Polyisobutylene‐based polyurethanes. VI. Unprecedented combination of mechanical properties and oxidative/hydrolytic stability by H‐bond acceptor chain extenders

We describe the design, synthesis, characterization, and testing of novel polyurethanes (PUs) exhibiting unprecedented combinations of outstanding mechanical properties and oxidative/hydrolytic stabilities. This achievement is due to the use of polyisobutylene (PIB) soft segments plus flexible H‐bond acceptor chain extenders (HACEs): the PIB imparts superior oxidative/hydrolytic stability and the HACE produces reinforcing H‐bonds, which lead to outstanding mechanicals. Oxidative/hydrolytic stability was quantitated by retention of tensile strength and elongation after exposure to nitric acid. PUs containing 60–70% PIB retain their mechanical properties, whereas Carbothane®, Bionate®, and Elast‐Eon?, PUs marketed for chemical stability, degrade severely under the same conditions. Various HACEs were identified (e.g., hexaethylene glycol, tripropylene glycol, tributylene glycol, 3,3′‐diamino‐N‐methyl‐dipropylamine, etc.) and their effect on mechanical properties was investigated. A PIB‐ and HACE‐containing PU exhibited 29.2 MPa tensile strength, 620% elongation, and 80 Shore A hardness. Properties were analyzed in terms of stress–strain profiles, differential scanning calorimetry traces, dynamic mechanical thermal analysis plots, and oxidative/hydrolytic stability. The properties of various PIB‐based rubbers, that is, thermoplastic PUs, SIBSTAR®, and thermoset butyl rubber are compared. The novel PUs are promising candidates for biomaterials and industrial applications where a combination of mechanical properties and oxidative/hydrolytic stability is of the essence. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2361–2371, 2010     

Polyisobutylene‐based polyurethanes. II. Polyureas containing mixed PIB/PTMO soft segments

The design, synthesis, characterization, and structure–property behavior of polyureas containing novel soft segments of mixed polyisobutylene (PIB)/poly(tetramethylene oxide) (PTMO) chains and conventional hard segments is presented. Modest amounts (12%) of PTMO in the soft PIB phase significantly increase both the tensile strength and elongation of the polyureas. These polyureas exhibit not only oxidative/hydrolytic stabilities far superior to Bionate® and Elast‐Eon® considered the most oxidatively stable polyurethanes on the market but also display mechanical properties (29 MPa tensile strength and 200% elongation) approaching those of conventional thermoplastic polyurethanes. The surfaces of these polyureas are covered/protected by PIB segments, which will lead to excellent biocompatibility. Our results demonstrate that the PTMO segments facilitate stress transfer from the continuous mixed soft phase to the dispersed hard phase, which strengthens and flexibilizes PIB‐based polyureas and thus significantly improves elastomeric properties without compromising oxidative and hydrolytic stability. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2787–2797, 2009     

Polyisobutylene‐based polyurethanes with unprecedented properties and how they came about

This highlight concerns the birth, development, and present status of unique polyurethanes consisting of polyisobutylene soft segments and conventional hard segments (PIB‐based PUs) exhibiting unprecedented combinations of mechanical properties and oxidative/hydrolytic/biological stability. Impetus for developments was to improve the rather poor chemical resistance of conventional polyurethanes by replacing their soft segments with polyisobutylene segments. Research started in the 1980s with the synthesis of α,ω‐polyisobutylene diols (HO‐PIB‐OH) by the inifer technique and preparation of PIB‐based PUs, which indeed exhibited outstanding stabilities, however, had poor mechanical properties. Because of cumbersome early techniques and expensive reagents, worldwide research and industrial interest waned and developments went into hibernation. Recent discoveries, including living isobutylene polymerization, improved end‐functionalizations, inexpensive ingredients, and new insight into PU morphology, lead to simple and less expensive synthesis strategies and, consequently, to resumption of fundamental and applied research. Presently, we can produce kilogram quantities of polyurethanes and polyureas with unprecedented combinations of excellent physical–mechanical–environmental–biological and processing properties. This highlight focuses on facts and insights, which occurred since the discovery and shaped developments. These events are worth reviewing and analyzing because they illustrate how contemporary academic research is driven by curiosity (fun) and economic considerations (money). © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Polyisobutylene‐based polyurethanes. IX. synthesis,characterization, and properties of polyisobutylene‐based poly(urethane‐ureas)

