Compatibilization effect of TiO2 nanoparticles on the phase structure of PET/PP/TiO2 nanocomposites

Polyethylene terephthalate (PET)/Polypropylene (PP)/TiO₂ nanocomposites were prepared by compounding a PP/TiO₂ nanocomposite premix with PET in absence and presence (up to 6 vol %) of maleic anhydride grafted polypropylene (PP‐g‐MA). In absence of PP‐g‐MA, the TiO₂ nanoparticles were mainly located at the PET/PP interface and to a lesser extent in the dispersed PET droplets. As the TiO₂ nanoparticles were coated by polyalcohol their surface could react with PP‐g‐MA and thus improving the compatibilization with PP. Therefore in presence of PP‐g‐MA the TiO₂ nanoparticles were preferentially located in the PP. The incorporated TiO₂ nanoparticles exerted a compatibilization effect on the PET/PP blend. Depending on the location of TiO₂ three different compatibilization mechanisms were proposed to be at work: (1) Locating at the interface, the TiO₂ nanoparticles decrease the free energy of mixing, and thus increase the thermodynamic stability of the nanocomposites; (2) The TiO₂ nanoparticles at the interface also prevent the coalescence of PET droplets; (3) Preferentially located in the PP matrix, the TiO₂ nanoparticles decreased the viscosity ratio which facilitated the droplet breakup of PET. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1616–1624, 2009     

Isothermal crystallization behavior of exfoliated‐PP/IMMT nanocomposites via in situ polymerization

Highly exfoliated isotactic‐polypropylene/alkyl‐imidazolium modified montmorillonite (PP/IMMT) nanocomposites have been prepared via in situ intercalative polymerization. TEM and XRD results indicated that the obtained composites were highly exfoliated PP/IMMT nanocomposites and the average thickness of IMMT in PP matrix was less than 10 nm, and the distance between adjacent IMMT particles was in the range of 20–200 nm. The isothermal crystallization kinetics of highly exfoliated PP/IMMT nanocomposites were investigated by using differential scanning calorimeter(DSC) and polarized optical microscope (POM). The crystallization half‐time t_1/2, crystallization peak time t_max, and the Avrami crystallization rate constant K_n showed that the nanosilicate layers accelerate the overall crystallization rate greatly due to the nucleation effect, and the crystallization rate was increased with the increase in MMT content. Meanwhile, the crystallinity of PP in nanocomposites decreased with the increase in clay content which indicated the PP chains were confined by the nanosilicate layers during the crystallization process. Although the well‐dispersed silicate layers did not have much influence on spherulites growth rate, the nucleation rate and the nuclei density increased significantly. Accordingly, the spherulite size decreased with the increase in MMT content. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2215–2225, 2009     

Incorporation of titanium dioxide particles into polymer matrix using block copolymer micelles for fabrication of high refractive and transparent organic–inorganic hybrid materials

We report a novel strategy for incorporation of titanium dioxide (TiO₂) particles into poly(methyl methacrylate) (PMMA) to exploit high refractive and transparent organic–inorganic hybrid materials. Formation of TiO₂ particles of around 20 nm was conducted within hydrophilic core of block copolymer micelles of poly(methyl methacrylate‐block‐acrylic acid) (PMMA‐b‐PAA) in toluene via sol–gel process from titanium isopropoxide and hydrochloric acid. Subsequently, incorporation of TiO₂ particles into PMMA matrix was carried out by casting toluene solution of TiO₂ precursor‐loaded copolymer micelles, prepared from PMMA₃₅₀‐b‐PAA₉₃ and the precursor of mole ratio Ti⁴⁺/carboxyl 4.0, and PMMA. Hybrid films of TiO₂/PMMA exhibited high transparency to achieve transmission over 87% at 500 nm at 30 wt % of TiO₂ content. The refractive index of resulting hybrid films at 633 nm linearly increased with TiO₂ content to attain 1.579 at 30 wt % TiO₂, which was 0.1 higher than that of PMMA. Cross‐sectional transmission electron microscope images of TiO₂/PMMA hybrid films showed existence of TiO₂ clusters less than 100 nm, which were probably formed by aggregation or agglutination of TiO₂ particles during a drying process. It was also observed that decomposition temperature of the hybrid films elevated with increasing TiO₂ content. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Flow‐induced particle orientation and rheological properties of suspensions of organoclays in thermoplastic resins

