Preparation and characterization of flexible polyurethane foam nanocomposites reinforced by magnetic core-shell Fe3O4@APTS nanoparticles

Novel magnetic polyurethane flexible foam nanocomposites were synthesized by incorporation of aminopropyltriethoxysilane (APTS) functionalized magnetite nanoparticles (MNPs) via one-shot method. The functionalized MNPs (Fe₃O₄@APTS) were synthesized by co-precipitation of the Fe²⁺ and Fe³⁺ with NH₄OH and further functionalization with APTS onto the surface of MNPs by sol–gel method. The magnetic core-shell NPs were used up to 3.0 % in the foam formulation and the magnetic nanocomposites prepared successfully. The results of thermogravimetric analysis (TGA) showed an increasing in thermal stability of polyurethane nanocomposite foam at initial, 5 and 10 %, and maximum thermal decomposition temperatures by incorporation of Fe₃O₄@APTS. In addition SEM images revealed the uniformity of the foam structures and decreasing in pore sizes. Furthermore, VSM result showed super paramagnetic behavior for Fe₃O₄@APTS-PU nanocomposites.     

Reheating decomposition process as chemical recycling for rigid polyurethane foam

We have found that a reheating process for the products in the chemical recycling of rigid polyurethane foam by an extruder with diethanolamine as a decomposing agent is effective for improving the product stability. The product with stable viscosity was obtained by the reheating process at 175-200 °C for 2 h, regardless of the extruding condition. An amine adduct, which is an intermediate, was found to be the cause of instability of the discharged product from the extruder. At the initial stage of reheating, the intermediate decomposed, releasing toluenediamine, which promoted further decomposition of the discharged products. We have succeeded in controlling the quality of the recycled products.     

Preparation and physicochemical properties of hydroxyapatite/polyurethane nanocomposites

In this study, nanohydroxyapatite/polyurethane （nHA/PU） composites with various contents of methoxy- poly（ethylene glycol） modified nHA （0 wt%, 10 wt%, 20 wt% and 30 wt%） were prepared by solution blending process. The physicochemical properties of the composite membranes were investigated by Fourier transform infrared spectroscopy （FTIR）, X-ray diffraction （XRD）, Transmission electronic microscopy （TEM）, Differential scanning calorimetry （DSC）, Thermo gravimetric analysis （TGA） and tensile tests. TEM photos of the nanocomposites showed that the nHA was uniformly dispersed in the polymer matrix. The membrane with 10 wt% nHA showed the highest tensile strength which was about 75% higher than that of the pure PU membrane. However, the tensile strength decreased when high content （above 20 wt%） fillers were added, which was still higher than that of pure PU. TGA measurements suggested that the thermal stability of the membranes was improved owing to nHA fillers. XRD and DSC results illustrated that the crystallinity of PU soft segments decreased with the increasing content of nanoparticles in the composites.     

Preparation and characterization of waterborne polyurethane/attapulgite nanocomposites

In this paper, waterbrone polyurethane (WPU)/attapulgite (AT) nanocomposites have been prepared by direct emulsion blending. The WPU was synthesized from poly(tetramethylene glycol), 4,4-diphenylmethane diisocyanate, dimethylol butanic acid, and neutralized by triethylamine. SEM examination of fractured surfaces showed that AT particles were irregularly dispersed in the WPU matrix. FTIR analysis suggested no major chemical structural changed in the presence of a small amount of AT. DMA results showed that the storage modulus of WPU/AT nanocomposites was increased and the glass transition temperatures of both soft and hard segments shifted to higher temperature compared to the pristine WPU. Thermal resistance of the samples measured by TGA was improved with the addition of AT. The mechanical properties of the nanocomposites, examined by tensile tests, showed higher tensile strength and elongation at break than that of the pristine WPU.     

Effect of surface modification of montmorillonite on the properties of rigid polyurethane foam composites

<正>This study investigated the influence of various organically modified montmorillonites(organoclays) on the structure and properties of rigid polyurethane foam(RPUF) nanocomposites.The organoclays were modified with cetyltrimethyl ammonium bromide(CTAB),methyl tallow bis(2-hydroxyethyl) quaternary ammonium chloride (MT2ETOH) and tris(hydroxymethyl)aminomethane(THMA) and denoted as CMMT,Cloisite 30B and OMMT, respectively.MT2ETOH and THMA contain hydroxyl groups,while THMA does not have long aliphatic tail in its molecule. X-ray diffraction and transmission electron microscopy show that OMMT and Cloisite 30B can be partially exfoliated in the RPUF nanocomposites because their intercalating agents MT2ETOH and THMA can react with isocyanate.However, CMMT modified with nonreactive CTAB is mainly intercalated in the RPUF matrices.At a relatively low filler content,the RPUF/CMMT composite foam has a higher specific compressive strength(the ratio of compressive strength against the apparent density of the foams),while at relatively high filler contents,RPUF/Cloisite 30B and RPUF/OMMT composites have higher specific compressive strengths,higher modulus and more uniform pore size than the RPUF/CMMT composite.     

