Redox initiated cationic polymerization

A novel catalytic method for carrying out the cationic polymerizations has been developed based on a redox initiator system in which the reducing component is delivered to the reaction mixture in the vapor state. The redox couple consists of a diaryliodonium salt that is dissolved in the monomer and a noble metal catalyst is added. The silane reducing agent is introduced to the reaction mixture in the vapor state using air as the carrier gas. Reduction of the diaryliodonium salt by the silane results in the liberation of a Brønsted superacid that initiates cationic polymerizations. A study of the effects of variations in the structures of the diaryliodonium salt, the silane, and the type of noble metal catalyst was carried out. In principle, the initiator system is applicable to all types of cationically polymerizable monomers and oligomers including: the ring‐opening polymerizations of such heterocyclic monomers as epoxides and oxetanes and, in addition, the polymerization of vinyl ether monomers such as vinyl ethers. The use of this initiator system for carrying out commercially attractive cross‐linking polymerizations for coatings, composites, and encapsulations is discussed. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 1825–1835, 2009     

Redox initiated cationic polymerization: Reduction of diaryliodonium salts by 9‐BBN

Diaryliodonium salts undergo facile reduction by the dialkylborane, 9‐BBN. The combination of these two reagents constitutes a redox couple that can be employed as a convenient and versatile initiator system for the cationic polymerizations of styrenic monomers, vinyl ethers and the ring‐opening polymerizations of cyclic ethers and acetals including; epoxides, oxetanes, tetrahydrofuran, and 1,3,5‐trioxane. The polymerizations of these monomers can be carried out in either neat monomer or under solution conditions. Typically, the redox cationic polymerizations of the above monomers are rapid and exothermic. Optical pyrometry (infrared thermography) was employed as a convenient method with which to monitor and optimize the aforementioned redox initiated cationic polymerizations. Studies of the effects of variations in the structure and concentrations of the diaryliodonium salt and 9‐BBN on the polymerizations of various monomers were carried out. A mechanism for the redox cationic initiation of the polymerizations was proposed. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5639–5651, 2009     

Redox initiated cationic polymerization of oxetanes

3,3‐Disubstituted oxetane monomers were found to undergo rapid, exothermic redox initiated cationic ring‐opening polymerization in the presence of a diaryliodonium or triarylsulfonium salt oxidizing agent and a hydrosilane reducing agent. The redox reaction requires a noble metal complex as a catalyst and several potential catalysts were evaluated. The palladium complex, Cl₂(COD)Pd^II, was observed to provide good shelf life stability while, at the same time, affording high reactivity in the presence of a variety of hydrosilane reducing agents. A range of structurally diverse oxetane monomers undergo polymerization under redox cationic conditions. When a small amount of an alkylated epoxide was added as a “kick‐start” accelerator to these same oxetanes, the redox initiated cationic polymerizations were extraordinarily rapid owing to the marked reduction in the induction period. A mechanistic interpretation of these results is offered. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1854–1861     

Redox Intitiated Cationic Polymerization

Two novel redox initiator systems have been developed for carrying out the cationic polymerizations of vinyl and heterocyclic monomers. The initiators are based on various onium salts as the oxidant together with an alkylborane or an organosilane as the reducing agent. Using both redox cationic initiator systems, the polymerizations of a wide variety of monomers can be carried out at or below room temperature in the presence or absence of unreactive solvents. Also described in this communication is the novel use of a two-component redox system in which the reducing agent, a silane, is delivered to the monomer sample in the vapor state. Optical pyrometry (infrared thermography) was employed as a convenient method with which to monitor the polymerizations in real-time. A study of the effects of variations in the structures of the onium salt, the silane and the type of noble metal catalyst were carried out. The use of these initiator systems for carrying out commercially attractive crosslinking polymerizations for coatings, composites and electronic encapsulations is discussed.     

