimide/dihydroxy naphthalene charge‐transfer complex hybrid membranes

Sulfonated polyimide (SPI)/dihydroxynaphthalene (DHN) charge‐transfer (CT) complex hybrid films were investigated as possible alternative for polymer electrolyte membranes in polymer electrolyte fuel cells. SPI/DHN CT complex hybrid films include CT complexes, which might work as electronic conductors, and sulfonic acid units, which could work as proton conductors. Therefore, the origin of the conductivity of SPI/DHN complex hybrid films was evaluated by four‐probe impedance measurements in the through‐plane direction of the films. The obtained conductivity of the CT complex hybrid films increased with the increase of ion exchange capacity of the CT films and the decrease of CT complex concentration in the films. These results indicated that proton transfer dominantly occurred in the CT complex hybrid films. Proton conductivity of the CT complex hybrid films consisting of 2,6‐ or 1,5‐DHN showed the similar values, although the molecular geometries of the CT complex were different. The activation energy values for proton conductivity in the CT films were approximately the same as that of Nafion 212. Water uptake (WU) results were also conducted and suggest that CT complex formation could control the degree of WU of the films and prevent dissolution of SPI. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2991–2997     

Fabrication and optimization of proton conductive polybenzimidazole electrospun nanofiber membranes

Phosphoric acid (PA)–doped polybenzimidazole (PBI) proton exchange membranes have received attention because of their good mechanical properties, moderate gas permeability, and superior proton conductivity under high temperature operation. Among PBI‐based film membranes, nanofibrous membranes withstand to higher strain because of strongly oriented polymer chains while exhibiting higher specific surface area with increased number of proton‐conducting sites. In this study, PBI electrospun nanofibers were produced and doped with PA to operate as high temperature proton exchange membrane, while changes in proton conductivity and morphologies were monitored. Proton conductive PBI nanofiber membranes by using the process parameters of 15 kV and 100 μL/h at 15 wt% PBI/dimethylacetamide polymer concentration were prepared by varying PA doping time as 24, 48, 72, and 96 hours. The morphological changes associated with PA doping addressed that acid doping significantly caused swelling and 2‐fold increase in mean fiber diameter. Tensile strength of the membranes is found to be increased by doping level, whereas the strain at break (15%) decreased because of the brittle nature of H‐bond network. 72 hour doped PBI membranes demonstrated highest proton conductivity whereas the decrease on conductivity for 96‐hour doped PBI membranes, which could be attributed to the morphological changes due to H‐bond network and acid leaking, was noted. Overall, the results suggested that of 72‐hour doped PBI membranes with proton conductivity of 123 mS/cm could be a potential candidate for proton exchange membrane fuel cell.