Dynamic instability and steady-state response of an elliptical cracked shaft

An elliptical front crack has been found to be more accurate and realistic for modeling the transverse surface crack in rotating machinery compared with the widely used straight front crack. When the shaft rotates, the elliptical crack opens and closes alternatively, due to gravity, and thus, a “breathing effect” occurs. This variance in shaft stiffness is time-periodic, and hence, a parametrically excited system is expected. Therefore, the dynamic instability and steady-state response of a rotating shaft containing an elliptical front crack are studied in the paper. The local flexibility due to the crack is derived, and the governing equations of the crack shaft system are established using the assumed modes method. Utilizing the Bolotin’s method and harmonic balance method, the boundaries of two typical instability regions and maximum response amplitude of the cracked shaft could be computed numerically. The elliptical crack parameters (depth, shape factor and position) and damping are, respectively, considered and discussed for their effects on the dynamic behavior of the elliptical cracked shaft. Some research results might be helpful for the crack detection in rotating machinery.     

A NEW APPROACH TO FREE VIBRATION ANALYSIS OF A BEAM WITH A BREATHING CRACK BASED ON MECHANICAL ENERGY BALANCE METHOD

In this paper, a new approach to free vibration analysis of a cracked cantilever beam is proposed. By considering the effect of opening and closing the crack during the beam vibration, it is modeled as a fatigue crack. Also, local stiffness changes at the crack location are considered to be a nonlinear amplitude-dependent function and it is assumed that during one half a cycle, the frequencies and mode shapes of the beam vary continuously with time. In addition, by using the experimental tests, it is shown that the local stiffness at the crack location varies continuously between the two extreme values corresponding to the fully closed and the fully open cases of the crack. Then, by using the mechanical energy balance the dynamic response of the cracked beam is obtained at every time instant. The results show that for a specific crack depth, by approaching the crack location to the fixed end of the beam, more reduction in the fundamental frequency occurs. Furthermore, for a specific crack location, the fundamental frequency diminishes and the nonlinearity of the system increases by increasing the crack depth. In order to validate the results, the variations of the fundamental frequency ratio against the crack location are compared with experimental results.     

FREE VIBRATION ANALYSIS OF SIMPLY SUPPORTED BEAM WITH BREATHING CRACK USING PERTURBATION METHOD

In this paper, a new analytical method for vibration analysis of a cracked simply supported beam is investigated. By considering a nonlinear model for the fatigue crack, the governing equation of motion of the cracked beam is solved using perturbation method. The solution of the governing equation reveals the superhaxmonics of the fundamental frequency due to the nonlinear effects in the dynamic response of the cracked beam. Furthermore, considering such a solution, an explicit expression is also derived for the system damping changes due to the changes in the crack parameters, geometric dimensions and mechanical properties of the cracked beam. The results show that an increase in the crack severity and approaching the crack location to the middle of the beam increase the system damping. In order to validate the results, changes in the fundamental frequency ratios against the fatigue crack severities are compared with those of experimental results available in the literature. Also, a comparison is made between the free response of the cracked beam with a given crack depth and location obtained by the proposed analytical solution and that of the numerical method. The results of the proposed method agree with the experimental and numerical results.     

Six degrees of freedom coupled dynamic response of rotor with a transverse breathing crack

More coupling mechanisms between the six degrees of freedom (DOFs) are introduced by considering the contribution of the general transverse forces to stress intensity factor of mode I crack in predicting the crack additional flexibility matrix of the cracked rotor. And the obtained flexibility elements show a good agreement with the experiment result for a wide range of the crack depth ratio. Six DOFs coupled dynamic equations for cracked rotor are formulated by introducing three rotational DOFs. A response-dependent non-linear breathing crack model is applied to simulate the breathing behavior during operation in this paper. Numerical investigations are carried out to simulate the various parametric conditions on the dynamic characteristics of cracked rotor, including the crack depth, shaft slenderness ratio, and rotating speed ratio. A perturbation frequency component and its combinations with harmonic components are observed in the dynamic response obtained by six DOFs coupled models (SDCM). Some differences in evolution of whirling orbit obtained by SDCM and three DOFs coupled models are found, when the cracked rotor passes through the sub-critical speeds.     