The influence of nano‐scale particles on the viscoelastic properties of polymer suspensions is investigated. We have developed a simulation technique for the particle orientation and polymer conformation tensors to study various features of the suspensions. The nano‐particles are modeled as thin rigid oblate spheroid particles and the polymers as FENE‐P type viscoelastic and Newtonian fluid. Both interparticle and polymer‐particle interactions have been taken into account in our numerical computations. The nonlinear viscoelastic properties of nanocomposites of layered silicate particles in non‐Newtonian fluids are examined at the start‐up of shear flow and are interpreted using the model to examine the effects of model parameters as well as flow conditions on particle orientation, viscosity, and first normal stress difference of the suspensions. We have studied the microstructure of polymer‐clay nanocomposites using X‐ray diffraction (XRD) scattering and transmission electron microscopy (TEM). The rheology of these nanocomposites in step‐shear is shown to be fairly well predicted by the model. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 2003–2011, 2010     

Influence of a non-polar medium (alkane and molten polypropylene) on the titanium n-butoxide hydrolysis-condensation reactions

Study of hydrolysis-condensation reactions of titanium n-butoxide precursor into an unusual medium and non-classical conditions was carried out. Kinetic data were reached in a temperature range of 130–250°C from FTIR, TGA–GC–MS and rheological techniques. These results were obtained into an alkane dispersing medium, (Squalane: 2,6,10,15,19,23-hexamethyltetracosane), and compared to the ones determined from the hydrolysis-condensation reactions of the titanium dioxide precursor carried in molten polypropylene (PP) during extrusion process. The transposition of these knowledge to the in situ synthesis of titanium dioxide in molten PP matrix by reactive extrusion lead to the formation of a fine dispersion of few nanometer diameter (~5 nm) of TiO₂ particles. Finally, the viscoelastic behaviour of the nanocomposite has been strongly altered in the terminal relaxation zone as permanent secondary plateau (solid-like behavior), attributed to some fractal arrangement of the inorganic domains was observed.     

Extruder‐made TPO nanocomposites. II. Effect of maleated poly(propylene)/organoclay ratio on morphology and thermal expansion behavior

Coefficients of linear thermal expansion (CTE) for poly(propylene)/ poly(propylene)‐grafted‐maleic anhydride/montmorillonite ethylene‐co‐octene elastomer (PP/PP‐g‐MA/MMT/EOR) blend nanocomposites were determined as a function of MMT content and various PP‐g‐MA/organoclay masterbatch ratios. The nanocomposites were prepared in a twin‐screw extruder at a fixed 30 wt % elastomer, 0–7 wt % MMT content, and various PP‐g‐MA/organoclay ratio of 0, 0.5, 1.0, and 1.5. The organoclay dispersion facilitated by the maleated PP helps to reduce the size of the dispersed phase elastomer particles in the PP matrix. The elastomer particle size decreased significantly as the PP‐g‐MA/organoclay ratio and MMT content increased; the elastomer particles viewed // to flow direction (FD) are smaller and less deformed compared to those viewed // to transverse direction (TD). The elastomer particle shape based on the view along the three orthogonal directions of the injection molded sample is similar to a prolate ellipsoid. The CTE decreased significantly in the FD and TD, whereas a slight increase is observed in the normal direction in the presence of MMT and PP‐g‐MA. The Chow model based on a two population approach showed better fit to experimental CTE when the effect of MMT and elastomer are considered individually. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B Polym. Phys. 2013 , 51, 952–965     

Selective distribution,reinforcement, and toughening roles of MWCNTs in immiscible polypropylene/ethylene‐co‐vinyl acetate blends

