Sequential crosslinking for mechanical property development in high sulfur content composites

This report details how sequential crosslinking processes can be applied to develop properties in sulfur-bisphenol A composites. Olefinic carbons were first crosslinked by inverse vulcanization (InV) at 180°C and then aryl carbon crosslinking was affected via radical-induced aryl halide-sulfur polymerization (RASP) at 220°C. To demonstrate that these two crosslinking mechanisms are orthogonal and can be used to affect stepwise property changes, O,O′-diallyl-2,2′,5,5′-tetrabromobisphenol A was selected as a comonomer. After InV of the monomer with 90 wt% sulfur, a flexible plastic material having an elongation at break of 89% was obtained, whereas after heating this premade polymer to initiate RASP, the polymer develops a threefold increase in its tensile strength and has an elongation at break of only 29%. The sequential crosslinking strategy demonstrated herein thus provides an innovative approach to tuning the properties of high sulfur-content materials.     

Synthesis and crosslinking reaction of poly(hydroxyurethane) bearing a secondary amine structure in the main chain

This article describes the polyaddition of bifunctional five‐membered cyclic carbonates and diethylenetriamine. The polyaddition proceeded via the selective addition of the primary amino group to the cyclic carbonates to give poly(hydroxyurethane)s bearing a secondary amine structure in the main chain. The resulting poly (hydroxyurethane) having a secondary amine structure was crosslinked by a reaction with a bifunctional dithiocarbonate to give a networked poly(hydroxyurethane–mercaptothiourethane). © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5899–5905, 2005     

Intumescent flame retardation and silane crosslinking of PP/EPDM elastomer

This study deals with the silane crosslinking and intumescent flame retardation of polypropylene/ethylene‐propylene‐diene copolymer (PP/EPDM) elastomers. The effect of silane crosslinking on the flame retardancy of the PP/EPDM composites containing melamine phosphate (MP) and dipentaerythritol (DPER) was studied by limiting oxygen index, UL 94 and cone calorimetry tests. The chemical composition of the silane crosslinked and flame retarded PP/EPDM composites treated at different temperatures was studied by X‐ray photoelectron spectroscopy and real time Fourier transform infrared (FTIR) spectrometry. Thermal decomposition and crystallization behavior of the PP/EPDM composites were investigated using thermogravimetric analysis and differential scanning calorimetry, respectively. Moreover, the mechanical properties of the composites were also studied. It is found that the flame retardancy, mechanical properties, and thermal decomposition behavior of the composites are influenced by silane grafting and crosslinking. Copyright © 2008 John Wiley & Sons, Ltd.     

Characterization of resulting network polymer precursors in stepwise crosslinking diepoxide/diamine polymerization

Our previous mechanistic discussion of network formation in chainwise crosslinking multiallyl polymerization was extended to stepwise crosslinking diepoxide/diamine polymerization, typically including bisphenol‐A diglycidyl ether (BADGE) and 4,4′‐diaminodiphenylmethane (DDM). In allyl polymerization a monomer chain transfer is an essential termination reaction, providing only oligomeric primary polymer chains. Therefore, crosslinking multiallyl polymerization could be in the category of a classical gelation theory. Thus, the gelation behavior was discussed by comparing the actual gel point with the theoretical one. Then the resulting network polymer precursors (NPPs) were characterized by size‐exclusion chromatography‐multiangle laser light scattering‐viscometry to clarify the stepwise crosslinking BADGE/DDM polymerization mechanism. Notably, the intrinsic viscosity ratio [η]_NPP/[η]_Linear tended to decrease with the progress of crosslinking and finally, it reached less than 0.2. This suggests that the structure of resulting NPP becomes dendritic at a conversion close to the gel point. These dendritic NPPs can collide with each other to form crosslinks between NPPs, eventually leading to gelation as a reflection of the high concentration of NPP. The dilution effect on gelation was marked in polar solvent; no gelation was observed at a dilution of 1/5. However, in nonpolar solvent the gelation was promoted by dilution; this is ascribed to enhanced crosslink formation between NPPs through hydrogen bonding due to abundant hydroxyl groups in the NPP generated by the polyaddition reaction. Finally, the subject of “Is cured epoxy resin inhomogeneous?” is briefly discussed. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Crosslinking in Acetoacetoxy Functional Waterborne Crosslinkable Latexes

Chain crosslinking through the different stages of the production of acetoacetoxy ethyl methacrylate (AAEMA) containing acrylic latexes was studied; namely, during the synthesis step, after latex neutralization and after crosslinking with diamines. The gel content of the latex increased with increasing amounts of the functional AAEMA monomer likely due to dimethacrylate impurities contained in the monomer. Moreover, the neutralization of the latex with ammonia had important implications in the microstructure of the polymer. A base catalyzed Michael addition reaction between acetaocetoxy groups and terminal double bonds present in the polymer particles produced chain pre-crosslinking that affected the further crosslinking reaction with diamines. The compatibility of the diamines with the polymer matrix and the ratio diamine/acetoacetoxy used to crosslink the latex during film formation also played an important role in the crosslinking efficiency as evaluated by solvent resistance of crosslinked films.     