A non-linear study of a cracked rotor

The influence of the presence of transverse cracks in a rotating shaft is analyzed. The paper addresses the influence of crack opening and closing on dynamic response during operation. The evolution of the orbit of the cracked rotor near half and one-third of the first critical speed is investigated. The dynamic response of the rotor with a breathing crack is evaluated by expanding the changing stiffness of the crack as a truncated Fourier series and then using the Harmonic Balance Method. This method is applied to compute various parametric studies including the effects of the crack depth and location on the dynamic of a crack rotor. The evolution of the first critical speed, associated amplitudes at the critical speed and half of the critical speed, and the resulting orbits during transient operation are presented and some distinguishing features of a cracked rotor are examined.     

基于小波分析的梁裂缝识别研究

利用小波分析对筒支梁的裂缝进行识别。将带裂缝筒支梁的基本振型用Mexican Hat小波进行连续小波变换，从小波系数在裂缝处出现模极大值可以识别出裂缝位置，利用由小波系数计算得到的Lipschitz指数来识别裂缝深度，Lipschitz指数随着裂缝深度的增加而减小。通过分析和仿真计算获得满意结果，在仿真算例中分析了裂缝位置对Lipschitz指数的影响很小，可以忽略；振型的测点距离越大，Lipschitz指数越大。同时指出噪声对Lipschitz指数有影响但在噪声不很大时仍能较好地识别裂缝。该方法同样适用于多条裂缝的识别和其他构件的裂缝识别。     

小波分析在悬臂梁裂纹识别中的应用

基于空间信号的小波分析理论,将含裂纹悬臂梁前四阶振型信息直接用于小波变换,小波系数在空间域上的突变反映了裂纹的存在并指出了裂纹的位置.本文分析了前四阶振型对小波识别结果的敏感性,利用小波系数模极大值在尺度上的表现与Lipschitz指数之闻的关系建立了集中因子和裂纹深度之间的关系,以此来估计裂纹深度.鉴于实测信号往往是含噪声信号,分析了噪声对识别结果的影响规律.数值算例表明利用sym4小波对含裂纹梁的四阶振型信息进行小波分析可以准确地识别出裂纹的位置和深度;高阶振型对结构损伤较为敏感,高阶振型更适合于微裂纹和含噪声信息的处理,但高阶振型的非线性也会给裂纹识别带来一定的困难.使用本文方法进行结构裂纹参数识别,噪声对裂纹位置的影响只是指示清晰度的影响,基本不会产生错误的识别,而对裂纹深度的影响远比对位置的影响复杂,由于小波系数混入了噪声成分,从而增加了集中因子的取值,致使识别结果总是比真实结果偏大.     

小波分析在圆柱壳结构损伤检测中的应用研究

为了检测出圆柱壳中的裂纹引起的损伤,利用sym4小波,对含裂纹圆柱壳的应变能曲线进行连续小波变换和多分辨分析,从小波系数出现局部模极大值来识别损伤的存在以及裂缝位置。通过分析和计算获得满意结果,表明此方法在圆柱壳结构损伤诊断中具有较高的应用价值。     

Crack detection of a double-beam carrying a concentrated mass

This paper presents the influence of a concentrated mass location on the natural frequencies of a cracked double-beam. The double-beam consists of two different beams connected by an elastic medium. The concentrated mass is located on the main beam. The relationship between the natural frequency and the location of concentrated mass is established and called “Frequency–Mass Location” (FML). The numerical simulations show that when there is a crack, the frequency of the double-beam changes irregularly when the concentrated mass is attacked at the crack position. This irregular change can be amplified by the wavelet transform and this is useful for crack detection: the crack location can be detected by the location of peaks in the wavelet transform of the FML. Finite element model for the cracked double-beam carrying a concentrated mass is presented and numerical simulations are also provided.     

含环向表面裂纹圆柱壳的波传播特性研究

研究了振动波在含有环向表面裂纹的无限长圆柱壳中的传播特性.圆柱壳体的振动用Flügge方程来描述.运用线弹性断裂力学的理论,考虑到裂纹的张开、滑移和撕裂3种模式以及它们相互之间的耦合,利用分布的线弹簧来模拟裂纹并建立了裂纹所在区域的局部柔度矩阵,得到由此引起的附加位移和壳体中内力之间的关系.在入射波已知的情况下,根据裂纹两侧区域的位移和内力的连续性条件得到了反射和透射波的幅值系数.分析了入射波通过裂纹后的透射、反射系数与激励频率和裂纹尺寸之间的关系.为基于振动功率流方法识别圆柱壳表面损伤提供了理论基础.     