Polyisobutylene (PIB)‐based polyurethanes (PUs) exhibit unparalleled hydrolytic‐oxidative‐biologic stability and are melt processible, however, their mechanical (strength) properties are modest mainly due to insufficient H bonds. We posited and demonstrate that the ultimate properties of PIB‐PUs are enhanced, while their melt processibility is maintained, by the judicious introduction of urea linkages, i.e., strong bifurcated H bonds, in the chain. The incorporation of bifurcated H bonds in PIB‐PUs was achieved by using the conventional butane diol chain extender (CE) in combination with controlled amounts of amino alcohol as co‐chain extender (co‐CE). Polyurethanes containing both urethane and urea linkages are polyurethane‐ureas (PUU). Specifically, PIB‐PUUs prepared with PIB‐diol/MDI together with 80/20 mole % butane diol/amino butanol exhibited ～30 MPa tensile strength, ～550% elongation, ～80 Shore A hardness, and ～137 °C flow temperature. Other amino alcohols, i.e., amino ethanol, ‐propanol, and ‐hexanol, were less effective co‐CEs. ¹H‐NMR and FT‐IR spectroscopies indicate the presence of bifurcated H bonds in PIB‐PUUs prepared with CE/co‐CE combinations. Characterization by differential scanning calorimetry, thermogravimetric analysis, dynamic mechanical thermal analysis, and creep experiments also suggest bifurcated H bonds in PIB‐PUU. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2361–2369     

Polyisobutylene‐based polyurethanes: VII. structure/property investigations for medical applications

The outstanding hydrolytic and oxidative stabilities of polyisobutylene‐based polyurethanes (PIB‐based PUs) were reported earlier. Herein, we summarize recent investigations aimed at further enhancing hydrolytic‐oxidative stabilities (in terms of resistance to aqueous buffer, nitric acid and CoCl₂/H₂O₂) together with excellent mechanical properties. The purity and dryness of ingredients together with precise NCO/OH stoichiometry (～1.05) are essential to obtain PIB‐based PUs with improved properties. Static and dynamic mechanical properties were optimized by analyzing stress–strain traces, thermal (TGA, DSC) responses, self‐organization (XRD) profiles, and rheological (DMA, creep) information. According to microstructure and surface analyses (AFM, contact angle) annealing increases the segregation of individual segments and increases surface hydrophobicity, which in turn enhances the shielding of hydrolytically oxidatively vulnerable carbamate bonds by inert PIB barriers, and thus significantly improves hydrolytic‐oxidative stability. Annealing does not much affect bulk properties, such as static and dynamic mechanical and thermal properties; however, it increases damping over a wide temperature range. Annealed PIB‐based PU containing 72.5% PIB exhibits outstanding hydrolytic‐oxidative stability together with ～26 MPa tensile strength, ～500% elongation, and ～77 Microshore hardness. PIB‐based PUs are significantly more resistant to hydrolytic and oxidative degradation than ElastEon? E2A, a commercially available PDMS‐based PU, widely used for medical applications. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 532–543     

Polyisobutylene‐based polyurethanes. III. Polyurethanes containing PIB/PTMO soft co‐segments

The synthesis, characterization, and structure–property behavior of polyurethanes containing polyisobutylene (PIB)/poly(tetramethylene oxide) (PTMO) soft co‐segments and bis(4‐isocyanatocyclohexyl)methane (HMDI)/hexanediol (HDO) hard segments is presented. The mechanical (stress/strain, hardness, and hysteresis) properties of these novel polyurethanes were investigated over a broad composition range. PIB‐based polyurethanes with HMDI/HDO hard segments showed better mechanical properties than earlier polyurethanes containing highly crystalline hard segments. The addition of moderate amounts (20% by weight) of PTMO significantly increased both tensile strengths and elongation. In the presence of larger amounts of PIB, these polyurethanes are expected to possess oxidative/hydrolytic/enzymatic stabilities superior to commercially available polyurethanes. These polyurethanes are softer and exhibit hysteresis superior to or comparable with conventional polyurethanes. According to initial thermal studies, these materials show good melt processibility. Overall, the mechanical properties of PIB based hybrid polyurethanes are similar to commercially important polyurethane type biomaterials. Our results show that the incorporation of PTMO segments to PIB‐based polyurethanes significantly improves elastomeric properties. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5278–5290, 2009     