Dual photo‐ and thermally initiated cationic polymerization of epoxy monomers

Selective inhibition of the photoinitiated cationic ring‐opening polymerization of epoxides by dialkyl sulfides has provided dual systems that can be “activated” by UV irradiation and then subsequently be polymerized by the application of heat. It is proposed that dialkyl sulfides terminate the initial or growing polyether chains at an early stage to form stable trialkylsulfonium salts. These systems are dormant at room temperature but on thermolysis, the sulfonium salts are capable of reinitiating ring‐opening polymerization. These dual photo‐ and thermal cure systems have potential applications in adhesives, potting resins, and composites. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6750–6764, 2006     

Long‐wavelength‐absorbing dialkylphenacylsulfonium salt photoinitiators: Synthesis and photoinduced cationic polymerization

A series of sulfonium salt photoinitiators with the general structure Ar′S⁺CH₃(C₁₂H₂₅)SbF, where Ar′ is phenacyl (I), 2‐indanonyl (II), 4‐methoxyphenacyl (III), 2‐naphthoylmethyl (IV), 1‐anthroylmethyl (V), or 1‐pyrenoylmethyl (VI), were prepared with a novel, simple one‐pot process that involves the reaction of an α‐bromoalkylarylketone (Ar′Br) with the dialkylsulfide (CH₃SC₁₂H₂₅) in the presence of sodium hexafluroantimonate in 2‐butanone at room temperature. The photoreactivity of photoinitiators II–VI were evaluated and compared to the unsubstituted analogue, I, in the polymerization of a variety of epoxide monomers. Real‐time infrared spectroscopy and differential scanning photocalorimetry studies revealed that the indanonyl initiator II is more active than I. However, sulfonium salts IV–VI, which contain polycyclic aromatic structures, are much less effective as cationic photoinitiators. Interestingly, photoinitiator III is either more or less reactive compared to I, depending on the monomer used. Our work also showed that the efficiency of the unsubstituted phenacylsulfonium salt I can be significantly enhanced through the use of photosensitizers. Mechanistic aspects of the photopolymerization studies are discussed. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1433–1442, 2000     

Synergistic interaction of epoxides and N‐vinylcarbazole during photoinitiated cationic polymerization

A kinetic study was conducted of the independent photoinitiated cationic polymerization of a number of epoxide monomers and mixtures of these monomers with N‐vinylcarbazole. The results show that these two different classes of monomers undergo complex synergistic interactions with one another during polymerization. It was demonstrated that N‐vinylcarbazole as well as other carbazoles are efficient photosensitizers for the photolysis of both diaryliodonium and triarylsulfonium salt photoinitiators. In the presence of large amounts of N‐vinylcarbazole, the rates of the cationic ring‐opening photopolymerization of epoxides are markedly accelerated. This effect has been ascribed to a photoinitiated free‐radical chain reaction that results in the oxidation of monomeric and polymeric N‐vinylcarbazole radicals by the onium salt photoinitiators to generate cations. These cations can initiate the ring‐opening polymerization of the epoxides, leading to the production of copolymers. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3697–3709, 2000     

Phenothiazine photosensitizers for onium salt photoinitiated cationic polymerization

Phenothiazine compounds bearing a wide range of different substituents are excellent photosensitizers for onium salt cationic photoinitiators. These photosensitizers are generally operative in the mid‐ and long‐range regions of the UV spectrum and are especially useful for enhancing the rate of photoinitiated cationic polymerization carried out utilizing both filtered and broadband UV emission sources. In this article, the syntheses of several different substituted phenothiazines are described and the ability of these compounds to photosensitize the photolysis of different onium salt photoinitiators is evaluated. Attempts were made to correlate the structure and spectral characteristics of the phenothiazines with their efficiency of photosensitization in the cationic photopolymerizations of several typical epoxide and vinyl ether monomers. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1187–1197, 2001     

The participation of the anion and alkyl substituent of diaryliodonium salts in photo‐initiated cationic polymerization reactions

The photo‐initiated cationic polymerization (PCP) of epoxides using diaryliodonium salt photoacid generators (PAGs) bearing alkyl groups and anions was investigated. The properties and reactivities of a series of iodonium salts containing various cations and anions were compared in the context of a PCP reaction. The products from the decomposition of the cations of these salts were analyzed using gas chromatography‐mass spectrometry (GC‐MS) spectra. The relationship between the molecular structure of the salts and their reaction mechanism in the PCP reaction was investigated. Based on the results of the investigation, it was concluded that the structures of the cations and anions of theiodonium salts affect the PCP reaction rate, which was controlled by the products from the diaryliodonium salts. As part of an additional investigation, the diaryliodonium salts‐epoxide materials were applied to 254 nm‐photo‐patterning. Copyright © 2006 John Wiley & Sons, Ltd.     