A novel method for slant crack detection in rotors based on turning in two directions

This paper presents a novel way to detect fatigue slant cracks in rotors based on theoretical discussion. Hence, the dynamic behaviour of a Jeffcott rotor system with a mid-span slant crack under arbitrary crack orientations is studied. First, using concepts of fracture mechanics, the flexibility matrix and subsequently the system’s stiffness matrix are calculated. A symmetric relation for a global stiffness matrix is presented and proved. Next, the motion equations of the system that are obtained in four directions, two transverse, one torsional and one longitudinal, are solved using the Runge–Kutta numerical method. The characteristics of crack orientations for angles greater than 90° (transverse crack) are investigated in detail and their influence on the elements of the crack compliance matrix is presented. Also, slant crack characteristics with complementary angles are compared to each other. It is shown that the difference between cracked systems with complementary angles is only in 3rd row (3rd column) of the crack compliance matrix, and also it is shown that due to the presence of a slant crack, the system responses in forward and backward motion are different. Using the frequency responses of the shaft obtained, a technique to detect the existence of slant cracks on the shaft was proposed. This novel method is a simple way that can be used for slant crack detection in rotors.     

Monitoring structural damage of components using an effective modulus approach

This paper describes a novel nondestructive damage detection method that was developed to study the influence of a crack on the dynamic properties of a cantilever beam subjected to bending. Experimental measurements of transfer functions for the cracked cantilever beam revealed a change in the natural frequency with increasing crack length. A finite element model of a cracked element was created to compute the influence of severity and location of damage on the structural stiffness. The proposed model is based on the response of the cracked beam element under a static load. The change in beam deflection as a result of the crack is used to calculate the reduction in the global component stiffness. The reduction of the beam stiffness is then used to determine its dynamic response employing a modal analysis computational model. Euler–Bernoulli and Timoshenko beam theories are used to quantify the elastic stiffness matrix of a finite element. The transfer functions from both theories compare well with the experimental results. The experimental and computational natural frequencies decreased with increasing crack length. Furthermore the Euler–Bernoulli and Timoshenko beam theories resulted in approximately the same decrease in the natural frequency with increasing crack length as experimentally measured.     

Crack identification method in beam-like structures using changes in experimentally measured frequencies and Particle Swarm Optimization

In this paper, a technique is presented for the detection and localization of an open crack in beam-like structures using experimentally measured natural frequencies and the Particle Swarm Optimization (PSO) method. The technique considers the variation in local flexibility near the crack. The natural frequencies of a cracked beam are determined experimentally and numerically using the Finite Element Method (FEM). The optimization algorithm is programmed in MATLAB. The algorithm is used to estimate the location and severity of a crack by minimizing the differences between measured and calculated frequencies. The method is verified using experimentally measured data on a cantilever steel beam. The Fourier transform is adopted to improve the frequency resolution. The results demonstrate the good accuracy of the proposed technique.     

基于均匀荷载面曲率的简支裂纹梁损伤识别

为了采用模态参数对结构裂纹进行定位与定量,基于集中柔度模型,采用无质量的扭转弹簧模拟裂纹,建立简支裂纹梁的振动微分方程。针对现有柔度曲率指标仅能判断裂纹的大致范围,基于线性插值理论,建立裂纹位置与相邻测点均匀荷载面曲率差的关系,提出裂纹进一步定位公式,实现裂纹位置的精确定位。针对现有大多数损伤识别方法无法实现裂纹的损伤定量,基于位移曲率与结构刚度和弯矩的关系,理论推导了均匀荷载面曲率的结构刚度损伤程度识别方法,基于弹簧串联原理和线刚度思想,首次提出串联等效线刚度模型,建立裂纹深度与均匀荷载面曲率的关系,实现裂纹深度的定量。通过简支裂纹梁数值算例,考虑多裂纹的损伤情况,验证了新方法对裂纹定位与定量的有效性。     

Effects of a crack on the stability of a non-linear rotor system

The stability of a rotor system presenting a transverse breathing crack is studied by considering the effects of crack depth, crack location and the shaft's rotational speed. The harmonic balance method, in combination with a path-following continuation procedure, is used to calculate the periodic response of a non-linear model of a cracked rotor system. The stability of the rotor's periodic movements is studied in the frequency domain by introducing the effects of a perturbation on the periodic solution for the cracked rotor system.It is shown that the areas of instability increase considerably when the crack deepens, and that the crack's position and depth are the main factors affecting not only the non-linear behaviour of the rotor system but also the different zones of dynamic instability in the periodic solution for the cracked rotor. The effects of some other system parameters (including the disk position and the stiffness of the supports) on the dynamic stability of the non-linear periodic response of the cracked rotor system are also investigated.     

