Phase separation and phase dissolution in poly(ε-caprolactone)/poly(styrene-co-acrylonitrile) blend

A blend of poly(ε-caprolactone) (PCL) and poly(styrene-co-acrylonitrile) (SAN) containing 27.5 wt% of acrylonitrile having the critical composition (80/20 PCL/SAN) was studied. This PCL/SAN blend having a lower critical solution temperature (LCST) phase boundary at 122 °C offered an excellent opportunity to investigate, firstly the kinetics of phase separation above LCST (125-180 °C), and secondly the kinetics of phase dissolution below LCST (50-115 °C). The blend underwent a temperature-jump above LCST where spinodal decomposition (SD) proceeded, yielding a regularly phase-separated structure (SD structure). Then, it was quenched to the temperatures below LCST when the phase dissolution proceeded. Optical microscopy was used to observe the spinodal decomposition qualitatively while light scattering was used to characterize the phase separation and phase dissolution quantitatively. It was found that during phase dissolution the peak maximum moved towards a smaller angle (wavelength of concentration fluctuations increased) while the peak intensity decreased. This behavior was explained by a model. Also it was found that the fastest phase dissolution kinetics at 80 °C, which was characterized by an apparent diffusion coefficient, was about 10 times slower than the kinetics of phase separation at 180 °C.     

The combination of fluctuation-assisted crystallization and interface-assisted crystallization in a crystalline/crystalline blend of poly(ethylene oxide) and poly(ε-caprolactone)

The nucleation and crystallization of poly(ethylene oxide) (PEO) and poly(ε-caprolactone) (PCL) in the PEO/PCL blends have been investigated by means of optical microscopy (OM) and differential scanning calorimetry (DSC). During the isothermal or nonisothermal crystallization process, when the adjacent PEO is in the molten state, PCL nucleation preferentially occurs at the PEO and PCL interface; after the crystallization of the adjacent PEO, much more PCL nuclei form on the surface of the PEO crystal. However, PEO crystallizes normally and no interfacial nucleation occurs in the blend. The concentration fluctuation caused by liquid–liquid phase separation (LLPS) induces the motion of PEO and PCL chains through interdiffusion and possible orientation of chain segments. The oriented PEO chain segments can assist PCL nucleation, and the heterogeneous nucleation ability of PEO increases with the orientation of PEO chains. Oriented PCL chain segments have no heterogeneous nucleation ability on PEO. It is postulated that the interfacial nucleation of PCL in the PEO/PCL blend follows the combination of “fluctuation-assisted crystallization” and “interface-assisted crystallization” mechanisms.

Nonisothermal crystallization and microstructural behavior of poly(ε-caprolactone) and granular tapioca starch-based biocomposites

The nonisothermal crystallization behavior of poly(ε-caprolactone) (PCL) in the presence of varying concentrations of granular tapioca starch (GTS) was studied. Various crystallization parameters were studied by differential scanning calorimeter at four different cooling rates and these parameters were analyzed using Jeziorny, Ozawa, and Liu models. Kissinger method was used to estimate the activation energy (ΔE) of the PCL/GTS composites. The ΔE results suggested that the speed of crystallization was inhibited by GTS particles. Polarized light optical microscopy suggests formation of spherulite structure in PCL and PCL/GTS composites while no evidence of nucleation by GTS particles was observed.     

Effect of film thickness on morphological evolution in dewetting and crystallization of polystyrene/poly(ε-caprolactone) blend films

In this Article, the morphological evolution in the blend thin film of polystyrene (PS)/poly(ε-caprolactone) (PCL) was investigated via mainly AFM. It was found that an enriched two-layer structure with PS at the upper layer and PCL at the bottom layer was formed during spinning coating. By changing the solution concentration, different kinds of crystal morphologies, such as finger-like, dendritic, and spherulitic-like, could be obtained at the bottom PCL layer. These different initial states led to the morphological evolution processes to be quite different from each other, so the phase separation, dewetting, and crystalline morphology of PS/PCL blend films as a function of time were studied. It was interesting to find that the morphological evolution of PS at the upper layer was largely dependent on the film thickness. For the ultrathin (15 nm) blend film, a liquid-solid/liquid-liquid dewetting-wetting process was observed, forming ribbons that rupture into discrete circular PS islands on voronoi finger-like PCL crystal. For the thick (30 nm) blend film, the liquid-liquid dewetting of the upper PS layer from the underlying adsorbed PCL layer was found, forming interconnected rim structures that rupture into discrete circular PS islands embedded in the single lamellar PCL dendritic crystal due to Rayleigh instability. For the thicker (60 nm) blend film, a two-step liquid-liquid dewetting process with regular holes decorated with dendritic PCL crystal at early annealing stage and small holes decorated with spherulite-like PCL crystal among the early dewetting holes at later annealing stage was observed. The mechanism of this unusual morphological evolution process was discussed on the basis of the entropy effect and annealing-induced phase separation.     