Skewered reactions in free‐radical crosslinking (co)polymerizations of liquid polybutadiene as internal olefinic multivinyl crosslinker

As an extension of our continuing studies concerned with the mechanistic discussion of network formation in the free‐radical crosslinking (co)polymerization of multivinyl monomers, this work refers to the skewered reactions in the crosslinking (co)polymerizations of liquid polybutadiene rubber (LBR) as an internal olefinic multivinyl monomer or crosslinker, especially focused on the competitive occurrence of both addition or skewered reaction to internal carbon–carbon (CC) double bonds and abstraction reaction of allylic hydrogens in LBR by growing polymer radical. Thus, LBR is regarded as an internal olefinic multiallyl monomer‐linked allyl groups (? CH?CH? CH₂? ) with methylene units (? CH₂? ). First, gelation in the polymerization of LBR was explored in detail, especially at elevated temperatures. The occurrence of intermolecular crosslinking was easier in the order LBR > LBR containing 20 mol % of 1,2‐structural units > liquid polyisoprene rubber. Then, we pursued the polymerization of LBR using dicumyl peroxide (DCPO) as typical organic peroxide used at elevated temperatures. The primary cumyloxy radical generated by the thermal decomposition of DCPO may add to CC double bond or abstract allylic hydrogen or undergo β‐scission to generate a secondary methyl radical. The initiation by the cumyloxy radical was omitted. The ratio of allylic hydrogen abstraction to β‐scission reaction was estimated; thus, only 39% of cumyloxy radical was used for the allylic hydrogen abstraction reaction. The addition of methyl radical to CC double bond was clearly observed. Finally, we pursued the intermolecular and intramolecular skewered reactions in free‐radical crosslinking LBR/vinyl pivalate copolymerizations. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Synthesis and crosslinking behavior of a novel linear polymer bearing 1,2,3‐triazol and benzoxazine groups in the main chain by a step‐growth click‐coupling reaction

The click‐coupling reaction was applied to polycondensation, to synthesize a high‐molecular weight prepolymer having benzoxazine moieties in the main chain. For the polycondensation, a bifunctional N‐propargyl benzoxazine was synthesized from bisphenol A, propargylamine, and formaldehyde. The propargyl group was efficiently used for the copper(I)‐catalyzed alkyne‐azide “click” reaction with p‐xylene‐α,α′‐diazide, to give the corresponding linear polycondensate having 1,2,3‐triazole junctions. The polycondensation proceeded in N,N‐dimethylformamide (DMF) at room temperature. By this highly efficient “click‐” polycondensation reaction, the benzoxazine ring in the monomer was successfully introduced into the polymer main chain without any side reaction. The obtained polymer (=prepolymer) underwent thermal crosslinking to afford the corresponding product, which was insoluble in a wide range of organic solvents and exhibited higher thermal stability than the polymer before crosslinking. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2316–2325, 2008     

Epoxy‐functionalized,low‐glass‐transition‐temperature latex. II. Interdiffusion versus crosslinking in the presence of a diamine

This article describes the results of experiments examining the competition between the polymer diffusion rate and the crosslinking rate in low‐glass‐transition‐temperature, epoxy‐containing latex films in the presence of a diamine. We examined films formed from donor‐ and acceptor‐labeled poly(butyl acrylate‐co‐methyl methacrylate‐co‐glycidyl methacrylate) copolymer latex and studied the influence of several parameters on the growth rate of gel content and the rate of polymer diffusion. These factors include the molecular weight of the latex polymer, the presence or absence of a diamine crosslinking agent, and the cure protocol. The results were compared to the predictions of a recent theory of the competition between crosslinking and polymer diffusion across interfaces. In the initially formed films, polymer diffusion occurs more rapidly than the chemical reaction rate. Therefore, these films fall into the fast‐diffusion category of this model. In our system (unlike in the model), the latex polymer has a broad distribution of molecular weights and a distribution of diffusivities. The shortest chains contribute to the early time diffusion that we measure. At later stages of our experiment, slower diffusing species contribute to the signal that we measure. The diffusion time decreases substantially, and we observe a crossover to a regime in which the chemical reaction dominates. The increases in chain branching and gel formation bring polymer diffusion to a halt. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4098–4116, 2002     

Double yielding in PA6/TPV‐MAH blends: Effect of crosslinking degree of the dispersed phase

