Synthesis of well‐defined hairy polymer microspheres by precipitation polymerization and surface‐initiated atom transfer radical polymerization

A variety of polymer microspheres were successfully synthesized by the surface‐initiated atom transfer radical polymerization (SI‐ATRP) of monomers by using monodisperse polymer microsphere having benzyl halide moiety as a multifunctional polymeric initiator. First, a series of monodisperse polymer microsphere having benzyl chloride with variable monomer ratio (P(St‐DVB‐VBC)) were synthesized by the precipitation polymerization of styrene (St), divinylbenzene (DVB), and 4‐vinylbenzyl chloride (VBC). Next, hairy polymer microspheres were synthesized by the surface‐initiated ATRP of various monomers with P(St‐DVB‐VBC) microsphere as a multifunctional polymeric initiator. The hair length determined by the SEC analysis of free polymer was increased with the increase of M/I. These hairy polymer microspheres were characterized by SEM, FT‐IR, and Cl content measurements. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1296–1304     

Synthesis of tri-layer hybrid microspheres with magnetic core and functional polymer shell

Tri-layer magnetite/silica/poly(divinylbenzene) (Fe₃O₄/SiO₂/PDVB) core-shell hybrid microspheres were prepared by distillation precipitation polymerization of divinylbenzene (DVB) in the presence of magnetite/3-(methacryloxyl)propyl trimethoxysilane (MPS) modified silica core-shell particles as seeds. The polymerization of DVB was performed in neat acetonitrile with 2,2′-azobisisobutyronitrile (AIBN) as initiator to coat magnetite/MPS-modified silica particles through the capture of DVB oligomers with the aid of vinyl groups on the surface of inorganic seeds in absence of any stabilizer or surfactant. Other magnetite/silica/polymer tri-layer hybrid particles, such as magnetite/silica/poly(ethyleneglycol dimethacrylate) (Fe₃O₄/SiO₂/PEGDMA) and magnetite/silica/poly(ethyleneglycol dimethacrylate-co-methacrylic acid) (Fe₃O₄/SiO₂/P(EGDMA-co-MAA)) with various polarity and functionality, were also prepared by this procedure. Magnetite/silica/poly(N,N′-methylenebisacrylamide-co-methacrylic acid) (Fe₃O₄/SiO₂/P(MBAAm-co-MAA)) were synthesized with unmodified magnetite/silica particles as seeds. The resultant tri-layer hybrid particles were characterized by transmission electron microscopy (TEM), Fourier transform infrared spectra (FT-IR), dynamic light scattering, and vibrating sample magnetometer (VSM).     

Reparation of silica/poly(methacrylic acid)/poly(divinylbenzene-co-methacrylic acid) tri-layer microspheres and the corresponding hollow polymer microspheres with movable silica core

 Hollow poly(divinylbenzene-co-methacrylic acid) (P(DVB-co-MAA)) microspheres were prepared by the selective dissolution of the non-crosslinked poly(methacrylic acid) (PMAA) mid-layer in ethanol from the corresponding silica/PMAA/P(DVB-co-MAA) tri-layer hybrid microspheres, which were afforded by a three-stage reaction. Silica/PMAA core-shell hybrid microspheres were prepared by the second-stage distillation polymerization of methacrylic acid (MAA) via the capture of the oligomers and monomers with the aid of the vinyl groups on the surface of 3-(methacryloxy)propyl trimethoxysilane (MPS)-modified silica core, which was prepared by the Stöber hydrolysis as the first stage reaction. The tri-layer hybrid microspheres were synthesized by the third-stage distillation precipitation copolymerization of functional MAA monomer and divinylbenzene (DVB) crosslinker in presence of silica/PMAA particles as seeds, in which the efficient hydrogen-bonding interaction between the carboxylic acid groups played as a driving force for the construction of monodisperse hybrid microspheres with tri-layer structure. The morphology and the structure of silica core, silica/PMAA core-shell particles, the tri-layer hybrid microspheres and the corresponding hollow polymer microspheres with movable silica cores were characterized by transmission electron microscopy (TEM), Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy (XPS).     

