Strength and toughness of carbon fibers reinforced rigid polyurethane composites by adsorbing tannic acid and refining Ni grains on carbon fibers surface

In this article, short carbon fibers (CFs) reinforced rigid polyurethane (RPU) composites were prepared with the aim of improving both strength and toughness. A tannic acid (TA)‐nickel (Ni) composite coating was spontaneously co‐deposited onto CFs surface by a one‐step electrodeposition method to strengthen the interface bonding of the composites. The satisfactory mechanical properties of the composites were mainly attributed to the superior interfacial adhesion. On the one hand, TA could play a role in refining Ni grain during electrodeposition. On the other hand, the hydroxyl groups attached to composite coating, which were introduced by TA, could react with the RPU matrix to form chemical bonds. When the composites were under stress, the chemical bonds could effectively transfer the stress from matrix to the interface, while the refined Ni crystals could greatly increase the stress transfer path, and thus improve the strength and toughness of the material. Compared with pure RPU, the tensile strength, bending strength,interlaminar shear strength, and impact strength of TA‐Ni‐coated CFs/RPU composites were improved by 14.8%, 83.1%, 28.7%, and 121.4%, respectively.     

Study on structure and performance of surface‐metallized carbon fibers reinforced rigid polyurethane composites

The simultaneous promotion in mechanical and electrical properties of rigid polyurethane (RPU) is an important task for expanding potential application. In this work, carbon fibers (CFs) reinforced RPU composites were prepared with the goal of improving mechanical and electrical properties. Metallized CFs meet our performance requirements and can be easily achieved via electrodeposition. However, the weak bonding strength in fiber‐metal‐RPU interface restricts their application. Inspired by the reducibility and wonderful adhesion of dopamine (DA), we proposed a new and efficient electrochemical method to fabricate metallized CFs, where DA polymerization was simultaneously integrated coupled with the reduction of metal ions (Ni²⁺). The characterization results helped us to gain insight about the reaction mechanism, which was never reported as far as we know. Compared with pure RPU, the tensile, interlaminar shear and impact strength of polydopamine (PDA)‐nickel (Ni) modified CFs/RPU composites were improved by 11.2%, 21.0%, and 78.0%, respectively, which attributed to the strong interfacial adhesion, including mechanical interlocking and chemical crosslinking between treated CFs and RPU. In addition, the PDA‐Ni surface treatment method also affected the dispersion of short CFs in the RPU, which increased the possibility of conductor contact and reduced insulator between fibers networks, resulting in higher electrical conductivity.     

Interfacial studies on the ozone and air‐oxidation‐modified carbon fiber reinforced PEEK composites

In this work, ozone modification method and air‐oxidationwere used for the surface treatment of polyacrylonitrile(PAN)‐based carbon fiber. The surface characteristics of carbon fibers were characterized by XPS. The interfacial properties of carbon fiber‐reinforced (polyetheretherketone) PEEK (CF/PEEK) composites were investigated by means of the single fiber pull‐out tests. As a result, it was found that IFSS (interfacial shear strength) values of the composites with ozone‐treated carbon fiber are increased by 60% compared to that without treatment. XPS results show that ozone treatment increases the amount of carboxyl groups on carbon fiber surface, thus the interfacial adhesion between carbon fiber and PEEK matrix is effectively promoted. The effect of surface treatment of carbon fibers on the tribological properties of CF/PEEKcomposites was comparativelyinvestigated. Experimental results revealed that surface treatment can effectively improve the interfacial adhesion between carbon fiber and PEEK matrix. Thus the wear resistance was significantly improved. Copyright © 2009 John Wiley & Sons, Ltd.     

Structure–property relationship in high urethane density polyurethanes

The structure–property relationship of polyurethane (PU) homopolymers synthesized by the stoichiometric combination of 1,6‐hexamethylene diisocyanate (HDI) and low‐molecular‐weight glycols with different structure is investigated by the analysis of PU elastic modulus obtained by means of high‐resolution peak force atomic force microscopy. Different experimental techniques are employed to understand the role of block structure influence on hydrogen bonding distribution, crystallinity, thermal transitions, and crystal packaging within the PU. The results show that glycols with bulky side groups have more impediments to self‐assemble into hydrogen‐bonded and packed macromolecular structures. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 739–746     