Thermoplastic vulcanizates (TPVs) based on PP and EPDM (the ratio is 5:5) with different crosslinking degrees were prepared using different contents of phenolic resins, and then blended with polyamide 6 (PA6). The results indicated that with an increase in crosslinking degree, the double yielding phenomenon in PA6/TPV blends became more distinct, the yield stress of the first yield point and the yield stress difference of the two yield points decreased; however, the yield strain of the first yield point did not change with the increasing crosslinking degree of the TPV, but the yield strain of the second yield point increased, resulting in a more broadened yield region. The SEM results showed that with an increase in the crosslinking degree of TPV, the diameter of TPV increased in the core layer, and the orientation degree of TPV in the skin and subskin layer deceased, accompanying with a decrease of the ratio of length to diameter (L/D) of the droplets. The morphology evolution of the PA6/TPV blend during the tensile test was also studied, and the results agreed well with the model we proposed. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 912–922, 2009     

Synthesis and crosslinking reaction of a novel polymer containing benzoxazine and phenyleneethynylene moieties in the main chain

A novel polymer, poly( 1 ) containing benzoxazine and phenyleneethynylene moieties in the main chain with number‐average molecular weights ranging from 1400 to 9800 was obtained quantitatively by the Sonogashira–Hagihara coupling polymerization of the corresponding iodophenyl‐ and ethynylphenyl‐substituted monomer 1 . Poly( 1 ) was heated at 200 °C under N₂ for 2 h to obtain the cured polymer, poly( 1 )′ via the ring‐opening polymerization of the benzoxazine moieties. The structures of the polymer before and after curing were confirmed by ¹H‐NMR, IR, and UV–vis absorption and reflectance spectroscopies. Poly( 1 )′ was thermally more stable than monomer 1 and poly( 1 ). A specimen was prepared from a mixture of poly( 1 ) and phenol‐diaminodiphenylmethane type benzoxazine 2 by heating at 200 °C for 2 h under N₂. The poly( 1 )/ 2 resin was thermally stable than bisphenol‐A type benzoxazine resin 3 . Poly( 1 ) exhibited XRD peaks corresponding to the d‐spacings of 1.26–0.98 and 0.40 nm, assignable to the repeating monomer unit and alignment of polymer molecules, respectively. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 2581–2589     

Synthesis and characterization of physical crosslinking systems based on cyclodextrin inclusion/host‐guest complexation

New supramolecular assemblies based on cyclodextrin and adamantane were prepared. Two methacrylate monomers bearing cyclodextrin and adamantane were synthesized, and copolymerized with poly(ethylene glycol) methyl ether methacrylate, (PEGMA, 300 g/mol), by free radical polymerization. Copolymers bearing pendent cyclodextrin and adamantane were characterized by NMR, FTIR, TGA, SEC, Differential scanning calorimetry (DSC), and UV‐visible spectrophotometer. All copolymers showed two distinct glass transitions. The specific interaction between pendent adamantyl and cyclodextrin was examined by ¹H‐NMR. The viscoelastic properties of supramolecular assemblies were investigated with frequency and temperature sweep experiments. The specific host‐guest interaction between pendent adamantyl and cyclodextrin lead to large increases of the viscosity; and depending on the concentration of these groups, also to gel formation. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 581–592, 2010     

Controlling crosslinking in thermosets via chain transfer with monoterpenes

Renewable resources have been utilized to control the degree of crosslinking during ring‐opening metathesis polymerizations (ROMP). In this regard, the addition of monoterpenes to thermosets created a sustainable method for adjusting the physical properties and thermal stability. A number of monoterpenes with alkenes were examined as monofunctional reactants. The presence of these monoterpenes, such as β‐pinene, during the ROMP of dicyclopentadiene altered the degree of crosslinking and plasticized the thermoset. The resulting physical properties were tailored to obtain desired modulus and glass transition (T_g) temperatures. The influence of time, temperature, weight percent β‐pinene, and different metathesis catalysts was examined by dynamic mechanical analysis, thermogravimetric analysis, and FTIR spectroscopy. A comparison of β‐pinene with other monoterpenes, such as carvone, limonene oxide, myrcene, and d‐limonene, resulted in a reactivity profile for this general method. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Strain induced oriented polymer blending: morphology-property relationship in polyethylene-polybutene-1 systems

The present paper deals with the studies on the polyethylene-polybutene-1 blend system and characterizes two issues, namely: (i) to present a method for preparing reinforced composite polymeric materials; (ii) to investigate the factors affecting the mechanical properties in the non-compatible crystalline blends. In order to investigate the structure-property relationship of highly oriented thin films of polyblends in the whole range of composition, the morphologies have been characterized using electron microscopy. The corresponding changes in the mechanical and thermal properties have also been studied. It is demonstrated that the observed anomolous behaviour in mechanical properties of the blends with the composition is mainly due to the resulting changes in the type of dispersion of the phases and their morphologies.     