Polypropylene/ethylene‐co‐vinyl acetate (PP/EVA) nanocomposites with functionalized multiwalled carbon nanotubes (FMWCNTs) have been prepared. The dissolution experiment, transmission electronic microscope, and scanning electronic microscope characterizations prove that, in the nanocomposites with sea–island morphology, although some FMWCNTs are observed in both PP and EVA phases, most of FMWCNTs distribute at the interface; however, in the nanocomposites with cocontinuous morphology, FMWCNTs mainly distribute in EVA phase. Further results based on (differential scanning calorimetry) measurements show that the different dispersion states of FMWCNTs, which are resulted by the different melt blending sequences, result in the different crystallization behaviors of PP matrix. The mechanical measurements show that FMWCNTs exhibit apparent reinforcement and toughening effects for immiscible PP/EVA blends, and such effects are greatly dependent upon the blending sequences. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1882–1892, 2010     

Extruder‐made TPO nanocomposites. I. Effect of maleated polypropylene and organoclay ratio on the morphology and mechanical properties

PP/PP‐g‐MA/MMT/EOR blend nanocomposites were prepared in a twin‐screw extruder at fixed 30 wt % elastomer and 0 to 7 wt % MMT content. Elastomer particle size and shape in the presence of MMT were evaluated at various PP‐g‐MA/organoclay masterbatch ratios of 0, 0.5, 1.0, and 1.5. The organoclay dispersion facilitated by maleated polypropylene serves to reduce the size of the elastomer dispersed phase particles and facilitates toughening of these blend nanocomposites. The rheological data analysis using modified Carreau‐Yasuda model showed maximum yield stress in extruder‐made nanocomposites compared with nanocomposites of reactor‐made TPO. Increasing either MMT content or the PP‐g‐MA/organoclay ratio can drive the elastomer particle size below the critical particle size below which toughness is dramatically increased. The ductile‐brittle transition shift toward lower MMT content as the PP‐g‐MA/organoclay ratio is increased. The D‐B transition temperature also decreased with increased MMT content and masterbatch ratio. Elastomer particle sizes below ～1.0 μm did not lead to further decrease in the D‐B transition temperature. The tensile modulus, yield strength, and elongation at yield improved with increasing MMT content and masterbatch ratio while elongation at break was reduced. The modified Mori‐Tanaka model showed better fit to experimental modulus when the effect of MMT and elastomer are considered individually. Overall, extruder‐made nanocomposites showed balanced properties of PP/PP‐g‐MA/MMT/EOR blend nanocomposites compared with nanocomposites of reactor‐made TPO. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Rheological Aspects of PP-TiO2 Micro and Nanocomposites: A Preliminary Investigation

The linear rheology of PP-TiO₂ composites was investigated as a function of the filler particle size. Small amounts (ϕ = 4.5%) of micron and nano-sized TiO₂ spherical particles were added to the polymer by melt compounding. In spite of the low particle volume fractions and the weak polymer-filler interactions, relevant changes have been observed in the linear viscoelastic behaviour of the nanostructured formulations. Microstructural analyses performed through electron microscopy have shown a good degree of dispersion of micron-sized particles. Conversely, the presence of a relevant number of TiO₂ nanoparticle clusters has been detected for the nanocomposite. The structure of these aggregates seems to be strongly responsible for the rheological behaviour of these last materials in comparison with microstructured ones. Relevant similarities between the viscoelastic properties of nanocomposite and the flow feature of many soft glassy materials have been noticed, and a simple physical picture has been proposed in order to interpret the rheological response of studied nanocomposites.     

The POSS side chain epoxy nanocomposite: Synthesis and thermal properties

The IPI‐POSS‐modified epoxy resin (IPEP) was prepared from isocyanato‐propyldinethylsilyl‐isobutyl‐POSS (IPI‐POSS) and diglycidyl ether of bisphenol A epoxy resin. The steric hindrance of the IPEP bulky POSS side chain improved the curing activation energies. The POSS particles sizes were about 2–3 nm and dispersed uniformly. At lower IPEP concentration (POSS < 12 wt %), the glass transition temperatures (T_gs) of the IPEP nanocomposites increased from 118 to 170 °C. The char yield increased from 15 to 20 wt %, and the LOI values increased from 22 to 28. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 643–652, 2010     