Mechanical characterization of polymethyl methacrylate composites reinforced with surface-coated carbon fibers

Using trihydroxy polyether polyol (PPG), diphenylmethane diisocyanate (MDI) as soft segment and hard segment, carbon fiber (CF) as reinforcement, and self-crosslinking CF/polymethyl methacrylate (PMMA) composite was prepared by prepolymer method. In this study, starch and octanoyl chloride were esterified to obtain esterified starch (SE). The fiber is then melt blended with PMMA matrix to prepare PMMA composite. Fourier-transform infrared spectroscopy (FTIR) and SEM were used to analyze and characterize the composites produced. The results show that the composite material was prepared by separately modifying the fiber with NaOH and SE, respectively. The mechanical properties of the composite materials prepared by the modified fiber are improved, and the fiber and the PMMA matrix showed better compatibility. The mechanism of comodified fiber enhanced the mechanical properties of its composites.     

The curing kinetics and mechanical properties of epoxy resin composites reinforced by PEEK microparticles

In this paper, a polyether-ether-ketone (PEEK)/epoxy composite was prepared by using PEEK microparticles as the reinforcement. The nonisothermal differential scanning calorimetry (DSC) test was used to evaluate the curing reaction of PEEK/epoxy resin system. The curing kinetics of this system were examined utilizing nonisothermal kinetic analyses (Kissinger and Ozawa), isoconversional methods (Flynn-Wall-Ozawa and Kissinger-Akahira-Sunose) and an autocatalytic reaction model. During these analyses, the kinetic parameters and models were obtained, the curing behavior of PEEK/epoxy resin system under dynamic conditions was predicted. The results show that isoconversional methods can adequately interpret the curing behavior of PEEK/epoxy resin system and that the theoretical DSC curves calculated by the autocatalytic reaction model are in good agreement with experimental data. Furthermore, the tensile elongation at break, tensile strength, flexural strength, compression strength and compression modulus increased by 81.6%, 33.66%, 36.53%, 10.98% and 15.14%, respectively, when PEEK microparticles were added in epoxy resin composites.     

The composite catalysts of Cu/CuxO nanoparticles supported on the carbon fibers were prepared for styrene oxidation reaction

In this paper a novel simple method for preparing two different catalysts with various‐valences copper was reported. Carbon nanofibers supported copper‐cuprous oxide nanoparticles (Cu‐Cu₂O NPs/CNFs) and copper oxide nanoparticles (CuO NPs/CNFs) through electrospinning, adsorption and reduction in the high‐pressure hydrogenation and the high‐temperature calcination methods. These catalysts were investigated by a series of characterizations and were applied in reaction in nitrogen atmosphere, which had a good catalytic activity and selectivity of benzaldehyde for the reaction. Above all, the new study has been certified clearly, in which Cu‐Cu₂O NPs/CNFs and CuO NPs/CNFs composite catalysts enhanced the generation of benzaldehydeand the excellent catalytic properties were exhibited.     

Structure–property relationships of polymer blend/clay nanocomposites: Compatibilized and noncompatibilized polystyrene/propylene/clay

Polymer blends represent an important class of materials in engineering applications. The incorporation of clay nanofiller may provide new opportunities for this type of materials to enhance their applications. This article reports on the effects of clay on the structure and properties of compatibilized and noncompatibilized polymer blends and presents a detailed process for quantitative analysis of the elastic moduli of polymer blend/clay nanocomposites, based on immiscible polystyrene/polypropylene (PS/PP) blends with or without maleated PP as the compatibilizer. The results show that in the noncompatibilized PS/PP/clay nanocomposite clay locates solely in the PS phase, whereas in the compatibilized nanocomposite clay disperses in both phases. The addition of clay to both polymer blends reduces the domain size significantly, modifies the crystallinity and improves the stiffness. The Mori–Tanaka and Christensen's models offer a reasonably good prediction of the elastic moduli of both types of nanocomposites. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Enhancement of water barrier properties and tribological performance of hybrid glass fiber/epoxy composites with inclusions of carbon and silica nanoparticles

