Acrylic polymer/silica hybrids prepared by emulsifier‐free emulsion polymerization and the sol–gel process

Acrylic polymer/silica hybrids were prepared by emulsifier‐free emulsion polymerization and the sol–gel process. Acrylic polymer emulsions containing triethoxysilyl groups were synthesized by emulsifier‐free batch emulsion polymerization. The acrylic polymer/silica hybrid films prepared from the acrylic polymer emulsions and tetraethoxysilane (TEOS) were transparent and solvent‐resistant. Atomic force microscopy studies of the hybrid film surface suggested that the hybrid films did not contain large (e.g., micrometer‐size) silica particles, which could be formed because of the organic–inorganic phase separation. The Si? O? Si bond formed by the cocondensation of TEOS and the triethoxysilyl groups on the acrylic polymer increased the miscibility between the acrylic polymer component and the silica component in the hybrid films, in which the nanometer‐size silica domains (particles) were dispersed homogeneously in the acrylic polymer component. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 273–280, 2006     

Preparation and characterization of film-forming raspberry-like polymer/silica nanocomposites via soap-free emulsion polymerization and the sol–gel process

Herein, we report on the synthesis of film-forming poly(styrene-co-butyl acrylate-co-acrylic acid)/SiO₂ [P(St-BA-AA)/SiO₂] nanocomposites by in situ formation of SiO₂ nanoparticles from TEOS via sol–gel process in the presence of poly(acrylic acid) (PAA)-functionalized poly(styrene-co-butyl acrylate) [P(St-BA)] particles fabricated by soap-free emulsion polymerization. The formed silica particles could be absorbed by polyacrylate chains on the surface of PAA-functionalized P(St-BA) particles; thus, raspberry-like polymer/silica nanocomposites would be obtained. Transmission electron microscopy, Fourier transform infrared spectroscopy, attenuated total reflectance infrared spectrum, ultraviolet–visible transmittance spectra, and thermogravimetric analysis were used to characterize the resulting composites. The results showed that the hybrid polymer/silica had a raspberry-like structure with silica nanoparticles anchored on the surface of polymer microspheres. The thermal, fire retardant, and mechanical properties and water resistance of the film were improved by incorporating silica nanoparticles, while the optical transmittance was seldom affected due to nanosized silica particles uniformly dispersed in the film.

Novel superhydrophobic silica/poly(siloxane‐fluoroacrylate) hybrid nanoparticles prepared via surface‐initiated ATRP and their surface properties: The effects of polymerization conditions

A series of superhydrophobic poly(methacryloxypropyltrimethoxysilane, MPTS‐b‐2,‐2,3,3,4,4,4‐heptafluorobutyl methacrylate, HFBMA)‐grafted silica hybrid nanoparticles (SiO₂/PMPTS‐b‐PHFBMA) were prepared by two‐step surface‐initiated atom transfer radical polymerization (SI‐ATRP). Under the adopted polymerization conditions in our previous work, the superhydrophobic property was found to depend on the SI‐ATRP conditions of HFBMA. As a series of work, in this present study, the effects of polymerization conditions, such as the initiator concentration, the molar ratio of monomer and initiator, and the polymerization temperature on the SI‐ATRP kinetics and the interrelation between the kinetics and the surface properties of the nanoparticles were investigated. The results showed that the SI‐ATRP of HFBMA was well controlled. The results also showed that both the surface microphase separation and roughness of the hybrid nanoparticles could be strengthened with the increase of the molecular weight of polymer‐grafted silica hybrid nanoparticles. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

The synthesis and characterization of polyorganosiloxane nanoparticles from 3-mercaptopropyltrimethoxysilane for preparation of nanocomposite films via photoinitiated thiol-ene polymerization