Polyisobutylene‐based polyurethanes X: PU nanocomposites with s‐containing soft segments

Sulfur‐containing polyisobutylene (PIB)‐based polyurethane nanocomposite (PIB_s‐PU/NC) was synthesized using HO? CH₂CH₂? S? PIB? S? CH₂CH₂? OH for the soft segment, conventional hard segments of MDI and BDO, and organically modified montmorillonite (OmMMT) nanolayers. The properties of PIB_s‐PU/NC containing 72.5% PIB and 0.5% OmMMT were studied and contrasted with unmodified PIB_s‐PU. PIB_s‐PU/NC produces colorless optically clear films exhibiting enhanced tensile strength, elongation, oxidative–hydrolytic stability, and creep resistance relative to that of PIB_s‐PU. FTIR spectroscopy indicates H bonded S atoms between soft and hard segments, and OmMMT nanolayers. DSC and XRD suggest randomly dispersed low‐periodicity crystals and urea groups between galleries. We propose that minute amounts of OmMMT nanolayers become covalently attached to polyurethane chains and beneficially affect properties by acting as co‐chain extender/reinforcing filler. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2760–2765     

Polyisobutylene‐based biomaterials

This article highlights the biomaterial‐related research of the Macromolecular Engineering Research Centre (MERC). The MERC group concentrated on polyisobutylene (PIB)‐based biomaterials. In this article, first the unique properties of PIB are discussed, followed by a review of PIB‐based potential biomaterials. MERC's systematic research program aimed to develop novel PIB‐based biomaterials is then highlighted, including surface modification and biocompatibility studies. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3091–3109, 2004     

Polyisobutylene‐based polyurethanes. VIII. Polyurethanes with ‐O‐S‐PIB‐S‐O‐ soft segments

We describe the synthesis, characterization, and select properties of a novel polyurethane (PU) prepared using a new polyisobutylene diol, HO‐CH₂CH₂‐S‐PIB‐S‐CH₂CH₂‐OH, soft segment and conventional hard segments. The diol is synthesized by terminal functionalization of ally‐telechelic PIB followed by low‐cost thiol‐ene click chemistry. Properties of ‐S‐ containing PU (PIB_S‐PU) containing 72.5% PIB were investigated and compared to similar PUs made with HO‐PIB‐OH (PIB_O‐PU). Hydrolytic resistance was studied by contact with phosphate‐buffered saline, oxidative resistance by immersing in concentrated HNO₃, and metal ion oxidation resistance by exposure to CoCl₂/H₂O₂. Hydrolytic and oxidative resistances of PIB_S‐PU and PIB_O‐PU are similar and superior to a commercial PDMS‐based PU, Elast‐Eon? E2A. According to ¹H NMR spectroscopy the ‐S‐ in PIB_S‐PUs remained unchanged upon treatment with HNO₃, however, oxidized mainly to ‐SO₂‐ by CoCl₂/H₂O_2. Static mechanical properties of PIB_S‐PU and PIB_O‐PU are similar, except creep resistance of PIB_S‐PU is surprisingly superior. The thermal stability of PIB_S‐PUs is ～15 °C higher than that of PIB_O‐PU. FTIR spectroscopy indicates H bonded S atoms (N‐H…S) between soft and hard segments, which noticeably affect properties. DSC and XRD studies suggest random low‐periodicity crystals dispersed within a soft matrix. Energy dispersive X‐ray spectroscopy–scanning electron microscopy indicates homogeneous distribution of S atoms on PIB_S‐PU surfaces. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1119–1131     