Water barrier properties and tribological performance (hardness and wear behavior) of new hybrid nanocomposites under dry and wet conditions were investigated. The new fabricated hybrid nanocomposite laminates consist of epoxy reinforced with woven and nonwoven tissue glass fibers and two different types of nanoparticles, silica (SiO₂) and carbon black nanoparticles (C). These nanoparticles were incorporated into epoxy resin as a single nanoparticle (either SiO₂ or C) or combining SiO₂ and C nanoparticles simultaneously with different weight fractions. The results showed that addition of carbon nanoparticles with 0.5 and 1 wt% resulted in maximum reduction in water uptake by 28.55% and 21.66%, respectively, as compared with neat glass fiber reinforced epoxy composites. Addition of all studied types and contents of nanoparticles improves hardness in dry and wet conditions over unfilled fiber composites. Under dry conditions, maximum reduction of 47.26% in weight loss was obtained with specimens containing 1 wt% carbon nanoparticles; however, in wet conditions, weight loss was reduced by 17.525% for specimens containing 0.5 wt% carbon nanoparticles as compared with unfilled fiber composites. Diffusion coefficients for different types of the hybrid nanocomposites were computed using Fickian and Langmuir models of diffusion. Copyright © 2017 John Wiley & Sons, Ltd.     

Structure–property relationships in polyamide 6/multi‐walled carbon nanotubes nanocomposites

Polyamide 6 (PA6)/multi‐walled carbon nanotubes (MWCNT) nanocomposites were produced by diluting a masterbach containing 20 wt % nanotubes using melt mixing. The influence of the addition of well dispersed MWCNT (as indicated by scanning electron microscopy (SEM) and transmission electron microscopy (TEM)) on the thermal transitions, and crystallization behavior of the PA6 matrix is investigated. Differential scanning calorimetry (DSC) results show a reduction in heat capacity jump at the glass transition which is interpreted by an immobilized interfacial layer near the nanotubes. Furthermore, both DSC and X‐ray diffraction (XRD) measurements indicate that nanotubes favor the formation of the α crystalline form of PA6. These findings are correlated with the observed improvement of the storage modulus as revealed by dynamic mechanical thermal analysis (DMTA). Additionally, a new crystallization peak appears when MWCNT are added, and is attributed to the formation of a different morphology of the same type crystallite around the nanotubes walls (trans‐crystallinity). Finally, water sorption measurements show an increase of water content, normalized to the amorphous polymer fraction, in the nanocomposites. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 764–774, 2009     

Study on microstructure and mechanical properties relationship of short fibers/rubber foam composites

Research on short fibers/rubber foam composites is rarely found in the literature. In this paper, microcellular rubber foams unfilled (MF), strengthened by pretreated short fibers (MFPS) and untreated short fibers (MFUS) are prepared, respectively. The microstructure and mechanical properties of the three composites have been studied via scanning electron microscope (SEM) and mechanical testing, respectively. The SEM results show that both pretreated and untreated short fibers disperse uniformly in the composites and in bidimensional orientation. Moreover, the pretreated short fibers have much better adhesion with the rubber matrix than untreated ones. The experimental results also indicate that the introduction of short fibers is mainly responsible for the great enhancement of most mechanical properties of the microcellular rubber foams, and the good interfacial adhesion of the short fibers with the matrix contributes to the more extensive improvement in the mechanical properties. It is also found that the reinforcement effect of short fibers to compressive modulus strongly depends on the density of microcellular rubber foams, the orientation of short fiber and the deformation ratio. The compressive modulus of microcellular rubber foams at the normalized density less than 0.70 and beyond 0.70 is predicted by the modified Simple Blending Model and the Halpin-Kerner Model, respectively. The theoretically predicted values are in good accordance with the experimental results.     

Structure and mechanical behavior of nylon‐6 fibers filled with organic and mineral nanoparticles. I. Microstructure of spun and drawn fibers