Preparation of waterborne polyurethane nanocomposites: Polymerization from functionalized hydroxyapatite

We report the preparation and characterization of waterborne polyurethane (WBPU)/hydroxyapatite (HAp) nanocomposites through in situ polymerization from functionalized HAp. The HAp nanoparticles (HAp NPs) were urethanated with 3-isocyanatemethyl-3,5,5-trimethyl-cyclohexylisocyanate (isophorone diisocyanate) to obtain grafted HAp NPs containing isocyanate groups (HAp-g-NCO) as crosslinkers and then the HAp-g-NCO is further polymerized with WBPU monomers to form the WBPU/HAp nanocomposites. The HAp NPs were homogeneously dispersed in the polyurethane matrix at low loading levels (?2.0 wt%), thus the mechanical strength and the elongation at break of the WBPU/HAp nanocomposites were significantly improved. Thermal stability and water resistance of the WBPU/HAp nanocomposites are also enhanced. These results suggest that the WBPU/HAp nanocomposites prepared by in situ polymerization hold the potential as new materials with improved mechanical properties, thermal stability and water resistance.     

Preparation and characterization of the bacterial cellulose/polyurethane nanocomposites

New nanocomposites based on bacterial cellulose nanofibers (BCN) and polyurethane (PU) prepolymer were prepared and characterized by SEM, FT-IR, XRD, and TG/DTG analyses. An improvement of the interface reaction between the BCN and the PU prepolymer was obtained by a solvent exchange process. FT-IR results showed the main urethane band at 2,270 cm^?1 to PU prepolymer; however, in nanocomposites new bands appear as disubstituted urea at 1,650 and 1,550 cm^?1. In addition, the observed decrease in the intensity of the hydroxyl band (3,500 cm^?1) suggests an interaction between BCN hydroxyls and NCO-free groups. The nanocomposites presented a non-crystalline character, significant thermal stability (up to 230 °C) and low water absorption when compared to pristine BCN.     

Thermal degradation characteristics of rigid polyurethane foam and the volatile products analysis with TG-FTIR-MS

Thermal degradation characteristics of rigid polyurethane (PUR) foam in both air and nitrogen gaseous environments were studied using thermogravimetry and differential scanning calorimetry (TG-DSC) hyphenated techniques. And in situ Fourier Transform Infrared (FTIR) was employed to investigate the characteristic functional groups of the decomposition residues at different temperatures. It is found that the thermal degradation of PUR material in air and N₂ present a three-stage and a two-stage process, respectively. And the degradation reaction rate of PUR in air is accelerated significantly due to the presence of oxygen. The thermal degradation mechanism of PUR under non-oxidizing gaseous environment was evaluated using a TGA instrument coupled with Fourier Transform Infrared and mass spectrometer (TG-FTIR-MS). HCFC-141b served as blowing agent is detected at the initial stage. The urethane bond groups of PUR start to break up into isocyanates segments and polyols segments from about 200 °C. With an increase of temperature, the polyols decompose into some kinds of aliphatic ether alcohol. In the temperature range of 350–500 °C, the dominant volatile products are primary amines, secondary amines, vinyl ethers and CO₂.     

Effect of aluminum diethylphosphinate on flame retardant and thermal properties of rigid polyurethane foam composites

Rigid polyurethane foam/aluminum diethylphosphinate (RUPF/ADP) composites were prepared by one-step water-blown method. Furthermore, scanning electron microscope (SEM), thermal conductivity meter, thermogravimetric analysis (TGA), limiting oxygen index, Underwriters Laboratories vertical burning test (UL-94) and microsacle combustion calorimetry were applied to investigate thermal conductivity, thermal stability, flame retardancy and combustion behavior of RPUF/ADP composites. Thermogravimetric analysis–Fourier transform infrared spectroscopy (TG–FTIR) was introduced to investigate gaseous products in degradation process of RPUF/ADP composites, while SEM and X-ray photoelectron spectroscopy were used to research char residue of the composites. It was confirmed that RPUF/ADP composites presented well cell structure with density of 53.1–59.0 kg m^?3 and thermal conductivity of 0.0425–0.0468 W m^?1 K^?1, indicating excellent insulation performance of the composites. Flame retardant test showed that ADP significantly enhanced flame retardancy of RPUF/ADP composites, RPUF/ADP30 passed UL-94 V-1 rating with LOI of 23.0 vol%. MCC test showed that ADP could significantly decrease peak of heat release rate (PHPR) of RPUF/ADP composites. PHPR value of RPUF/ADP20 was decreased to 158 W g^?1, which was 21.8% reduced compared with that of pure RPUF. TG–FTIR test revealed that the addition of ADP promoted the release of CO₂, hydrocarbons and isocyanate compound in first-step degradation of RPUF matrix while inhibited the release of CO in second step degradation. Char residue analysis showed that the addition of ADP promoted polyurethane molecular chain to form aromatic and aromatic heterocyclic structure, enhancing strength and compactness of the char. This work associated a gas–solid flame retardancy mechanism with the incorporation of ADP, which presented an effective strategy for preparation of flame retardant RPUF composites.