PIB‐based polyurethanes. IV. The morphology of polyurethanes containing soft co‐segments*

Novel polyurethanes consisting of polyisobutylene (PIB)/poly(tetramethylene oxide) (PTMO) or PIB/poly(hexamethylene carbonate) (PC) soft co‐segments in combination with 4,4′‐methylene‐bis(cyclohexyl isocyanate)/1,6‐hexanediol, 1,4‐butanediol, or 1,6‐hexamethylene diamine hard segments exhibit excellent mechanical properties (upto 31 MPa tensile strength with 700% elongation) together with unprecedented oxidative/hydrolytic stability. A structural model of the morphology of these polyurethanes was developed that reflects this combination of properties. The key new elements of our model are H bridges between the PTMO and PC type soft and urethane hard segments, which compatibilize the soft and hard domains, and the presence of large quantities of chemically resistant PIB soft segments that protect the other oxidatively/hydrolytically vulnerable constituents. A variety of FTIR, DSC, SAXS, AFM, and DMTA experiments strongly support the proposed morphological model. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 6180–6190, 2009     

Hydrolytic degradation of polyisobutylene and poly‐L‐lactide–based multiblock copolymers

The hydrolytic degradation of a series of poly‐L ‐lactide (PLLA)‐polyisobutylene (PIB) multiblock copolymers was studied in phosphate buffer solution (pH = 7.4) at 37 °C. The multiblock copolymers were synthesized by chain extension of PLLA‐b‐PIB‐b‐PLLA triblock copolymers, which were obtained by ring‐opening polymerization of L ‐lactide initiated by hydroxyallyl telechelic PIB. The degradation strongly depended on the PLLA segment length. At constant PIB segment length, the multiblock copolymer with the shortest PLLA segment length (DPn = 10), showed significant weight loss after 8 weeks, whereas weight loss for DPn = 36 was only observed after 24 weeks. The gel‐permeation chromatographic analysis showed a similar decrease in the number‐average molecular weight (M_n) with time further supporting the weight loss data. Dynamic mechanical analysis showed a decrease in ultimate stress and modulus with time. The crystallinity of multiblock copolymers changed significantly with degradation time as indicated from differential scanning calorimetric analysis. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3767–3774, 2010     

Novel THTPBA/PEG‐derived highly branched polyurethane scaffolds with improved mechanical property and biocompatibility

Highly branched polyurethane (PU) scaffolds that match mechanical properties are the preferred tissue engineering materials, which is composed of a multi‐hydroxyl‐terminated poly(butadiene‐co‐acrylonitrile) (THTPBA) prepolymer and poly(ethylene glycol) (PEG) via 1,6‐hexamethylene diisocyanate as anchor molecule. This combination is anticipated to influence or alter hydrophilicity or hydrophobicity, degradation and haemocompatibility of the PEG‐derived PUs. Hence, the surface properties, degradability, mechanical and biomedical properties of the PUs were scrutinized and assessed by FTIR, contact angles, gravimetry, stress‐strain measurement and haemolysis, platelet adhesion as well as methyl tretrazolium (MTT) assays. The experimental results indicated that the incorporation of THTPBA can mediate the degradation rate, which took place at the urethane or ester bonds in polymer chains. The haemolytic activity, platelet activation, and MTT investigations elicited that the component ratios of THTPBA to PEG had important influence on biomedical properties, including in vitro blood compatibility, cytotoxicity, and cell cycle or apoptosis of the PU scaffolds. The tensile stress‐strain investigations showed that the highly branched architecture offered high elastic modulus and mechanical strength. The novel PU scaffolds with highly branched architecture exhibited improved mechanical properties and biocompatibility as well as low toxicity by regulating proper component ratios, and are expected to be employed in tissue engineering, or as potential candidates for other blood‐contacting applications. Copyright © 2011 John Wiley & Sons, Ltd.     