Porous monodisperse poly(divinylbenzene) microspheres by precipitation polymerization

The precipitation polymerization of commercial divinylbenzene in acetonitrile containing up to 40 vol. % toluene or other cosolvents is shown to produce novel porous monodisperse poly(divinylbenzene) microspheres. These microspheres have diameters between 4 and 7 μm, total pore volumes of up to 0.52 cm³/g, and surface areas of up to 800 m²/g. As no surfactant nor stabilizer was used in the preparation of these particles, their surfaces are free of any such residues. The particles were slurry-packed into stainless steel columns for size exclusion chromatography evaluation, and the results show an exclusion limit at molecular weights of 500 g/mol. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1543–1551, 1998     

Synthesis of CdS/SiO2/polymer tri-layer fluorescent nanospheres with functional polymer shells

Tri-layer CdS/SiO₂/polymer hybrid nanospheres were synthesized by distillation precipitation polymerization of either ethyleneglycol dimethacrylate（EGDMA） or EGDMA together with comonomers having different functional groups, such as methacrylic acid,4-vinylpyridine and 2-hydroxyethylmethacrylate,in the presence of 3-（methacryloxy）propyl trimefhoxysilane（MPS）-modified CdS/SiO₂ nanoparticles as seeds in acetonitrile with 2,2’-azobisisobutyronitrile（AIBN） as initiator.In this approach,MPS-modified inorganic seeds were prepared by the modification of CdS/SiO₂ nanoparticles via the self-condensation reaction between the hydroxyl groups of sinaols,in which the CdS/SiO-2 nanoparticles were afforded by a reverse microemulsion technique for the synthesis of CdS core nanoparticles with the subsequent coating of silica layer. The polymer shell-layers encapsulated over the MPS-modified CdS/SiO₂ inorganic seeds via the efficient capture of the monomers and oligomers from the solution with the aid of the vinyl groups incorporated by the MPS modification,in which the polymer shell-thickness and functional groups including carboxyl,pyridyl and hydroxyl,were facilely controlled by the feed of EGDMA as well as the types of comonomers used for the polymerization.These nanospheres were characterized by transmission electron microscopy（TEM）,Fourier-transform infrared spectroscopy（FT-IR）,thermogravimetric analysis （TGA）,fluorescence spectroscopy and zeta potential.     

Synthesis of core-shell polymer microspheres by two-stage distillation-precipitation polymerization

Narrow- or monodisperse core-shell polymer microspheres with a dense core and a lightly crosslinked shell with different functional groups, such as ester, hydroxyl, cyano, were prepared by two-stage distillation-precipitation polymerization without any stabilizer. Commercial divinylbenzene (DVB), containing 80% of DVB was polymerized by distillation-precipitation polymerization with 2,2′-azobis(2-methyl propionitrile) (AIBN) as initiator in neat acetonitrile in the absence of any stabilizer as the first stage polymerization and used as the core. When the conversion of DVB was about 35% in the first stage, the second-comonomers with different functional groups, such as methyl methacrylate (MMA), ethyl methacrylate (EMA), butyl methacrylate (BMA), 2-hydroxyethyl methacrylate (HEMA), i-octyl acrylate (i-OA), dodecyl acrylate (DA), methyl acrylate (MA), ethyl acrylate (EA), ethylene glycol dimethacrylate (EGDMA), triethyleneglycol dimethacrylate (TEGDMA), trimethylolpropane trimethacrylate (Trim), and acrylnitrile (AN) together with AIBN were introduced, respectively, into the reaction system and copolymerized with unreacted DVB on the core surface to form a lightly crosslinked functional shell. The resulting core-shell polymer particles were characterized with scanning electron microscopy (SEM) and FT-IR spectra.     