Redox initiated cationic polymerization: The unique behavior of alkyl glycidyl ethers

Redox systems composed of a diaryliodonium or a triarylsulfonium salt together with a silane bearing Si? H groups were used for the in situ generation of strong Brønsted acids at room temperature in the presence of alkyl glycidyl ether monomers. Secondary oxiranium intermediates are generated with lifetimes from minutes to hours at room temperature. These systems undergo rapid, exothermic cationic chain polymerization when the temperature is raised. Metastable monomer‐redox initiator systems were also observed to undergo frontal polymerizations when a localized heat source is applied to the sample. The application of these delayed cationic ring‐opening polymerization systems for the development of one‐component structural adhesives that undergo rapid thermosetting at low temperatures are discussed. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Atom transfer radical polymerization initiated by N‐bromosuccinimide

N‐Bromosuccinimide (NBS) was used as the initiator in the atom transfer radical polymerizations of styrene (St) and methyl methacrylate (MMA). The NBS/CuBr/bipyridine (bpy) system shows good controllability for both polymerizations and yields polymers with polydispersity indexes ranging from 1.18 to 1.25 for St and 1.14 to 1.41 for MMA, depending on the conditions used. The end‐group analysis of poly(MMA) and polystyrene indicated the polymerization is initiated by the succinimidyl radicals formed from the redox reaction of NBS with CuBr/bpy. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5811–5816, 2004     

Surface promoted redox cationic polymerization of epoxy monomers catalyzed by silver salts

The first example of a one‐component room temperature curing redox cationic polymerization for metal surfaces is described. A weak Lewis acid (Ag⁺) is used as a latent catalyst to likely generate a much stronger one (Fe²⁺/Fe³⁺ or Cu²⁺) at the bond line interface. Such a process has been demonstrated for 3,4‐epoxycyclohexylmethyl‐3,4‐epoxycyclohexane carboxylate using [Ag(1,5‐cyclooctadiene)₂]SbF₆ with the polymerization monitored most conveniently by fourier transform infrared spectroscopy (FTIR). This system, however, demonstrates a relatively low adhesive strength even following curing for 24 h. Higher bond strengths were achieved using mixtures with other cationically polymerizable monomers (vinyl ethers, tetrahydrofuran (THF), oxetanes). Factors considered for optimization of the rates and extent of reaction were the concentrations of a vinyl ether comonomer and [AgL_n]X, the nature of the counterion (X), and of the ligand (L). The performance of the Ag(I) system was compared to that of Cu(I) and various organic cations and the activity of the redox cationic polymerizations on a range of metallic (iron, copper, and aluminium) and nonmetallic (glass and various plastics) substrates was studied. A relatively high glass transition temperature was recorded for the optimized model system and the bonding strength at elevated temperature (150–200 °C) following a room temperature cure was found to be attractive compared to selected model anaerobic acrylate compositions. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Supramolecular diaryliodonium salt‐crown ether complexes as cationic photoinitiators

Diaryliodonium salts spontaneously form crystalline 1:1 supramolecular complexes at room temperature in good to excellent yields with 18‐crown‐6 ether and its cyclohexano‐ and benzo‐substituted analogs. The complexes were characterized using IR, UV, MS, ¹H, and ¹³C‐NMR spectroscopy and by single crystal X‐ray crystallography. The analytical data obtained were consistent with a structure in which the positively charged iodine atom of diaryliodonium cation is positioned above and over the center of the crown ether ring with the positively charged iodine atom coordinated to the crown ether oxygen atoms. The diaryliodonium salt‐crown ether complexes are photosensitive and were used to carry out the photoinitiated cationic polymerizations of a number of mono‐ and difunctional monomers. During irradiation with UV light, the supramolecular complexes undergo photolysis with the generation of a Brønsted acid and with the concomitant release of the crown ether. When used as photoinitiators, the crown ether that is released markedly influences the kinetics of the subsequent cationic polymerization of the monomer. Further studies demonstrated that the photolysis of diaryliodonium salt‐crown ether supramolecular complexes can be photosensitized using typical‐electron transfer photosensitizers. Free radical‐promoted photosensitization using typical unimolecular free radical photoinitiators such as 2,2‐dimethoxy‐2‐phenylacetophenone also takes place readily. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Investigations of the reactivity of “kick‐started” oxetanes in photoinitiated cationic polymerization