Synthesis and biodegradation of poly(2-pyrrolidone-co-ε-caprolactone)s

Copolyesteramides of 2-pyrrolidone with ε-caprolactone were synthesized by ring-opening copolymerization. The copolymers were random-like and their melting temperature and heat of fusion were dependent on the polymer composition. Biodegradation by a polyamide 4 (PA4) degrading microorganism showed rapid degradation in the region of amide-rich polymer composition. On the contrary, enzymatic hydrolysis using a lipase resulted in a different tendency, that is, ester-rich copolymers hydrolyzed rapidly. Activated sludge makes copolymers degrade to CO₂ in wide polymer composition ratio. Copolyesteramides are expected to be applied as an environmentally-friendly plastics or bioabsorbable polymers in medical fields.     

Thermal,mechanical, and topographical evaluation of nonstoichiometric α-cyclodextrin/poly(ε-caprolactone) pseudorotaxane nucleated poly(ε-caprolactone) composite films

Three pseudorotaxanes (PpR) comprised of poly (ε-caprolactone) (PCL) and α-cyclodextrin (α-CD) with varying stoichiometric ratios were synthesized and characterized. Wide-angle X-ray diffraction (WAXD) and thermogravimetric (TGA) analyses provided conclusive evidence for complexation between the guest PCL and host α-CD. The as-synthesized and characterized PpRs were used at 10 and 20% concentrations as nucleants to promote the bulk PCL crystallization in composite films. Both WAXD and TGA provided evidence for intact PpR structures in the composite films. Isothermal differential scanning calorimetric (I-DSC) analyses, performed at various crystallization temperatures demonstrated significant differences in the crystallization patterns among the composite films. In addition, I-DSC analyses showed higher Avrami constant values (n) in the PpR-nucleated composite PCL films (n ~ 3), indicating 3-dimensional crystal growth. In the case of neat PCL films, however, lower n values indicated crystal growth in 1-dimensions or 2-dimensions. Moreover, atomic force microscopic analyses showed large crests and pits in PpR-nucleated PCL composites, with irregular morphologies leading to higher surface roughness. To the contrary, the crests and pits were much smaller in the neat PCL films, resulting in lower surface roughness values. Finally, mechanical testing revealed higher tensile strength for PpR-nucleated PCL composites films, demonstrating larger load bearing capabilities. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 1529–1537     

Controlled-release and antibacterial studies of doxycycline-loaded poly(ε-caprolactone) microspheres

The objective of the present study is to achieve doxycycline’s maximum therapeutic efficacy. Doxycycline-loaded poly(ε-caprolactone) microspheres were prepared by water-in-oil-in-water (w/o/w) double emulsion solvent evaporation technique with different formulation variables such as concentrations of drug and polymer. The effects of these variables on surface morphology, particle size distribution, encapsulation efficiency, and in vitro release behavior were examined. To observe the nature of microspheres, X-ray diffraction studies were carried out. The release data obtained were determined using various kinetic models and Korsmeyer–Peppas model showed an acceptable regression value for all compositions. Antibacterial efficiency of doxycycline-loaded poly(ε-caprolactone) microspheres were assessed by determining Minimum Inhibition Concentration (MIC) by standard tube dilution method against four standard pathogenic strains. The in vitro drug release studies were carried out in phosphate buffer solution (pH 7.2). The results showed marked retardation of doxycycline release and higher percentage of polymer gave longer drug release profile. This may definitely provide a useful controlled-release drug therapy and also prove to be effective over a long period of time (76 h).     