Synthesis of monodisperse poly(methacrylic acid) microspheres by distillation-precipitation polymerization

Monodisperse poly(methacrylic acid) (PMAA) microspheres were prepared by distillation-precipitation polymerization in acetonitrile with 2,2′-azobisisobutyronitrile (AIBN) as initiator. The polymeric microspheres were formed simultaneously via a precipitation polymerization manner during the distillation of the solvent out of the reaction system in the absence of any surfactant and crosslinker. Monodisperse PMAA microspheres with spherical shape and smooth surface were synthesized with diameters ranging from 60 to 290 nm below the glass transition temperature of PMAA without any stabilizer. The particle size increased with increasing monomer concentration, which may be resulted from the higher molecular weight for the polymerization. To investigate the growth procedure of PMAA microspheres, the morphology of microspheres over the distillated acetonitrile volume was conducted by monitoring the morphologies with TEM. GPC and FTIR provide key insights into the particle growth mechanism. The PMAA microspheres may be formed by an internal contraction due to the marginal solvency of the continuous phase with the aid of the hydrogen-bonding interaction between the carboxylic acid unit, in which the particles were stabilized by the steric effect of the pendent chains and surface gel as well as the electrostatic repulsion from the carboxylic acid group.     

Preparation of molecularly imprinted polymer microspheres via atom transfer radical precipitation polymerization

The first combined use of atom transfer radical polymerization (ATRP) and precipitation polymerization in the molecular imprinting field is described. The utilized polymerization technique, namely atom transfer radical precipitation polymerization (ATRPP), provides MIP microspheres with obvious molecular imprinting effects towards the template, fast template binding kinetics and an appreciable selectivity over structurally related compounds. The living chain propagation mechanism in ATRPP results in MIP spherical particles with diameters (number‐average diameter D_n ≈ 3 μm) much larger than those prepared via traditional radical precipitation polymerization (TRPP). In addition, the MIP microspheres prepared via ATRPP have also proven to show significantly higher high‐affinity binding site densities on their surfaces than the MIP generated via TRPP, while the binding association constants K_a and apparent maximum numbers N_max of the high‐affinity sites as well as the specific template bindings are almost the same in the two cases. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 3257–3270, 2009     

Synthesis of polymer microsphere-supported chiral pyrrolidine catalysts by precipitation polymerization and their application to asymmetric Michael addition reactions

Polymer microsphere-supported chiral pyrrolidine catalysts were successfully synthesized by a precipitation polymerization incorporating a methacrylate monomer bearing chiral N-Boc-pyrrolidine moiety, followed by removal of the N-Boc groups. The resulting polymeric catalysts were applied to the asymmetric Michael addition reactions of aldehydes with alkyl vinyl ketones. The effects of the comonomer, the molar ratios within the catalyst, the catalyst loading, the temperature, and the solvent on the catalytic performance were investigated in detail. The reactions were found to proceed smoothly in the absence of a solvent. A hydrophobic polystyrene-based chiral pyrrolidine catalyst exhibited high reactivity (up to 97% yield) and enantioselectivity (up to 95% ee) during these reactions. The catalyst could also be recovered and reused up to five times without significant loss of activity.     

Preparation of micron-size monodisperse polymer microspheres having chloromethyl group

Micron-size monodisperse polymer microspheres having chloromethyl groups thereon were prepared by two-step polymerization process as follows. First, micron-size monodisperse polystyrene particles were prepared by dispersion polymerization with 2,2-azobisisobutyronitrile as initiator in ethanol-water medium in the presence of poly(acrylic acid) as stabilizer under various conditions. Secondly, in the presence of the 1.9-m monodisperse polystyrene particles produced under the optimum conditions, seeded copolymerization for styrene and chloromethyl styrene was carried out. The seeded copolymerization proceeded smoothly without producing new particles, and it was confirmed by x-ray photoelectron spectroscopy that the chloromethyl group existed more at the surface of the produced microsphere than at that of film cast from the benzene solution in which the microspheres were dissolved.Part CVI of the series Studies on Suspension and Emulsion.     