The ability of certain alkyl substituted epoxides to accelerate the photoinitiated cationic ring‐opening polymerizations of oxetane monomers by substantially reducing or eliminating the induction period altogether has been termed by us “kick‐starting.” In this communication, the rates of photopolymerization of several model “kick‐started” oxetane systems were quantified and compared with the analogous biscycloaliphatic epoxide monomer, 3,4‐epoxycyclohexylmethyl 3′,4′‐epoxycyclohexanecarboxylate (ERL). It has been found that the “kick‐started” systems undergo photopolymerization at rates that are at least two‐fold faster than ERL. These results suggest that “kick‐started” oxetanes could replace ERL in many applications in which high speed ultraviolet induced crosslinking photopolymerizations are carried out. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 586–593     

Ring‐opening polymerization of 1,3‐benzoxazines by p‐toluenesulfonates as thermally latent initiators

p‐Toluenesulfonic acid (TsOH) and several alkyl p‐toluenesulfonates, that is, methyl p‐toluenesulfonate (TsOMe), cyclohexyl p‐toluenesulfonate (TsOCH), and neopentyl p‐toluenesulfonate (TsONP), were evaluated as initiators for the ring‐opening polymerization of benzoxazines. TsOH and TsOMe were highly efficient initiators that induced the polymerization at 60 and 80 °C, respectively. In contrast, TsOCH and TsONP did not initiate the polymerization below 100 °C, while they induced the polymerization at elevated temperatures, 120 and 150 °C, respectively. When TsOCH was used as an initiator, the corresponding polymerization rate was comparable to that observed for the polymerization with using TsOH as an initiator. These results suggested that neutral TsOCH and TsONP can be regarded as “thermally latent initiators,” which underwent the thermal dissociation at the elevated temperatures to generate the corresponding alkyl cations and/or TsOH as the initiators of the polymerization. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Resorcinol‐based benzoxazine with low polymerization temperature

The industrial applications of benzoxazines are limited due to their high curing temperatures. This drawback can be overcome by more reactive precursor compared to conventional benzoxazines or by application of efficient initiators. We report the synthesis of a new resorcinol‐based benzoxazine and its cationic polymerization with thermolatent super acids, namely organic sulfonium hexafluoroantimonates. This combination of a reactive precursor and an efficient initiator results in a curing temperature below 100 °C (differential scanning calorimetry onset) which is up to now one of the lowest polymerization temperatures for benzoxazine systems. Furthermore, the thermal stability of the formed polybenzoxazine has not been influenced by the applied initiators. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1693–1699     

Abilities of 1‐(9‐anthrylmethyloxy)‐2‐pyridone and related compounds to initiate radical and cationic photopolymerizations

This study explored the abilities of 1‐(9‐anthrylmethyloxy)‐2‐pyridone and related compounds, which absorb long‐wavelength light (>350 nm), to photochemically initiate radical and cationic polymerizations. It was found that the irradiation of the title compounds initiates the radical polymerization of styrene whereas the cationic polymerization of oxetane proceeds in the presence of these photoinitiators to a negligible extent. The behavior of 9‐anthrylmethyloxyl and amidyl radicals in the photopolymerization process of styrene was discussed based on ¹H NMR, UV, and fluorescence spectral data. In addition, the photoinitiation ability of the anthrylmethyloxyl end group was also investigated by using its model compound. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2859–2865, 2004     

Cationation of dimethylallyl alcohols by B(C6F5)3 as models of the (Re)initiation reaction in the bio‐inspired cationic polymerization of isoprene