Synthesis, characterization and self-assemble behavior of chitosan-O-poly(ε-caprolactone)

A facile strategy was proposed for synthesizing chitosan-O-poly(ε-caprolactone) (CS-O-PCL). Stoichiometric sodium dodecyl sulfate-chitosan complex (SCC) which was soluble in common organic solvents was adopted as an intermediate. Regioselective conjugation of PCL onto SCC could be achieved through condensation reaction between isocyanate-terminated PCL and hydroxyl groups of chitosan. The grafting level of PCL could be modulated by varying PCL/SCC weight ratio. SDS was removed from SCC-O-PCL using trihydroxymethylamine (Tris) as a decomplexation agent. The self-assemble behavior of the amphiphilic copolymers was studied by fluorometry, TEM and laser light scattering. The morphology of the CS-O-PCL nanoparticles was found to be dependent on PCL grafting level. Both spherical micelles and vesicle could be formed by dialysis method.     

Synthesis and properties of poly(isosorbide 2,5-furandicarboxylate-co-ε-caprolactone) copolyesters

Bio-based poly(isosorbide 2,5-furandicarboxylate-co-ε-caprolactone) (PIFCL) copolyesters were synthesized from 2,5-furandicarboxylic acid, isosorbide and ε-caprolactone. The obtained copolyesters were characterized by ¹H NMR, ¹³C NMR, intrinsic viscosity, GPC, DSC, TGA and tensile testing. The NMR characterization results confirmed the insertion of lactones units into poly(isosorbide 2,5-furandicarboxylate) (PIF) chains. All PIFCL copolyesters were amorphous with T_{D, 5%} higher than 300 °C. The glass transition temperatures of PIFCLs with FDCA molar ratio from 74% to 45% were within the range of 132.1 °C and 72.4 °C. Tensile testing revealed that introduction of ε-caprolactone into PIF chain imparted PIFCL with excellent mechanical performance, typically, PIFCL polyseter with FDCA molar ratio of 45% had a Young's modulus 858 ± 92 MPa, a tensile strength 44 ± 4 MPa and an elongation at break 480 ± 45%.     

Preparation and characterization of microspheres based on blend of poly(lactic acid) and poly(ɛ-caprolactone) with poly(vinyl alcohol) as emulsifier

In this paper, microspheres were prepared by oil-in-water (o/w) emulsion solvent evaporation method. Biodegradable polymer such as blend of poly (lactic acid) (PLA) and poly(?-caprolactone) (PCL) with certain compositions and characteristics was used to prepare the microspheres with poly(vinyl alcohol) (PVA) as an emulsifier. This study observed the microspheres particle’s size distribution at various concentrations of PVA (1%, 1.5%, 2%, and 2.5% PVA). The PVA volume variations effects during the process (50, 100, 150, 200, and 250 mL) were also observed. The blend of PLA and PCL is formed only by physical interaction between them. This can be seen from the FTIR spectrum which shows both PLA and PCL component. The microspheres physical size and appearance were observed by optical microscope (MO). The overall results of this study showed that the formula which used 50–150 mL of 2.5% polyvinyl alcohol produced the microspheres with the most uniform size distribution.     

Anionically prepared poly(ε-caprolactam-co-ε-caprolactone) and poly(ε-caprolactam-co-δ-valerolactone) copolymers: Thermal and mechanical properties

Thermal and representative physico-mechanical properties of newly prepared poly[(ε-caprolactam)-co-(ε-caprolactone)] and poly[(ε-caprolactam)-co-(δ-valerolactone)] copolymers were studied. The copolymers were synthesized by anionic polymerization of ε-caprolactam activated by isocyanate end-capped oligomeric aliphatic polyesters designated as the macroactivators (MAs). Type, concentration and molecular weight of the MAs were varied, which resulted in copolymers with different structure and properties. The impact of the new MAs used in this study on the glass transition temperature and the melting temperature of poly-ε-caprolactam was investigated by DSC. DMTA was used to analyze the effect of copolymerization on the storage modulus (E^′) and tan δ of poly-ε-caprolactam. Conventional and high-resolution TGA data revealed that all the synthesized polyesteramides possess good thermal stability. Mechanical properties were studied by notched impact and tensile testing. According to the experimental data the impact toughness increase with the MA content, being six time higher compared to the poly(ε-caprolactam) in the best situation. Water absorption was also considered in relation to the composition of the copolymers.     