Isothermal crystallization kinetics of polypropylene latex–based nanocomposites with organo‐modified clay

The effect of organo‐modified clay (Cloisite 93A) on the crystal structure and isothermal crystallization behavior of isotactic polypropylene (iPP) in iPP/clay nanocomposites prepared by latex technology was investigated by wide angle X‐ray diffraction, differential scanning calorimetry and polarized optical microscopy. The X‐ray diffraction results indicated that the higher clay loading promotes the formation of the β‐phase crystallites, as evidenced by the appearance of a new peak corresponding to the (300) reflection of β‐iPP. Analysis of the isothermal crystallization showed that the PP nanocomposite (1% C93A) exhibited higher crystallization rates than the neat PP. The unfilled iPP matrix and nanocomposites clearly shows double melting behavior; the shape of the melting transition progressively changes toward single melting with increasing crystallization temperature. The fold surface free energy (σ_e) of polymer chains in the nanocomposites was lower than that in the PP latex (PPL). It should be reasonable to treat C93A as a good nucleating agent for the crystallization of PPL, which plays a determinant effect on the reduction in σ_e during the isothermal crystallization of the nanocomposites. The activation energy, ΔE_a, decreased with the incorporation of clay nanoparticles into the matrix, which in turn indicates that the nucleation process is facilitated by the presence of clay. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1927–1938, 2010     

Linear viscoelastic characteristics of in situ compatiblized binary polymer blends with viscoelastic properties of components variable

By Friedel‐Crafts alkylation reaction, catalyzed by a Lewis acid of anhydrous aluminum chloride (AlCl₃), binary polymer blends of polypropylene (PP)/polystyrene (PS) with volume proportion of 80/20 were in situ compatiblized and prepared in an XSS‐30 melt mixer at 210 °C. The linear viscoelastic characteristics of the blends were investigated by checking the variations of storage modulus, loss modulus, complex modulus, and complex viscosity of the in situ compatiblized blends, which were dependent on AlCl₃ content. In addition, Han plots of the in situ compatiblized blends with different AlCl₃ content were also used to characterize the linear viscoelastic properties of the blends. The results showed that both the dynamic rheological parameters and the Han plots were obviously influenced by the rheological properties of the matrix and slightly influenced by the rheological properties of the dispersed phase. Further investigations revealed that phase geometry contributions to the dynamic rheological parameters of the blends could be ignored in comparison with the contributions of the components and the interfacial modification, which were defined and obtained according to log‐linear‐additivity rule. The linear viscoelastic characteristics of the blends were mainly controlled by the combination of the effects of interfacial modification between phases and the rheological properties of the matrix. Storage modulus is the most sensitive dynamic rheological parameter to characterize the interfacial compatiblization effects in the in situ compatiblized binary polymer blends with rheological properties of components variable. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1349–1362, 2010     

Synthesis of TiO2–SiO2/polymer core–shell microspheres with a microphase‐inversion method

A novel microphase‐inversion method was proposed for the preparation of TiO₂–SiO₂/poly(methyl methacrylate) core–shell nanocomposite particles. The inorganic–polymer nanocomposites were first synthesized via a free‐radical copolymerization in a tetrahydrofuran solution, and the poor solvent was added slowly to induce the microphase separation of the nanocomposite and result in the formation of nanoparticles. The average particle sizes of the microspheres ranged from 70 to 1000 nm, depending on the reaction conditions. Transmission electron microscopy and scanning electron microscopy indicated a core–shell morphology for the obtained microspheres. Thermogravimetric analysis and X‐ray photoelectron spectroscopy measurements confirmed that the surface of the nanocomposite microspheres was polymer‐rich, and this was consistent with the core–shell morphology. The influence of the synthetic conditions, such as the inorganic composition and the content of the crosslinking monomer, on the particle properties was studied in detail. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3911–3920, 2006     

Polypropylene/montmorillonite nanocomposites toughened with SEBS‐g‐MA: Structure–property relationship