This article describes the synthesis of modified silica nanoparticles (SiO₂-MPTMS) via the condensation reaction carried out between silanol moieties of silica nanoparticles and the trialkoxy silyl groups of (3-mercaptopropyl) trimethoxysilane (MPTMS). Then, SiO₂-MPTMS nanoparticles in certain amounts (0.5 wt %, 1 wt %, 2.5 wt % and 5 wt %) were incorporated into thiol-ene resins consisting of bisphenol A glycerolate dimethacrylate and trimethylolpropane tris(3-mercaptopropionate) to prepare nanocomposite films via the photoinitiated thiol-ene polymerization in presence of 2,2-Dimethoxy-2-phenylacetophenone 99% as a photoinitiator. Fourier transform infrared spectroscopy, dynamic light scattering, scanning transmission electron microscopy, thermal gravimetric analyzer, and X-ray photoelectron spectrometer were employed to characterize SiO₂-MPTMS nanoparticles. It was revealed that the nanosilica surface was successfully grafted by MPTMS with the grafting ratio of 22.9%. Properties of the nanocomposite films such as decomposition temperature, thermal glass transition temperature, tensile strength, hardness, and particle distribution were investigated and the results were compared with each other and neat film. The addition of MPTMS-modified silica particles did not improve the thermal stability of the films. In scanning electron microscopy study, it was seen that 2.5 wt % of these nanoparticles used as additives were about 200 nm in size and dispersed homogeneously in the polymer matrix. The increase in tensile strength of nanocomposite films compared to the neat film was measured as 77.3% maximum.     

Synthesis of TiO2–SiO2/polymer core–shell microspheres with a microphase‐inversion method

A novel microphase‐inversion method was proposed for the preparation of TiO₂–SiO₂/poly(methyl methacrylate) core–shell nanocomposite particles. The inorganic–polymer nanocomposites were first synthesized via a free‐radical copolymerization in a tetrahydrofuran solution, and the poor solvent was added slowly to induce the microphase separation of the nanocomposite and result in the formation of nanoparticles. The average particle sizes of the microspheres ranged from 70 to 1000 nm, depending on the reaction conditions. Transmission electron microscopy and scanning electron microscopy indicated a core–shell morphology for the obtained microspheres. Thermogravimetric analysis and X‐ray photoelectron spectroscopy measurements confirmed that the surface of the nanocomposite microspheres was polymer‐rich, and this was consistent with the core–shell morphology. The influence of the synthetic conditions, such as the inorganic composition and the content of the crosslinking monomer, on the particle properties was studied in detail. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3911–3920, 2006     

Effect of initiation site location on morphology of polymer microspheres via pickering polymerization

A novel way is introduced to control polymerization routes and morphology of final polymer microspheres during the Pickering polymerization. Cetyltrimethylammonium bromide (CTAB)‐modified silica and different initiators are used simultaneously to determine the initiation location, nucleation step, and morphology of final particles. As Pickering stabilizer, the CTAB‐modified silica is characterized by dynamic light scattering. The size and distribution of the oil droplets stabilized by the silica nanoparticles is observed by optical microscopy. The resulted silica/polymer composite microspheres are characterized by scanning electron microscopy and transmission electron microscopy. The silica content is measured by thermogravimetric analysis. It is proven that both surface property of inorganic particles and type of initiators can greatly affect the polymerization routes and the morphology of the obtained polymer microspheres. Detailed formation mechanisms of several kinds of polymer particles are also proposed. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Acrylic polymer/silica organic–inorganic hybrid emulsions for coating materials: Role of the silane coupling agent

Acrylic polymer/silica organic–inorganic hybrid emulsions were synthesized by a simple method, that is, a conventional emulsion polymerization and subsequent sol–gel process, to provide water‐based coating materials. The acrylic polymer emulsions contained a silane coupling agent monomer, such as methacryloxypropyltriethoxysilane, to form highly solvent‐resistant hybrid films. On the other hand, the hybrid films from the surface‐modified polymer emulsions, in which the silane coupling agent was located only on the surface of the polymer particles and the particle core was not crosslinked, did not exhibit high solvent resistance. A honeycomblike array structure, which was derived from the polymer particles (diameter ≈ 50 nm) and the silica domain, on the hybrid film surfaces was observed by atomic force microscopy. The crosslinked core part and silane coupling agent containing the shell part of the polymer particles played important roles in attaining high solvent resistance. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4736–4742, 2006     

Ultrasonically assisted in situ emulsion polymerization: a facile approach to prepare conducting copolymer/silica nanocomposites

Ultrasonically assisted in situ emulsion polymerization was used to prepare electrically conducting copolymer poly(aniline‐co‐p‐phenylenediamine) [poly(Ani‐co‐pPD)] and silica (SiO₂) nancomposites. This approach can solve problems in the dispersion and stabilization of SiO₂ nanoparticles in the copolymer matrix. It was found that the aggregation of SiO₂ nanoparticles could be reduced under ultrasonic irradiation. Scanning transmission electron microscopy (STEM) confirmed that the resulting poly(Ani‐co‐pPD)/SiO₂ nanocomposite particles were spherical in shape, in which SiO₂ nanoparticles were well dispersed. The comonomer molecules were absorbed on the surface of SiO₂ particles and then polymerized to form core–shell nanocomposite. The incorporation of SiO₂ in the nanocomposite was supported by Fourier transform infrared spectroscopy (FT‐IR). UV‐visible spectra of the diluted colloid dispersion of nanocomposite particles were similar to those of the neat copolymer. Conductivity of nanocomposites was higher than the value obtained for the neat copolymer. Copyright © 2009 John Wiley & Sons, Ltd.     