Polyisobutylene‐based segmented polyureas. I. Synthesis of hydrolytically and oxidatively stable polyureas

Novel segmented polyurea elastomers containing soft polyisobutylene (PIB) segments were synthesized and characterized. The key ingredient, primary amine‐telechelic PIB oligomers (NH₂‐PIB‐NH₂) with number average molecular weights of 2500 and 6200 g/mol were synthesized. PIB‐based polyureas were prepared by using various aliphatic diisocyanates and diamine chain extenders with hard segment contents between 9.5 and 46.5% by weight. All copolymers displayed microphase morphologies as determined by dynamic mechanical analysis. Tensile strengths of nonchain‐extended and chain‐extended polyureas showed a linear dependence on the urea hard segment content. PIB‐based polyureas prepared with NH₂‐PIB‐NH₂ of M_n = 2500 g/mol, 4,4′‐methylendbis(cyclohexylisocyantate), and 1,6‐diaminohexane containing 45% hard segment exhibited 19.5 MPa tensile strength which rose to 23 MPa upon annealing at 150 °C for 12 h. With increasing hard segment content, elongation at break decreased from ～ 450% to a plateau of 110%. The hydrolytic and oxidative stability of PIB‐based polyureas were unprecedented. Although commercial “oxidatively resistant” thermoplastic polyurethanes degraded severely upon exposure to boiling water or concentrated nitric acid, the experimental polyureas survived without much degradation in properties. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 38–48, 2009     

Preparation,characterization, and properties of fluorinated polyurethanes

Novel fluorinated polyurethanes (FPUs) were prepared by living radical polymerization of polyurethanes and hexafluorobutyl acrylate. The structures of the FPUs were characterized by FTIR, ¹H NMR, GPC, DSC, and XPS. The fluorinated polyurethane polymerization was investigated and showed monomer conversion, and molecular weight increased with increasing reaction time. In this way, the fluorine content in polyurethane could be easily adjusted by controlling the content of the fluorinated acrylate monomer. The mechanical evaluation shows that FPUs exhibit good mechanical properties. Morphology of FPU films was observed by scanning electron spectroscopy. The effects of the fluorine content on the surface properties and oxidative stability of FPUs were investigated. FPUs films were devoid of significant surface degradation after immersion in 20% H₂O₂ and 0.1 M CoCl₂ at 37 °C for 5 weeks. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 3248–3256, 2009     

Lysine‐based functional blocked isocyanates for the preparation of polyurethanes provided with pendant side groups

This article describes a methodology to prepare polyurethanes (PUs), decorated with pendant (bio)functional side groups, by polymerizing (bio)functionalized blocked diisocyanates with polyols. Caprolactam blocked lysine diisocyanate methyl ester (BLDI‐OMe) was prepared in high yields, by reacting the methyl ester of lysine with carbonyl biscaprolactam. In the absence of a catalyst, the polymerization of BLDI‐OMe with polycaprolactone and polytetrahydrofuran resulted in strictly linear PUs due to the high selective reactivity of the blocked isocyanates (BIs). Although the ester appeared to be less reactive, we found hydrolyzing conditions for the ester, without affecting the BIs. The free acid groups were converted into a N‐hydroxysuccinimide (NHS) activated ester, which was a versatile intermediate for further functionalization. After having demonstrated that model amines were able to substitute NHS without effecting the BIs groups, the same chemistry was used to couple biotin, giving a biotin functional caprolactam blocked lysine diisocyanate. The polymerization with polyols afforded the corresponding biotin‐functional PUs. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2036–2049     

Stereoregular poly‐O‐methyl [m,n]‐polyurethanes derived from D‐mannitol

Novel linear carbohydrate‐derived [m,n]‐polyurethanes are successfully prepared using D ‐mannitol as renewable and low cost starting material. The key comonomer, 1,6‐di‐O‐phenylcarbonyl‐2,3,4,5‐tetra‐O‐methyl‐D ‐mannitol is polymerized with a diamine synthesized from D ‐mannitol or with alkylenediamines. These polymerization reactions afford, respectively, a [6,6]‐polyurethane entirely based on a carbohydrate derivative or [m,n]‐polyurethanes constituted by a poly‐O‐methyl substituted unit alternating with a polymethylene chain. All these polymers are stereoregular, as result of the C₂ axis of symmetry of mannitol. The optically active polyurethanes are characterized by standard methods (FTIR, RMN, GPC, TGA, and DSC). Thus, GPC analysis reveals weight‐average molecular weights between 18,000 and 25,000 Da. Thermal studies (DSC) indicate that the polymers obtained are amorphous materials with T_g values dependent on the structure and chain length of the diamine constituent. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Blood compatibility of fluorodiol‐containing polyurethanes