The crystalline structure and fibrillar texture of nylon‐6 fibers filled with nanosized particles were investigated using wide‐angle and small‐angle X‐ray scattering. As‐spun fibers filled with organic nanoparticles consisting of aromatic polyamide‐like hyperbranched molecules with amine‐terminating groups exhibited strong modification of both the molecular orientation and the crystalline structure compared with that of unfilled spun fibers. Montmorillonite‐filled fibers mainly exhibited orientation improvement. The differences are discussed in terms of the rheological and nucleating effects during spinning. Drawing at 140 °C involves structural changes that resulted in the three kinds of fibers having a similar crystalline form and molecular orientation. In parallel, after significant strain‐induced changes, the microfibrillar texture of the various fibers displayed subtle differences at the ultimate stage of drawing. The changes in the fibril long period and fibril radius as a function of draw ratio are discussed in terms of the two sequential deformation processes of microfibril stretching and microfibril slipping. The occurrence of interfibrillar strain‐induced cavitation is discussed in relation to the nature of the interactions between the filler and the nylon‐6 matrix. And, finally, the mechanical properties are discussed in relation to the filler–matrix interaction. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3876–3892, 2004     

Study of the carbon fiber–poly(ether–ether–ketone) (PEEK) interfaces, 2: relationship between interfacial shear strength and adhesion energy

In the second part of this general study, the carbon fiber–PEEK interfacial shear strength is measured by means of a fragmentation test on single-fiber composites. Different thermal treatments (continuous cooling from the melt, isothermal treatments and long melting temperature time) are applied to these model composites prior to testing. The results are systematically compared with the previously determined reversible work of adhesion between carbon fiber and PEEK. It is shown that physical interactions at the interface determine, to a large extent, the magnitude of the interfacial shear strength between both materials. However, it appears that the magnitude of the stress transfer from the matrix to the fiber is affected either by the existence of an interfacial layer or by a preferential orientation of the polymer chains near the fiber surface. The results obtained on systems that have been subjected to isothermal treatments (isothermal crystallization of PEEK) seem to confirm the existence of a transcrystalline interphase, the properties of which are dependent upon the crystallization rate of the matrix and the interfacial adhesion energy.     

The effects of cauliflower-like short carbon fibers on the mechanical properties of rigid polyurethane matrix composites

Stress concentration and weak interfacial strength affect the mechanical properties of short carbon fibers (CFs) reinforced polymer composites. In this work, the cauliflower-like short carbon fibers (CCFs) were prepared and the point was to illuminate the effects of fiber morphology on the mechanical properties of the CCFs/rigid polyurethane (RPU) composites. The results indicated that the surface structure of CCFs could increase the surface roughness of the fibers and the contact area between fibers and matrix, thereby promoting the formation of irregular interface. Compared with pure RPU and initial CFs/RPU composites, the strength and toughness of CCFs/RPU composites were simultaneously improved. The satisfactory performance was attributed to the special fibers structure, which played an anchoring role and consumed more energy during crack propagation.     

Structure–property relationship of photoactive liquid crystalline polyethers containing benzylidene moiety

A series of main chain photoactive liquid crystalline polyethers, containing rigid bisbenzylidene photoactive mesogen and flexible methylene spacers, were synthesized by polycondensation of bisbenzylidene diols and dibromoalkanes. The polyethers were characterized with ¹H NMR, gel permeation chromatography (GPC), differential scanning calorimeter (DSC), thermo gravimetric analyzer (TGA), and polarized light optical microscopy. The individual and combined effects of spacer length and number of methoxy substituents on mesogenic and photoactive properties were investigated. Both first order and second order transition temperatures decreased with increased spacer length and the number of substituents. The combined effect of spacers and substituents drastically reduced the transition temperatures. All monomers and polymers showed mainly the smectic mesophase. In a few cases, nematic droplets along with the smectic phase were observed. The width of the liquid crystalline phase reduced with an increasing number of methoxy substituents on mesogenic unit. Variation of spacer length has a negligible effect on photocycloaddition. However, steric hinderance caused by the substituents decreased the photoactivity as the number of substituents increased. Total energies of crosslinked dimers calculated from modeling studies supported the above findings. Intermolecular photocycloaddition was also confirmed by photoviscosity measurement. The refractive index change was found to be in the range of 0.017–0.031. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2143–2155, 2009     

Effect of carbon fiber surface treatments on the flexural strength and tribological properties of short carbon fiber/polyimide composites

Pitch‐based short carbon fibers (CFs) were treated by air oxidation and cryogenic nitrogen, respectively. Thereafter the treated and untreated CFs were incorporated into polyimide (PI) matrix to form composites. The CFs before and after treatment were examined by XPS and SEM.The flexural strength of the specimen was determined in a three‐point test machine and the tribological properties of PI composites sliding against GCr15 steel rings were evaluated on an M‐2000 model ring‐on‐block test rig. The results show that the surface of the treated CFs became rougher. Lots of active groups formed on the CF surface after air oxidation.The treatment can effectively improve the mechanical and tribological properties in their PI composites due to the enhanced fiber‐matrix interfacial bonding. Copyright © 2008 John Wiley & Sons, Ltd.     