     

Preparation and properties of negative ion/polyurethane flexible foam composites

Abstract

In this study, negative ionpowder was modified with a silane coupling agent and then added to the polyurethane flexible foam to prepare NI/PU flexible foam composites by the one-step foaming method. The effects of the amount of negative ion powder on the mechanical properties, thermal properties and release of negative ions were investigated using scanning electron microscopy (SEM), thermogravimetric analysis (TGA), and negative ion detectors. The SEM results showed that modified negative ion powder could be more uniformly distributed around the cell walls of the polyurethane flexible foam. The thermal stability, tensile strength and resilience of the NI/PU flexible foam composite were improved with the increase of the amount of modified negative ion powder. Increasing the amount of modified negative ion powder could also result in an increase in the release of negative ions, and it reached 5500/cm³ or higher at a negative ion content of 3%.     

Preparation and characterization of rigid poly (vinyl chloride)/MMT nanocomposites

In this article, a Haake torque rheometer equipped with an internal mixer is used to study the influence of the amount of sodium montmorillonite (Na⁺‐MMT) and organically modified MMT (O‐MMT) on the characteristics of rigid poly (vinyl chloride) (PVC)/Na⁺‐MMT and PVC/O‐MMT nanocomposites, respectively. It is observed that the fusion time and temperature of the rigid PVC/Na⁺‐MMT nanocomposites are decreased with increasing the amount of Na⁺‐MMT. On the contrast, the fusion time and temperature of the rigid PVC/O‐MMT nanocomposites are increased with increasing the amount of O‐MMT. Results of X‐ray diffraction (XRD) and transmission electron microscope (TEM) indicate that MMT is partially encapsulated and intercalated in the rigid PVC/Na⁺‐MMT nanocomposites. However, results of XRD and TEM show MMT is partially intercalated and exfoliated in the rigid PVC/O‐MMT nanocomposites. Tensile strength, yield strength, and elongation at break of the rigid PVC/MMT (including PVC/Na⁺‐MMT and PVC/O‐MMT) nanocomposites were improved simultaneously with adding 1–3 wt % Na⁺‐MMT or O‐MMT with respect to those of pristine PVC. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1465–1474, 2005     

Epoxy modified polyurethane rigid foams

Rigid IPN foams were prepared by sequential polymerization of polyurethane and epoxy systems. Significantly higher compressive modulus and strength were observed with the IPN foams in comparison to the corresponding polyurethane rigid foams. The IPN foams show one glass transition temperature. The single T_g indicates the very small domain size in the PU-epoxy IPN's.     

Effect of polyol structure on the properties of the resultant magnetic polyurethane elastomer nanocomposites

In this study, two types of magnetic polyurethane (PU) elastomer nanocomposites using polycaprolactone (PCL) and polytetramethylene glycol (PTMG) as polyols were synthesized by incorporating thiodiglycolic acid surface modified Fe₃O₄ nanoparticles (TSM‐Fe₃O₄) into PU matrices through in situ polymerization method. TSM‐Fe₃O₄ nanoparticles were prepared using in situ coprecipitation method in alkali media and were characterized by X‐ray diffraction, Fourier Transform Infrared Spectrophotometer, Transmission Electron Microscopy, and Vibrating Sample Magnetometer. The effects of PCL and PTMG polyols on the properties of the resultant PUs were studied. The morphology and dispersion of the nanoparticles in the magnetic nanocomposites were studied by Scanning Electron Microscope. It was observed that dispersion of nanoparticles in PTMG‐based magnetic nanocomposite was better than PCL‐based magnetic nanocomposite. Furthermore, the effect of polyol structure on thermal and mechanical properties of nanocomposite was investigated by Thermogravimetric Analysis and Dynamic Mechanical Thermal Analysis. A decrease in the thermal stability of magnetic nanocomposites was found compared to pure PUs. Furthermore, DMTA results showed that increase in glass transition temperature of PTMG‐based magnetic nanocomposite is higher than PCL‐based magnetic nanocomposite, which is attributed to better dispersion of TSM‐Fe₃O₄ nanoparticles in PTMG‐based PU matrix. Additionally, magnetic nanocomposites exhibited a lower level of hydrophilicity compared to pure PUs. These observations were attributed to the hydrophobic behavior of TSM‐Fe₃O₄ nanoparticles. Moreover, study of fibroblast cells interaction with magnetic nanocomposites showed that the products can be a good candidate for biomedical application. Copyright © 2013 John Wiley & Sons, Ltd.     