Preparation of micron-size monodisperse polymer microspheres having crosslinked structures and vinyl groups

Micron-size monodisperse polymer microspheres having crosslinked structures therein and vinyl groups thereon were prepared by seeded copolymerization of styrene and divinylbenzene with 2,2-azobisisobutyronitrile as initiator in ethanolwater medium in the presence of 2.1-m monodisperse polystyrene seed particles produced by dispersion polymerization. The optimum conditions of the seeded copolymerization for producing the microspheres with good monodispersity and colloidal stability were determined.Part CXXI of the series Studies on Suspension and Emulsion.     

Synthesis of monodisperse polystyrene microspheres by dispersion polymerization using sodium polyaspartate

We prepared monodisperse polystyrene microspheres by dispersion polymerization using sodium polyaspartate (PAspNa) as a dispersion stabilizer in an ethanol/water medium. The influence of reaction parameters, i.e., the volume fraction of ethanol in the medium, stabilizer concentration, and the monomer concentration, on the average diameter of the prepared polystyrene microspheres and its distribution were investigated. Polystyrene microspheres were successfully prepared, and the average diameter of the prepared monodisperse polystyrene microspheres was controlled by adjusting the reaction parameters. The zeta potential of the microspheres and the time course of conversion, the particle diameter and its distribution, and particle numbers were also examined. It was found that PAspNa as a dispersion stabilizer provides an environmentally benign process for the preparation of monodisperse polymer microspheres by dispersion polymerization.     

Preparation of monodisperse,reactive hydrogel microspheres and their amphoterization

Monodisperse, reactive hydrogel microspheres were prepared by precipitation polymerization ofp-nitrophenyl acrylate (NPA) with acrylamide, methacrylic acid, and methylenebisacrylamide in ethanol. The size of microspheres was controlled by the monomer ratio. Some fraction of reactive ester decomposed during the polymerization. The reactive hydrogel microspheres were converted to amphoteric ones by the reaction of NPA units with diamine. The isoelectric point of the amphoteric microspheres was around 4.0, but it was different from the pH at which the microspheres have the minimum size or the most shrunken state. This was attributed to the uneven distribution of induced amine groups.     

Synthesis of divinylbenzene–maleic anhydride microspheres using precipitation polymerization

Narrow disperse micron-range divinylbenzene-maleic anhydride microspheres have been prepared in near quantitative yields using precipitation polymerization. A variety of solvents were investigated for use as the reaction medium with a 40:60 mixture of methyl ethyl ketone and heptane providing the best results. The effects of solvent composition on particle size and morphology and monomer loading effects were also investigated. Particle size decreased with increasing solvency (increasing MEK fraction) while increases in monomer loading caused larger particle sizes. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 2223–2227, 1998     

High immobilization of antibacterial moieties onto monodisperse microspheres by dispersion polymerization using bicationic viologen surfmer

In order to achieve monodisperse particles with high content of antibacterial groups covalently bonded on surface, a bicationic viologen,N-hexyl-N’-(4-vinylbenzyl)-4,4’-bipyridinium bromide chloride(HW) was devised as a surfmer in dispersion polymerization of styrene(St) using a mixture of methanol(or ethylene glycol) and water as media.Effects of content of HW,its addition profile and composition of reaction media on particles size and incorporation of HW moieties were mainly investigated.The attachment of silver and gold nanoparticles on particle surface under UV irradiation ascertained the surface-bonded HW segments.SEM,TEM observations and XPS,zata potential measurements indicated that increase of initial HW contents and addition of HW(when polymerization had been performed for 3 h) led to grown particles and enhanced immobilization of HW moieties.Using a mixture of ethylene glycol and water as reaction media, small particles(520-142 nm) with highly attached HW moieties were prepared.Furthermore,antibacterial efficacy of the resultant particles against S.aureus was assayed,and particles with more HW moieties anchored on surface demonstrated greater efficiency of antibacterial activity.     