Preparation of polymer hollow microspheres covered by polymer solid particles via two polymerization steps

A novel surface modification method for titania nanoparticles is provided via the surface‐initiated photocatalytic polymerization with the aid of acrylic acid (AA) or sodium styrene sulfonate (NaSS). The properties of modified titania nanoparticles are investigated with aqueous electrophoresis measurements, dynamic light scattering (DLS), and transmission electron microscopy (TEM). Then the modified titania is used as Pickering stabilizer for further polymerization and the morphology of the resulted polymer microspheres is characterized by TEM and field‐emission scanning electron microscopy. It is proven that the addition of AA or NaSS for the surface‐initiated polymerization can obviously affect the structure and morphology of the final polymer composite microspheres. The formation mechanism of several kinds of polymer particles is also proposed. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Chromatographic performance of molecularly imprinted polymers: Core‐shell microspheres by precipitation polymerization and grafted MIP films via iniferter‐modified silica beads

In this work, two different surface imprinting formats have been evaluated using thiabendazole (TBZ) as model template. The first format is a thin film of molecularly imprinted polymer (MIP) grafted from preformed silica particles using an immobilized iniferter‐type initiator (inif‐MIP). The second format is molecularly imprinted polymer microspheres with narrow particle size distribution and core‐shell morphology prepared by precipitation polymerization in a two‐step procedure. For the latter format, polymer microspheres (the core particles) were obtained by precipitation polymerization of divinylbenzene‐80 (DVB‐80) in acetonitrile. Thereafter, the core particles were used as seed particles in the synthesis of MIP shells by copolymerization of DVB‐80 and methacrylic acid in the presence of TBZ in a mixed solvent porogen (acetonitrile/toluene). The materials were characterized by elemental microanalysis, nitrogen sorption porosimetry and scanning (and transmission) electron microscopy. Thereafter, the imprinted materials were assessed as stationary phases in liquid chromatography. From this study it can be concluded that grafted MIP beads can be obtained in a simple and direct manner, consuming only a fraction of the reagents used typically to prepare imprinted particles from a monolithic imprinted polymer. Such materials can be used in the development of in‐line molecularly imprinted solid‐phase extraction methods. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1058–1066, 2010     

Hydrophilic nature and sorption-diffusion properties of nanocomposite hybrid polysulfone films

Hybrid nanocomposite films containing silica (??11.4 wt.%) or titania (??18.8 wt.%) in the polymer matrix were prepared by the sol-gel method using the hydrolytic polycondensation of tetraethoxysilane and tetrabutoxysilane in a THF solution of aromatic polymer, polysulfone (PSF). The influence of the oxide nature and the film composition on the structure, the interaction of the polymer with oxides, hydrophilicity, and sorption-diffusion properties of the hybrid films were studied by FTIR spectroscopy, atomic force microscopy, dynamic light scattering, and a complex of other physicochemical methods. The absence of chemical or intermolecular hydrogen bonds between the polymer and oxide particles in the PSF films was shown. The average size of the oxides (SiO₂, ??20 nm; TiO₂, ??90 nm) in the films and roughness of their surface (??0.2?C0.8 nm) were determined. The introduction of oxides into the polymer matrix increases the hydrophilic properties and the ability of the PSF films to swell in water; the diffusion coefficients of water and permeability of water vapor in the PSF films also increase. Titania also induces a more considerable change in the structure of the polymer matrix and more strongly affects the sorption-diffusion properties of the hybrid films in aqueous solutions of THF. All prepared nanocomposite films PSF/SiO₂ and PSF/TiO₂ are capable of extracting an organic component from aqueous solutions and can be used as sorbents and membrane films for the removal of organic substances from the aqueous medium.     