Surface phase separation, dewetting feature size, and crystal morphology in thin films of polystyrene/poly(ε-caprolactone) blend

Thin films of polystyrene (PS)/poly(ε-caprolactone) (PCL) blends were prepared by spin-coating and characterized by tapping mode force microscopy (AFM). Effects of the relative concentration of PS in polymer solution on the surface phase separation and dewetting feature size of the blend films were systematically studied. Due to the coupling of phase separation, dewetting, and crystallization of the blend films with the evaporation of solvent during spin-coating, different size of PS islands decorated with various PCL crystal structures including spherulite-like, flat-on individual lamellae, and flat-on dendritic crystal were obtained in the blend films by changing the film composition. The average distance of PS islands was shown to increase with the relative concentration of PS in casting solution. For a given ratio of PS/PCL, the feature size of PS appeared to increase linearly with the square of PS concentration while the PCL concentration only determined the crystal morphology of the blend films with no influence on the upper PS domain features. This is explained in terms of vertical phase separation and spinodal dewetting of the PS rich layer from the underlying PCL rich layer, leading to the upper PS dewetting process and the underlying PCL crystalline process to be mutually independent.     

Compatibilization of immiscible poly(lactic acid)/poly(ε-caprolactone) blend through electron-beam irradiation with the addition of a compatibilizing agent

The aim of this study was to compatibilize immiscible poly(lactic acid) (PLA)/poly(ε-caprolactone) (PCL) blend by using electron-beam radiation method with the addition of a compatibilizing agent. Glycidyl methacrylate (GMA) was chosen as the compatibilizing agent, in the expectation that the GMA plays a role as a monomeric compatibilizer and a reactive agent at the interface between the PLA and the PCL phases. Compatibilization process has been investigated through the melt mixing of the PLA/PCL and the GMA by using a twin-screw extruder and the exposure of the PLA/PCL/GMA mixture to electron-beam radiation at room temperature. The melt mixing process was performed to locate the GMA at the interface, thereby expecting a finer morphology due to the GMA as the monomeric plasticizer. The exposure process was carried out to induce definite interfacial adhesion at the interface through electron-beam initiated cross-copolymerization by the medium of the GMA as the reactive agent. To investigate the results of this compatibilization strategy, the morphological, mechanical, and rheological properties of the blend were analyzed. The morphological study clearly showed the reduced particle size of dispersed PCL domains and significantly improved interfacial adhesion by the electron-beam irradiation with the addition of the GMA. The stress–strain curves of the blends irradiated at less than 20 kGy showed the typical characteristics of ductile materials. The tensile properties of the blend were strongly affected by the dose of irradiation.     

Melting of poly(ε-caprolactone) studied by step-heating calorimetry

This study demonstrates that the step-heating calorimetry, which is a kind of temperature-modulated differential scanning calorimetry, can provide valuable information on the polymer melting. Time-dependent heat flow due to the melting of lamellar crystallites in a narrow range of thickness can be directly observed, from which thickness distribution of lamellar crystallites and thickness dependence of the melting kinetics are deduced. A sample of poly(ε-caprolactone) was used as a model material of semi-crystalline polymer, which has high crystallinity (0.79) so that no recrystallization and/or reorganization occur during melting in the step-heating scan. It was revealed that superheating dependence of the melting rate coefficient increases with increasing lamellar thickness, which may be attributed to variation of the fold surface roughness with respect to lamellar thickness. Analysis based on the cylindrical nucleation model revealed much lower free energy values of lateral surface than that evaluated from crystallization behavior, suggesting that the nucleus for melting is more stable than that for crystallization.     

A facile synthesis of hydrophilic poly(ε-caprolactone)-based poly(ether-ester-amide)s

Segmented poly(ether-ester-amide)s, (PEEA)s, of controlled hydrophilicity degree, based on poly(ε-caprolactone) (PCL), were synthesized according to a facile two-step procedure using α,ω-dihydroxy oligomeric PCL, 4,7,10-trioxa-1,13-tridecanediamine and macromers prepared from poly(ethylene glycol)s and adipoyl chloride. The PEEAs showed M _n values in the range 5–11.5 kDa. A PCL-type crystallinity was found by WAXS. DSC indicated T_m values (49–51 °C) close to that of PCL macromer. Single glass transitions were observed both by DSC and DMTA techniques and the T_g values (−58–−50 °C by DSC) were slightly higher than that of PCL. The water uptake was in the range 4.8–26.0 wt.-% depending on the length of the poly(ethylene glycol) segment.