Molecular weight distribution in random crosslinking of polymer chains

The molecular weight distribution (MWD) of crosslinked polymer molecules formed during polymeric network formation is the sum of the fractional MWDs containing 0, 1, 2, 3, … crosslinkages. The MWD for polymer molecules containing ?? crosslinkages is investigated for the random crosslinking of polymer chains whose initial MWD is given by the Schulz-Zimm distribution. For a very narrow initial MWD, each fractional MWD with ?? = 0, 1, 2, … is independent and a multimodal distribution is obtained for the whole distribution. When the initial MWD is uniform, the average crosslinking density within the polymer fraction whose degree of polymerization is r, ρ_r is simply given by ρ_r = ρ_gel,c – 2/r irrespective of the extent of crosslinking reaction where ρ_gel,c is the crosslinking density within gel fraction at the gel point. On the other hand, the MWDs with ?? crosslinkages overlap each other with different ?? values significantly for the broader initial distributions, and ρ_r increases with the progress of crosslinking reactions. The value of ρ_r increases with increasing r but levels off asymptotically at large r. The average crosslinking density of polymer molecules containing ?? crosslinkages ρ_?? is an increasing function of k but soon reaches a plateau; sooner for the broader initial MWDs. For ?? ≥ 1, ρ_?? is always larger than the average crosslinking density of the whole reaction system ρ in the pregelation period, i.e., in terms of the crosslinking density, the difference between polymer molecules with and without crosslinkage is most significant. In general, the average crosslinking density ρ, which is convenient to use in describing the nature of the whole reaction system, cannot be considered as a characteristic degree of crosslinking for polymer molecules containing at least one crosslinkage. Consideration of the bivariate distribution of r and k reveals important aspects of the polymeric network formation that have been obscured in the conventional theories in which the averages including linear polymers are solely considered. © 1995 John Wiley & Sons, Inc.     

Anisotropic plasticity and chain orientation in polymer glasses

The anisotropic mechanical response of oriented polymer glasses is studied through simulations with a coarse-grained model. Systems are first oriented by uniaxial compression or tension along an axis. Then the mechanical response to subsequent deformation along the same axis or along a perpendicular axis is measured. As in experiments, the flow stress and strain hardening modulus are both larger when deformation increases the degree of molecular orientation produced by prestrain, and smaller when deformation reduces the degree of orientation. All stress curves for parallel prestrains collapse when plotted against either the total integrated strain or the degree of molecular orientation. Stress curves for perpendicular prestrains can also be collapsed. The stress depends on the degree of strain or molecular orientation along the final deformation axis and is independent of the degree of orientation in the perpendicular plane. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1473–1482, 2010     

Dynamic mechanical properties of immiscible polymer systems with and without compatibilizer

Blends of polyamide12 (PA12) and isotactic polypropylene (PP) were prepared by melt mixing, in an internal mixer, in the presence and absence of compatibiliser. The compatibiliser used was maleic anhydride grafted PP (PP-g-MA). The dynamic mechanical properties of the blends with and without compatibiliser were studied. Although compatibilization shifted the glass transition temperatures (T_g's) of component polymers only marginally, it significantly enhanced the storage modulus of the blends. The storage moduli of the uncompatibilised blends were compared with those predicted by theoretical models. Correlation between the dynamic mechanical properties of both compatibilised and uncompatibilised blends and their phase morphology was made.     

Multiwalled carbon nanotube/polymer nanocomposites: Processing and properties

Nanocomposite materials were prepared with an amorphous poly(styrene‐co‐butyl acrylate) latex as a matrix with multiwalled carbon nanotubes (MWNTs) as fillers. The microstructure of the related films was observed by transmission electron microscopy, which showed that a good dispersion of MWNTs within the matrix was obtained. The linear and nonlinear mechanical behavior and the electrical properties were analyzed. Mechanical characterization showed a mechanical reinforcement effect of the MWNTs with a relatively small decrease of the elongation at break. The composite materials exhibited an elastic behavior with increasing temperature, although the matrix alone became viscous under the same conditions. The electrical conductivity of the composite filled with 3 vol % MWNTs was studied during a tensile test, which highlighted the late damage of the material. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1186–1197, 2005     

Positron annihilation and free volume studies in polymer glasses

In this article, the interconnections between the ortho-positronium (the bound state of the positron and electron having parallel orientation of spins, ^TPs) pick-off annihilation characteristics and concentration and effective size of elementary free volumes in polymer structures are discussed. Free volume parameters are responsible for many important properties of polymers such as permeability to gases, selectivity, ageing mechanical strength, etc. However, the ways of quantitative estimations of size distributions of the free volume elements on the bases of experimental data are sometime not obvious. Various approaches to this problem are analyzed in this review mostly on examples of glassy polymer membrane materials. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2485–2503, 2008