Surface-Initiated RAFT Polymerization of 2,3-Dimethyl-1,3-butadiene on Silica Nanoparticles for Matrix-free Methyl Rubber Nanocomposites

Reversible addition-fragmentation chain transfer (RAFT) polymerization of 2,3-dimethyl-1,3-butadiene (DMB) in solution and on the surface of silica nanoparticles was investigated and PDMB-grafted silica nanoparticles (PDMB-g-SiO₂ NPs) with different chain densities and molecular weights were prepared. The kinetic studies of DMB polymerization mediated by silica anchored RAFT agents at different graft densities were investigated and compared to the polymerization mediated by the corresponding free RAFT agent. The PDMB-g-SiO₂ NPs were cured to prepare rubbery films and obtain matrix-free nanocomposites, which exhibited a good dispersion of silica nanoparticles and improved mechanical properties compared to the unfilled crosslinked rubber. © 2020 Wiley Periodicals, Inc. J. Polym. Sci. 2020 , 58, 417–427     

Tailored composite polymer–metal nanoparticles by miniemulsion polymerization and thiol‐ene functionalization

A simple and modular synthetic approach, based on miniemulsion polymerization, has been developed for the fabrication of composite polymer–metal nanoparticle materials. The procedure produces well‐defined composite structures consisting of gold, silver, or MnFe₂O₄ nanoparticles (～10 nm in diameter) encapsulated within larger spherical nanoparticles of poly(divinylbenzene) (～100 nm in diameter). This methodology readily permits the incorporation of multiple metal domains into a single polymeric particle, while still preserving the useful optical and magnetic properties of the metal nanoparticles. The morphology of the composite particles is retained upon increasing the inorganic content and also upon redispersion in organic solvents. Finally, the ability to tailor the surface chemistry of the composite nanoparticles and incorporate steric stabilizing groups using simple thiol‐ene chemistry is demonstrated. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1594–1606, 2010     

Synthesis,structure, and morphology of polymer–silica hybrid nanocomposites based on hydroxyethyl methacrylate

Two types of polymer–silica nanocomposites have been prepared by undergoing free radical polymerization of 2-hydroxyethyl methacrylate (HEMA) either in the presence of HEMA-functionalized SiO₂ nanoparticles (Type 1) or during the simultaneous in situ growing of the silica phase through the acid-catalyzed sol–gel polymerization of tetraethoxysilane (TEOS) (Type 2). Relationships between synthesis conditions, chemical structure, and resulting morphology have been studied. Type 1 systems exhibit a classical particle-matrix morphology, but where particles tend to form aggregates. Type 2 systems possess a finer morphology characterized by a very open mass-fractal silicate structure, which is believed to be bicontinuous with the organic phase at a molecular level. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 3172–3187, 1999     

Anionic surfactant for silica-coated polystyrene composite microspheres prepared with miniemulsion polymerization

Raspberry-like composite microspheres with polystyrene (PS) cores and silica shell were prepared through miniemulsion polymerization by using the anionic sodium dodecyl sulfate (SDS) as a surfactant and 1-vinylimidazole (1-VID) as an auxiliary monomer. The strong acid–base interaction between acidic hydroxyl groups of silica surfaces and basic amino groups of 1-VID promote the formation of long-term stable PS/SiO₂ nanocomposite microspheres. Transmission electron microscopy TEM studies indicated that the acid–base interaction between silica nanoparticles and auxiliary monomer was strong enough for the formation of colloidally stable composite microspheres, which have raspberry-like morphology. Influences of several synthetic parameters, such as initial silica amount, the amount of auxiliary monomer 1-VID, and SDS concentration on the polymerization stability, diameters, and morphology of the composite microspheres were studied. A tentative mechanism of the formation of nanocomposite particles was proposed.     

Well‐defined polyisoprene‐grafted silica nanoparticles via the RAFT process

The preparation of well‐defined polyisoprene‐grafted silica nanoparticles (PIP‐g‐SiO₂ NPs) was investigated. Surface initiated reversible addition fragmentation chain transfer (SI‐RAFT) polymerization was used to polymerize isoprene from the surface of 15 nm silica NPs. A high temperature stable trithiocarbonate RAFT agent was anchored onto the surface of particles with controllable graft densities. The polymerization of isoprene mediated by silica anchored RAFT with different densities were investigated and compared to the polymerization mediated by free RAFT agents. The effects of different temperatures, initiators, and monomer feed ratios on the kinetics of the SI‐RAFT polymerization were also investigated. Using this technique, block copolymers of polyisoprene and polystyrene on the surface of silica particles were also prepared. The well‐defined synthesized PIP‐g‐SiO₂ NPs were then mixed with a polyisoprene matrix which showed a good level of dispersion throughout the matrix. These tunable grafted particles have potential applications in the field of rubber nanocomposites. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 1493–1501     