Polypropylene (PP)/organo‐montmorillonite (Org‐MMT) nanocomposites toughened with maleated styrene‐ethylene‐butylene‐styrene (SEBS‐g‐MA) were prepared via melt compounding. The structure, mechanical properties, and dynamic mechanical properties of PP/SEBS‐g‐MA blends and their nanocomposites were investigated by X‐ray diffraction (XRD), polarizing optical microscopy (POM), tensile, and impact tests. XRD traces showed that Org‐MMT promoted the formation of β‐phase PP. The degree of crystallinity of PP/SEBS‐g‐MA blends and their nanocomposites were determined from the wide angle X‐ray diffraction via profile fitting method. POM experiments revealed that Org‐MMT particles served as nucleating sites, resulting in a decrease of the spherulite size. The essential work of fracture approach was used to evaluate the tensile fracture toughness of the nanocomposites toughened with elastomer. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3112–3126, 2005     

Studies on characterization of nano CaCO3 prepared by the in situ deposition technique and its application in PP‐nano CaCO3 composites

The elegant approach of in situ deposition technique was used for the synthesis of nano CaCO₃. the nanosize of particles was confirmed by the X‐ray diffraction (XRD) technique. Differential scanning calorimetry (DSC) was used for determination of the enthalpy. The nano CaCO₃ polypropylene (PP) composites were prepared by taking 2 and 10 wt % of different nanosizes (21–39 nm) of CaCO₃. Conversion of the α phase to β was observed in the case of 2 wt % of a 30‐nm sized amount of CaCO₃ in a PP composite. The decrement in ΔH and percent crystallinity, as well as the increment in melt temperature were recorded for 6 wt % nano CaCO₃ with a decrease in nanosize from 39 to 21 nm. The increment in tensile strength with an increase in the amount of nano CaCO₃ was observed, and the lower particle size showed greater improvement. The improvement in thermal and mechanical properties is because of the formation of a greater number of small spherulites uniformly present in the PP matrix. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 107–113, 2004     

Deformation of disentangled polypropylene crystalline grains into nanofibers

It was shown that a solid‐state deformation of polypropylene (PP) being in the form of partially disentangled powder is possible by blending with another molten polymer. During mixing of disentangled polypropylene powder with polystyrene at the temperature below melting of polypropylene crystals the shear forces deform powder grains into nanofibers. All disentangled powder particles larger than 0.7 µm underwent deformation into nanofibers having the mean thickness between 100 and 200 nm. Polypropylene nanofibers got entangled during blending and form a network within polystyrene matrix, reinforcing it. Network of entangled nanofibers can be further deformed with pronounced strain hardening and strength reaching 70 MPa at 135 °C. Blending resulted in generation of PP nanofibers and formation of PP nanofibers entangled network, thus formation of “all‐polymer nanocomposites” in one step compounding. The crucial feature for ultra‐deformation of PP grains by shearing during mixing is disentanglement of macromolecules. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1983–1994     

A facile strategy to modify TiO2 nanoparticles via surface‐initiated ATRP of styrene

A core‐shell hybrid nanocomposites, possessing a hard core of nano titanium dioxide (n‐TiO₂) and a soft shell of brushlike polystyrene (PS), were successfully prepared by surface‐initiated atom transfer radical polymerization (ATRP) at 90 °C in anisole solution using CuBr/PMDETA as the catalyst, in the presence of sacrificial initiator. FTIR, ¹H NMR, XPS, TEM, SEM, TGA, and DSC were used to determine the chemical structure, morphology, thermal properties, and the grafted PS quantities of the resulting products. TEM images of the samples provided direct evidence for the formation of a core‐shell structure. The thermal stabilities of the grafted polymers were dramatically elevated relative to that of pristine PS according to TGA results. DSC results demonstrated that the TiO₂‐PS nanocomposites exhibited higher glass transition temperature (T_g) compared with pristine PS. The molecular weights of the free polymers formed by sacrificial initiator, which were similar to that of surface‐attached polymers were measured by GPC instrument which showed that the molecular weights of PS were well controlled with a relatively narrow polydispersity index (PDI < 1.2). © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1782–1790, 2010     