Preparation of thermosetting polyurethane nanocomposites by montmorillonite modified with a novel intercalation agent

A novel thermosetting polyurethane (TSPU)/organic montmorillonite (OMMT) nanocomposite has been synthesized. N‐diamino octadecyl trimethyl ammonium chloride (DODTMAC) was used as an intercalation agent to treat Na⁺‐montmorillonite (MMT) and form a novel kind of OMMT. Fourier transform infrared spectroscopy (FT‐IR), wide angle X‐ray diffraction (WAXD), and thermogravimetric analysis (TGA) data indicated that the MMT was successfully intercalated by this intercalation agent, as evidenced by the fact that the basal spacing of MMT galleries was expanded from 1.5 to 3.2 nm. This OMMT was used to prepare the TSPU nanocomposites. Both the reinforcing and compatibilizing performance of the filler were investigated. Tensile tests showed that the tensile strength of TSPU/OMMT‐4 was the highest, and was about 3.62 times higher than that of the pure TSPU, and also the elongation at break showed an enhancement. Differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA) measurements illustrated that the glass transition temperature of the TSPU/OMMT‐4 nanocomposite was improved from 0.5 to 6.5 °C, which corresponded to the restriction of the soft segments of TSPU. The highest initial and center temperatures of TSPU/OMMT‐4 obtained from TGA were due to the highest retard effect of the TSPU molecular chains. WAXD studies showed that the formation of the nanocomposites in all the cases with the almost disappearance of the peaks corresponding to the basal spacing of MMT. SEM and TEM were used to investigate the morphologies of the TSPU/OMMT‐4 nanocomposite, and demonstrated that the nanocomposite was comprised of a well dispersion of a mixture of intercalated and exfoliated silicate layers throughout the matrix. It was proposed that the nano‐reinforcing effect caused by the well‐dispersed silicate layers might reduce the amount and size of voids and increase the length of the crack‐spreading path during tensile drawing. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 519–531, 2007.     

Immobilization of cellulase using polyurethane foam

Cellulase was covalently immobilized using a hydrophilic polyurethane foam (Hypol®FHP 2002). Compared to the free enzyme, immobilized cellulase showed a dramatic decrease (7.5-fold) in the Michaelis constant for carboxymethylcellulose. The immobilized enzyme also had a broader and more basic pH optimum (pH 5.5–6.0), a greater stability under heat-denaturing or liquid nitrogen-freezing conditions, and was relatively more efficient in utilizing insoluble cellulose substrates. High molecular weight compounds (Blue Dextran) could move throughout the foam matrix, indicating permeability to insoluble celluloses; activity could be further improved 2.4-fold after powdering, foams under liquid nitrogen. The improved kinetic and stability features of the immobilized cellulase combined with advantageous properties of the polyurethane foam (resistance to enzymatic degradation, plasticity of shape and size) suggest that this mechanism of cellulase immobilization has high potential for application in the industrial degradation of celluloses.     

Flame‐retardant rigid polyurethane foam with a phosphorus‐nitrogen single intumescent flame retardant

A phosphorous‐nitrogen intumescent flame‐retardant, 2,2‐diethyl‐1,3‐propanediol phosphoryl melamine (DPPM), was synthesized and characterized by Fourier transform infrared spectroscopy and nuclear magnetic resonance. Flame‐retardant rigid polyurethane foams (RPUFs) with DPPM (DPPM‐RPUF) as fire‐retardant additive were prepared. Scanning electron microscope (SEM) and mechanical performance testing showed that DPPM exhibited a favorable compatibility with RPUF and negligibly negative influence on the mechanical properties of RPUF. The flame retardancy of DPPM on RPUF was investigated by the limiting oxygen index (LOI), vertical burning test and cone calorimeter. The LOI of DPPM‐RPUF could reach 29.5%, and a UL‐94 V‐0 rating was achieved, when the content of DPPM was 25 php. Furthermore, the DPPM‐RPUF exhibited an outstanding water resistance that it could still obtain a V‐0 rating after water soaking. Thermogravimetric analysis showed that the residual weight of RPUF was relatively low, while the charring ability of DPPM‐RPUF was improved greatly. Real‐time Fourier transform infrared spectroscopy was employed to study the thermo‐oxidative degradation reactions of DPPM‐RPUF. The results revealed that the flame‐retardancy mechanism of DPPM in RPUF was based on the surface charred layer acting as a physical barrier, which slowed down the decomposition of RPUF and prevented the heat and mass transfer between the gas and the condensed phases.