Processing and properties of melt spun polylactide–multiwall carbon nanotube fiber composites

This article reports on the fabrication of oriented composite fibers between polylactide (PLA) and multiwall carbon nanotube (MWNT). The fibers were fabricated using a custom‐built melt fiber‐drawing setup. The influence of processing parameters on the final fiber diameter and on the orientation were characterized and optimized. Composite fibers were fabricated at various MWNT contents. Addition of low amounts of MWNT (0.25–1 wt %) to PLA did not have a significant effect on the diameters of the fibers. Observations of the composite morphology under STEM indicated preferential orientation of the MWNTs along the draw direction of the fibers. Increasing amounts of MWNTs was found to increase crystallization kinetics and content. The crystalline content had a direct and profound implication on the mechanical properties with 0.5‐wt % MWNT fibers having the highest crystalline content and also the highest Young's modulus. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 477–484     

Mechanical property evaluation of glass–jute fiber reinforced polymer composites

The natural fibers such as jute, coir, hemp, sisal etc. are randomly used as reinforcements for composite materials because of its various advantages such as low cost, low densities, low energy consumption over conventional fibers. In addition, they are renewable as well as biodegradable, and indeed wide varieties of fibers are locally available. In this study, glass–jute fiber reinforced polymer composite is fabricated, and the mechanical properties such as tensile, flexural and impact behavior are investigated. The materials selected for the studies were jute fiber and glass fiber as the reinforcement and epoxy resin as the matrix. The hand lay‐out technique was used to fabricate these composites. Fractured surface were comprehensively examined in scanning electron microscope (SEM) to determine the microscopic fracture mode. A numerical procedure based on the finite element method was then applied to evaluate the overall behavior of this composite using the experimentally applied load. Results showed that by incorporating the optimum amount of jute fibers, the overall strength of glass fiber reinforced composite can be increased and cost saving of more than 30% can be achieved. It can thus be inferred that jute fiber can be a very potential candidate in making of composites, especially for partial replacement of high‐cost glass fibers for low load bearing applications. Copyright © 2016 John Wiley & Sons, Ltd.     

Characterization of hybrid epoxy composites reinforced by murta and jute fibers

The primary focus of the present work was to fabricate and characterize hybrid epoxy composites using jute and murta bast fibers. Murta and jute fibers with lengths of 35 mm each were mixed randomly with a polymer matrix by varying their relative amounts but keeping the total weight of the fiber mixture fixed at 30%. The hybrid composites were characterized based on values obtained from the experiments carried out to assess properties such as density, thermal stability, water absorption/retention, tensile/flexural/compressive/impact strengths, and hardness. The composite containing equal amounts of the two fibers exhibits synergism and superior properties.     

Carbon fibers modified with carbon nanoparticles by a facile and fast flame preparation for in-tube solid-phase microextraction

Carbon fibers (CFs) were modified with carbon nanoparticles (CNPs) by a facile and fast flame preparation method. CNPs-CFs were observed by scanning electron microscope, and the nano-scaled granular structure on the surface was found. This material was also characterized by Raman microscope and X-ray photoelectron spectroscope. It was placed into a polyetheretherketone tube to get an extraction tube, which was connected with high performance liquid chromatography for online analysis. The tube displayed the effective extraction to several polycyclic aromatic hydrocarbons (PAHs), based on the possible hydrophobic and π stacking mechanism. Under the optimized conditions (60 mL of sample volume, 2.00 mL min^?1 of sample rate, 0.5% of methanol in sample, 2.0 min of desorption time), an analytical method towards these PAH targets was established. The low limits of detection (0.001–0.005 μg L^?1), satisfactory linear ranges (0.003–5.0 μg L^?1, 0.003–10.0 μg L^?1) and efficient enrichment factors (1012–3164) were presented. The method was applied to detect trace targets in several water samples and satisfactory results were obtained. The method provided some superiorities over other analytical methods, like online test, shorter time and better sensitivity.