Crystallization,mechanical, and fracture behaviors of spherical alumina‐filled polypropylene nanocomposites

The objectives of this paper are to study the crystallization behavior and fracture characteristics of spherical alumina (Al₂O₃) nanoparticle‐filled polypropylene (PP) composites. Nanocomposites containing 1.5–5.0 wt % of the Al₂O₃ nanoparticles (pretreated with silane coupling agent) were prepared for this investigation. Wide angle X‐ray diffraction (WAXD) results show that a small amount of β‐crystal of PP forms after adding the Al₂O₃ nanoparticles. According to differential scanning calorimetric (DSC) and optical microscopy (OM) measurements, the Al₂O₃ nanoparticles make PP spherulite size reduced and crystallization temperature of PP enhanced, by acting as effective nucleating agents. However, there are no obvious differences in the crystallinity for the virgin PP and the Al₂O₃/PP nanocomposites. Tensile test shows that both the Young's modulus and the yield strength of the Al₂O₃/PP nanocomposites increase with the particle content increasing, suggesting that the interfacial interaction between the nanoparticles and PP matrix is relatively strong. Under quasi‐static loading rate, the fracture toughness (K_IC) of the Al₂O₃/PP nanocomposites was found to be insensitive to nanoparticle content. Under impact loading rate, the Izod impact strength and the impact fracture toughness (G_c) indicate that the impact fracture toughness increases initially with the addition of 1.5 wt % of the Al₂O₃ nanofillers into the PP matrix. However, with the further addition of up to 3.0 and 5.0 wt % nanoparticles, both the Izod impact strength and impact G_c change very little. By observing the single‐edge‐double‐notch (SEDN) specimens with optical microscopy after four point bending (4PB) tests, it was found that numerous crazes and microcracks form around the subcritical crack tip, indicating that crazing and microcracking are the dominant fracture mechanisms. Scanning electron microscopy (SEM) observation confirms this result. In addition, when the strain rate of 4PB tests was increased, some wave‐like branches were formed along the fractured edge for the Al₂O₃/PP nanocomposites. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3652–3664, 2005     

Encapsulation of inorganic particles via miniemulsion polymerization. I. Dispersion of titanium dioxide particles in organic media using OLOA 370 as stabilizer

The dispersion of hydrophilic and hydrophobic titanium dioxide (TiO₂) particles in organic media (styrene and cyclohexane) was studied to evaluate the effect of dispersion quality (i.e., size and stability) on the encapsulation efficiencies of subsequent miniemulsion polymerizations. Through screening studies of various block copolymers, OLOA 370 (polybutene–succinimide pentamine) was chosen as the stabilizer for detailed dispersion studies on both types of TiO₂ particles. As a result of strong interactions between the amine end group of the OLOA 370 stabilizer and the hydroxyl groups on the surface of the hydrophilic TiO₂ particles, a good dispersion stability and small particle size (D_v = 39–45 nm) was obtained using 1.0 wt % stabilizer and 20 min of sonification. The dispersions of the hydrophobic TiO₂ particles resulted in a larger average particle size (D_v = 60 nm) and poorer stability. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4419–4430, 2000     

PET/SiO2 nanocomposites prepared by cryomilling

The mixed powders of poly(ethylene terephthalate) (PET) and SiO₂ has been subjected to cryomilling. The evolution of microstructure with time was characterized using scanning electron microscope, transmission electron microscope, field emission scanning electron microscope, and laser diffraction particle size analyzer. It was shown that, upon cryomilling for 10 h, SiO₂ nano particles were well deconglomerated into single particles (～30 nm) that get homogeneously dispersed in PET matrix. The resulted PET/SiO₂ primary particles were flake‐shaped with a size of 400 nm. These primary composite particles agglomerated to form secondary composite particles with an average size about 7.6 μm. A three‐stage model was purposed for the formation mechanism of the nanocomposite structures induced by cryomilling. Our evidences suggest that cryomilling is a capable and promising technique for the production of polymer/inorganic nanocomposites. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1161–1167, 2006