Preparation of polymer hollow microspheres covered by polymer solid particles via two polymerization steps

A novel surface modification method for titania nanoparticles is provided via the surface‐initiated photocatalytic polymerization with the aid of acrylic acid (AA) or sodium styrene sulfonate (NaSS). The properties of modified titania nanoparticles are investigated with aqueous electrophoresis measurements, dynamic light scattering (DLS), and transmission electron microscopy (TEM). Then the modified titania is used as Pickering stabilizer for further polymerization and the morphology of the resulted polymer microspheres is characterized by TEM and field‐emission scanning electron microscopy. It is proven that the addition of AA or NaSS for the surface‐initiated polymerization can obviously affect the structure and morphology of the final polymer composite microspheres. The formation mechanism of several kinds of polymer particles is also proposed. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Preparation of monodisperse poly(St‐co‐PETEA) microspheres by precipitation polymerization using ethanol as solvent

Precipitation polymerization of styrene (St) was carried out with pentaerythritol tetraacrylate (PETEA) to produce monodisperse crosslinked microspheres. A much safer ethanol replaced acetonitrile as a solvent in precipitation polymerization of monodisperse crosslinked poly(St‐co‐PETEA) microspheres. Monodisperse crosslinked microspheres with high monomer conversion were achieved within 4 hr. Uniform and well‐separated monodisperse were obtained in ethanol when PETEA concentration varied from 30 vol% to 90 vol% and the particle diameter decreased from 0.75 to 0.58 µm. The particle yield increased from 36.51 to 64.38% by increase in the initiator loading from 1 to 8 wt%. No coagulum occurred between particles when the polymerization time varied from 2 to 10 hr. Copyright © 2010 John Wiley & Sons, Ltd.     

Synthesis and characterization of micron‐sized monodisperse superparamagnetic polymer particles with amino groups

Micron‐sized monodisperse superparamagnetic polyglycidyl methacrylate (PGMA) particles with functional amino groups were prepared by a process involving: (1) preparation of parent monodisperse PGMA particles by the dispersion polymerization method, (2) chemical modification of the PGMA particles with ethylenediamine (EDA) to yield amino groups, and (3) impregnation of iron ions (Fe²⁺ and Fe³⁺) inside the particles and subsequently precipitating them with ammonium hydroxide to form magnetite (Fe₃O₄) nanoparticles within the polymer particles. The resultant magnetic PGMA particles with amino groups were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FTIR), X‐ray diffractometry (XRD), and vibrating sample magnetometry (VSM). SEM showed that the magnetic particles had an average size of 2.6 μm and were highly monodisperse. TEM demonstrated that the magnetite nanoparticles distributed evenly within the polymer particles. The existence of amino groups in the magnetic polymer particles was confirmed by FTIR. XRD indicated that the magnetic nanoparticles within the polymer were pure Fe₃O₄ with a spinel structure. VSM results showed that the magnetic polymer particles were superparamagnetic, and saturation magnetization was found to be 16.3 emu/g. The Fe₃O₄ content of the magnetic particles was 24.3% based on total weight. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3433–3439, 2005     

Adsorption of carbaryl using molecularly imprinted microspheres prepared by precipitation polymerization

To obtain the desired specific adsorbents for carbaryl to enrichment, separation, and analysis of trace pesticide residues in environmental water, molecularly imprinted polymer (MIP) microspheres were prepared by precipitation polymerization using carbaryl, methacrylic acid (MAA), ethylene glycol dimethacrylate (EGDMA), azobisisobutyronitrile (AIBN), and acetonitrile as template, functional monomer, cross‐linker, initiator, and porogen, respectively. Molecular modeling software was used to compute rational interaction between the template molecule and function monomer. The adsorption properties of carbaryl in acetonitrile for imprinted microspheres were evaluated by equilibrium rebinding experiments. Scatchard plot analysis revealed that there was one class of binding sites populated in the imprinted polymer microspheres with dissociation constants of 3.3 × 10^?2 mol/l and an apparent maximum number of 1.95 µmol/g. The specificity of the imprinted microspheres was investigated by binding analysis using carbaryl and structurally related carbamate pesticides. The results indicated that the obtained imprinted microspheres showed a good selectivity for carbaryl. Copyright © 2007 John Wiley & Sons, Ltd.