Synthesis of SiO2/poly(styrene‐co‐butyl acrylate) nanocomposite microspheres via miniemulsion polymerization

A series of SiO₂/poly(styrene‐co‐butyl acrylate) nanocomposite microspheres with various morphologies (e.g., multicore–shell, normal core–shell, and raspberry‐like) were synthesized via miniemulsion polymerization. The results showed that the morphology of the composite latex particles was strongly influenced by the presence or absence of the soft monomer (butyl acrylate), the particle sizes of the silica, and the emulsifier concentrations. The incorporation of the soft monomer helped in forming the multicore–shell structure. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3202–3209, 2006     

Anchoring of polyacrylate onto silica and formation of polyacrylate/silica nanocomposite particles via in situ emulsion polymerization

Polyacrylate/silica nanocomposite latex particles were prepared by in situ emulsion polymerization of acrylate monomers initiated by 2,2′-azobis(2-amidinopropane)dihydrochloride (AIBA) adsorbed by silica nanoparticles. The anchoring of polyacrylate (ACR) onto silica nanoparticles was achieved through the physical absorption and chemical grafting reaction. The elution and HF etching experiments showed that most silica nanoparticles were encapsulated by ACR to form the raspberry-like ACR/silica nanocomposite latex particles. The silica nanoparticles with a greater grafting degree of ACR tended to locate in the bulk of the polymer, and the silica particle with a lower grafting degree would not be combined with polymer latex particles and always remained in water phase. The formation of the final ACR/silica nanocomposite latex particles included the anchoring of ACR onto silica primary particles, aggregation of silica primary particles to form the silica-containing latex particles, and the growth of latex particles.     

Magnetic poly(N‐isopropylacrylamide) microspheres by dispersion and inverse emulsion polymerization

The aim of this study was to develop novel thermally responsive polymer microspheres with magnetic properties. Dispersion and inverse emulsion copolymerization of N‐isopropylacrylamide (NIPAAm) and N,N′‐methylenebisacrylamide (MBAAm) was investigated in the presence of γ‐Fe₂O₃ nanoparticles. The resulting microspheres were characterized in terms of morphology, size, polydispersity, iron content, and temperature‐dependent swelling using optical microscopy, transmission electron microscopy, scanning electron microscopy, QELS, and AAS. The effects of several variables, such as the concentration of γ‐Fe₂O₃, MBAAm crosslinking agent, Span 80 surfactant, 2,2′‐azobis(2‐methyloctanenitrile) (AMON) initiator, and polymerization temperature on the properties of the microspheres were studied. Swelling and thermoresponsive behavior of the microspheres containing γ‐Fe₂O₃ nanoparticles were also investigated. The microspheres contained about 8 wt % of iron. The presence of magnetic nanoparticles and their concentration changes did not have any significant effect on the temperature sensitivity of the composites. The particles gradually shrink into an increasingly collapsed state when the temperature is raised to 40 °C since the increase in temperature weakens the hydration and PNIPAAm chains gradually become more hydrophobic, which leads to the collapse of the particles. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5884–5898, 2007     

A facile route to hollow superparamagnetic magnetite/polystyrene nanocomposite microspheres via inverse miniemulsion polymerization

In this article, we report a facile route to the preparation of hollow superparamagnetic magnetite/polystyrene nanocomposite microspheres via inverse miniemulsion polymerization at room temperature and under ambient pressure. Water droplets act as a soft template for the formation of hollow structure. Meanwhile, the existence of amphipathic magnetite nanoparticles (MPs) which can assemble at the interface of W/O is favorable to the interfacial polymerization of styrene, ensuring the formation of hollow nanocomposite microspheres. The final products were thoroughly characterized by X‐ray powder diffraction (XRD), fourier transform infrared spectroscopy (FTIR), transmission electron microscopy (TEM), field‐emission scanning electron microscopy (FESEM), thermogravimetric analysis (TGA), and X‐ray photoelectron spectroscopy (XPS), which showed the formation of hollow magnetite/polystyrene nanocomposite microspheres. Magnetic hysteresis loop measurements revealed that both MPs and hollow nanocomposite microspheres displayed superparamagnetism. The effects of the content of H₂O, sorbitan monooleate (Span 80) and styrene and the dose rate on the morphology of nanocomposite microspheres were studied. Furthermore, the mechanism of the formation of the hollow magnetic microspheres was also discussed. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3900–3910, 2008