The polymerization of isoprene initiated by dimethylallyl alcohols (DMAOH) in the presence of Lewis acids (LAs) as coinitiators has been selected as a potential model of the proposed cationic mechanisms involved in natural rubber (NR) biosynthesis. In view to investigate the activation/ionization mechanism of the allyl alcohol chain terminus (PIAllOH), which was shown to exist in NR, different isomers of DMAOH were used as simple models of polyisoprene chain‐end structures in the presence of tris(pentafluorophenyl)borane (BLA) as a LA. It is shown that cationation of 3,3‐DMAOH by BLA proceeds by direct OH abstraction. However, this process is strongly retarded in the presence of 2,6‐di‐tert‐butylpyridine (d^tBP), due to the formation of different BLA complexes, one with 3,3‐DMAOH, active for cationation, and a dormant one involving its ionized form 3,3‐DMAO^?. The monomer generated in situ by ionization/proton elimination steps subsequently adds on the primary allylic carbocation form, then resulting in the formation of oligoisoprenes, whereas the tertiary carbocation form of the allylic carbocation yields exclusively to proton elimination and isoprene formation, a possible mechanism of chain‐end termination. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

Redox initiator systems for emulsion polymerization of acrylates

The performance of different redox initiator couples to initiate the emulsion polymerization of butyl acrylate at low temperature (40–50 °C) was investigated in both batch and seeded semibatch polymerizations. Polymerizations were carried out mimicking industrial conditions, that is, technical grade monomer and no N₂ purging was used during the polymerizations. The redox systems used contained as oxidants persulfates or hydroperoxides and as reducing agents ascorbic acid, formaldehyde sulfoxilate (SFS), tetramethyl ethylene diamine (TMEDA), Bruggolit 6 and 7 (FF6 and FF7), and sodium metabisulfites. Batch experiments showed that for systems using persulfates, the ammonium persulfate (APS)/TMEDA system provided the lower induction period and higher conversion, whereas for the systems with hydroperoxide oxidants, tert‐butyl hydroperoxide (TBHP)/FF7, TBHP/SFS, and H₂O₂/FF7 were the best alternatives. When these selected systems were used in seeded semibatch experiments of BA with allyl methacrylate, it was found that to obtain similar kinetics and microstructure (gel content and crosslinking density) than in case of using a thermal initiator at 80 °C, the polymerization could be run at 40 °C if the reactor was purged with N₂. Alternatively, in absence of N₂ polymerization, temperature should be increased to 50 °C and initiator concentration increased. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2917–2927, 2009     

Tetrafunctional initiators for cationic polymerization of olefins

3,3′,5,5′‐Tetrakis(2‐chloro‐2‐propyl)biphenyl (biphenyl tetracumyl chloride, BPTCC) and 1,3‐bis[3,5‐bis(2‐chloro‐2‐propyl)phenoxy]propane (diphenoxypropane tetracumyl chloride, DPPTCC) were synthesized as initiators for quasiliving cationic polymerization of isobutylene (IB). In the synthesis of BPTCC, tetrafunctionality was achieved via the coupling of dimethyl 5‐bromoisophthalate (DMBI) using nickel dibromide bis(triphenylphosphine) and zinc in the presence of a base; in the synthesis of DPPTCC, two equivalents of dimethyl 5‐hydroxyisophthalate were linked via reaction with 1,3‐dibromopropane in the presence of potassium carbonate. Both initiators were used to initiate the polymerization of IB under quasiliving cationic polymerization conditions. PIB initiated from BPTCC revealed a chain end/molecule value (as determined by ¹H‐NMR) of 3.85, verifying the nearly exclusive production of 4‐arm polyisobutylene (PIB). GPC analysis revealed a narrow peak representing the target four‐arm PIB, with a slight shoulder at high elution volumes (low molecular weights). GPC analysis of the PIB initiated by DPPTCC revealed multimodal distributions, suggesting the formation of two‐, three‐, and four‐arm star polymers during the polymerization. This behavior was attributed to Friedel–Crafts alkylation of the initiator core after the addition of one IB unit, which was activated by the electron‐donating oxytrimethyleneoxy linking moiety. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5942–5953, 2004