A number of fluorodiol‐containing polyurethanes were synthesized from the fluorodiols 1H,1H,12H,12H‐perfluoro‐1,12‐dodecanediol (PFDDOL) and 2,2,3,3,‐tetrafluoro‐1,4‐butanediol (TF) and characterized using Fourier transform infrared spectroscopy, gel permeation chromatography, and electron spectroscopy for chemical analysis (ESCA). The effect of the fluorine content on the physical and surface properties of the polymers and on their blood compatibility was investigated. A higher content of fluorine atoms exposed on the surface results in a lower surface energy, a lower relative index of platelet adhesion, and a lower fibrinogen/albumin adsorption ratio (F/A ratio). The polyurethane containing a 50% molar ratio of PFDDOL and TF as the chain extender exhibited the lowest surface energy and superior blood compatibility (RIPA value, 0.06; F/A ratio, 0.672). © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3231–3242, 2007     

Synthesis and thermal transition behavior of model thermoplastic polyurethanes containing MDI/butanediol‐based monodisperse hard segments

Amine‐terminated monodisperse hard segments (MDHSs) containing two to four 4,4′‐methylenebis (phenyl isocyanate) extended by 1,4‐butanediol have been synthesized using carboxybenzyl protecting‐deprotecting strategy. Pure MDHSs in large scale were obtained in good yield and their structures were confirmed by ¹H‐, ¹³C‐NMR spectroscopy and GPC‐MALLS. Differential scanning calorimetry (DSC) showed that as the hard segment (HS) size increased, the melting and glass transition temperature and the change of heat capacity at glass transition of ethyl capped MDHSs increased. Model thermoplastic polyurethanes (TPUs) were synthesized using the reaction of bischloroformate of poly (tetramethylene oxide) (PTMO) diol or polyisobutylene (PIB) diol with amine‐terminated MDHSs. X‐ray diffraction results indicated the amorphous structure of model TPUs. DSC revealed HS related endotherms, regardless of SS, which were attributed to the local ordering of the HSs. Additional endotherms in PTMO based model TPUs might arise from the dissociation of hydrogen bonding between PTMO and HSs. The lower T_g in model TPUs compared to the polydisperse analogues observed by dynamic mechanical analysis (DMA) indicated higher microphase separation of monodisperse HSs. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 3171–3181     

Morphology and tensile properties of model thermoplastic polyurethanes with MDI/butanediol based monodisperse hard segments

Morphology and tensile properties of model thermoplastic polyurethanes (TPUs) containing polyisobutylene (PIB) or poly(tetramethylene oxide) (PTMO) based soft segment and 4,4‐methylene bis(phenyl isocyanate) (MDI) and 1,4‐butanediol (BDO) based monodisperse hard segments (HSs), consisting of exactly two to four MDI units extended by BDO, were investigated. Using FT‐IR spectroscopy, increased hydrogen bonded C?O fraction was observed in model TPUs as the HS size increased. The hydrogen bonded C?O fraction was higher in PIB based TPUs compared with PTMO based TPUs, indicating higher phase separation in PIB based TPUs. The morphology of TPUs was investigated using AFM phase imaging, which showed ribbon‐like or interconnected hard domains in PTMO based model TPUs and randomly dispersed hard domains in PIB based model TPUs. SAXS revealed that the degree of phase separation in the model TPUs was higher than in their polydisperse analogues. Domain spacing as well as interfacial thickness increased with the increasing HS size, and both values were higher in PTMO based TPUs. The tensile analysis indicated that model TPUs exhibited higher modulus and slightly higher elongation compared with their polydisperse analogues. Only in PTMO based model TPUs, strain induced crystallization was observed above 300% elongation. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 2485–2493