Monomers used to prepare the PEEAs.     

Development of orientation during electrospinning of fibres of poly(ε-caprolactone)

We explore the influence of a rotating collector on the internal structure of poly(ε-caprolactone) fibres electrospun from a solution in dichloroethane. We find that above a threshold collector speed, the mean fibre diameter reduces as the speed increases and the fibres are further extended. Small-angle and wide-angle X-ray scattering techniques show a preferred orientation of the lamellar crystals normal to the fibre axis which increases with collector speed to a maximum and then reduces. We have separated out the processes of fibre alignment on the collector and the orientation of crystals within the fibres. There are several stages to this behaviour which correspond to the situations (a) where the collector speed is slower than the fibre spinning rate, (b) the fibre is mechanically extended by the rotating collector and (c) where the deformation leads to fibre fracture. The mechanical deformation leads to a development of preferred orientation with extension which is similar to the prediction of the pseudo-affine deformation model and suggests that the deformation takes place during the spinning process after the crystals have formed.     

Purification, cloning and expression of an Aspergillus niger lipase for degradation of poly(lactic acid) and poly(ε-caprolactone)

A lipase from Aspergillus niger MTCC 2594 was purified 53.8-fold to homogeneity by hydrophobic interaction chromatography using octyl sepharose and the enzyme showed two protein bands with apparent molecular mass of 35 and 37 kDa respectively. The lipase exhibited maximum activity at pH 7.0 and 37 °C and was stable between pH 4.0 and 10.0 and temperatures up to 50 °C. The values of K_m and V_max were 3.83 mM and 32.21 μmol/min/mg respectively, using olive oil as substrate. Lipase encoding gene, lipA, coded for 297 amino acid residues with conserved pentapeptide sequence, G-H-S-L-G, was cloned and expressed in Pichia pastoris. Although lipA showed high homology with the known Aspergillus lipases, it exhibited differences in putative lid domain. Both native and recombinant lipases have potential for degradation of poly(lactic acid) and poly(ε-caprolactone), and the present study will serve as a baseline of initial studies for its exploitation in polymer degradation.     

The behavior of poly(ε -caprolactone) and poly(ethylene oxide)-b-poly(ε -caprolactone) grafted to a poly(glycerol adipate) backbone at the air/water interface

The behavior of crystallizable poly(ε-caprolactone) (PCL) and poly(ε-caprolactone)-b-poly(ethylene oxide) (PCL-b-PEO) is studied at the air/water interface prior and after grafting to an amorphous poly(glycerol adipate) (PGA) backbone (PGA-g-PCL, PGA-g-(PCL-b-PEO)). Langmuir isotherms are measured and the structure formation in the monolayers on the water surface is followed by Brewster angle microscopy (BAM) and in Langmuir–Blodgett films after a transfer to silicon substrates by atomic force microscopy (AFM). It is observed that PGA-g-PCL forms significantly smaller crystals on the water surface and has smaller crystallization rate compared to PCL homopolymers of identical molar masses as the grafted chains. In contrast to crystals formed by linear PCL, the crystals formed by grafted PCL in PGA-g-PCL do not melt (readsorb at the water surface) in an expansion cycle on the Langmuir trough. Additionally, increasing the subphase temperature at constant surface area significantly above the melting point of linear PCL in bulk results in the formation of a mesophase, and it does lead to the disappearance of crystals. The isotherms of PGA-g-(PCL-b-PEO) show a transition at the surface pressure of ～10 mN/m. This is related to the fact that PEO chains leave the water surface and submerge into the subphase and/or the crystallization of PCL chains. The monolayer collapse appears in an extended plateau region starting at π values of ～30 mN/m. AFM images of Langmuir–Blodgett films reveal that PCL chains in PGA-g-PCL and PGA-g-(PCL-b-PEO) form lamellar crystals with a disk-shape and interconnected platelets, respectively.     

Effect of ethanol solution of iodine on degradation of poly(ε-caprolactone)

The study of the effect of iodine on the degradation of poly(ε-caprolactone) fibers has revealed a drastic decrease in their molecular weight upon 24 h exposure to a 10% iodine solution in ethanol. It has been assumed that the main mechanism of this degradation is alcoholysis which proceeds with an efficient rate constant of nearly 7.5 × 10^–3 h^–1