辅助质量块—单裂纹悬臂梁耦合系统固有频率的理论研究及其应用

论文研究了辅助质量块—单裂纹悬臂梁耦合系统的固有频率,用无缺陷悬臂梁固有振型叠加一个多项式来近似拟合含单裂纹悬臂梁的振型,由动力学方法推导了辅助质量块—单裂纹悬臂梁系统的固有频率方程的解析形式,系统频率随着质量块在梁上位置改变而改变,即可得到固有频率曲线,此频率曲线包含了缺陷信息,因此可对固有频率曲线进行平稳小波变换来识别梁上的缺陷.同时用有限元计算结果对上述固有频率理论推导进行验证,有限元结果与论文理论推导结果相一致.最后论文数值计算了质量块大小、缺陷深度、位置等因素对系统固有频率的影响,也探讨了平稳小波变换用于识别损伤,结果验证了该理论推导的可靠性和损伤识别的准确性.     

Identification of multiple open and fatigue cracks in beam-like structures using wavelets on deflection signals

A novel method for damage detection of multi-cracked beam-like structures by analyzing the static deflection is presented. The damage incurred produces a change in the stiffness of the beam. This causes a localized singularity which can be identified by a wavelet analysis of the displacement response. The existence and location of the cracks can be revealed by positions of the peaks in the continuous wavelet transform (CWT). To achieve this, the static profile of beams is analyzed with Gauss2 wavelet to identify the cracks. Beams under some ideal boundary and prescribed load conditions are considered. The deflected shape of the beam with open and fatigue cracks has been simulated under static loading using lumped crack models adopted from fracture mechanics and involving various degrees of complexity. The deflection of cracked beam in closed form for several cases of loads, crack sizes, and crack locations is calculated, and an explicit expression for the damage index (DI), based on CWT, is developed; it is demonstrated that the proposed damage index does not depend on mechanical properties of a homogeneous beam, and that the DI of one crack does not depend on the size and location of other cracks in a multiple cracked beam. Hence, the obtained expression for the DI can be used to find the size of each crack independently. Numerical results show that the method can detect cracks of small depth and is also applicable under the presence of measurement noise.     

考虑密封的悬臂转子系统的裂纹故障分析

以双盘悬臂立式转子-轴承系统为研究对象，建立了系统运动微分方程，并用数值方法分析了在非线性密封力和非线性油膜力作用下的裂纹转子的动力学特性。分析表明，在一定深度裂纹下，转子系统响应随不同角频率比表现出复杂的非线性现象，出现了周期k运动、拟周期运动和混沌运动等多种运动形式。在一定角速度时，工作在远离临界角速度区的转子系统对裂纹非常敏感，而工作在近临界角速度区的转子系统对裂纹不是特别敏感，但是裂纹对它的运动状态影响较大。该研究结果为该类转子-轴承系统的安全运行与故障诊断提供了一定的理论参考。     

EFFECT OF THE OPEN CRACK ON THE PULL-IN INSTABILITY OF AN ELECTROSTATICALLY ACTUATED MICRO-BEAM

In this paper, the effects of the open crack on the static and dynamic pull-in voltages of an electrostatically actuated fixed-fixed and cantilever micro-beam are investigated. By presenting a mathematical modeling, the governing static and dynamic equations are solved by SSLM and Galerkin-based Reduced Order Model, respectively. Then, each single-side open crack in the micro-beam is modeled by a massless rotational spring and the cracked mode shapes and corresponding natural frequencies are calculated by considering the boundary and patching conditions and using transfer matrix methods. Finally, the effects of the crack depth ratio, crack position and crack number on the pull-in voltage of the micro-beams are studied. It is shown that beside the residual stresses created in the machining process, the crack(s) can be initiated, growth and consequently change the pull-in voltage of the system by decreasing the natural frequencies. The results show that the crack position is effective beside the crack depth ratio in decreasing the pull-in voltage. Also it is shown that in the fixed-fixed micro-beam there are several points for the crack location in which, the pull-in voltage is extremum.     

On irregularity-based damage detection method for cracked beams

A new damage detection technique using irregularity profile of a structural mode shape is proposed in this paper. The mode-shape of a cracked beam is first obtained analytically by using a general function. Its irregularity profile is then extracted from the mode shape by a numerical filter. The location and size of the crack in the beam can be determined by the peak value appearing on the irregularity profile. Two types of numerical filters, i.e., triangular and Gaussian, are examined. It has been found that the former filter is more effective in damage detection than the latter one. Numerical simulations suggest that the irregularity-based method requires a relatively low measurement resolution. Noise stress tests are carried out to demonstrate the effectiveness and robustness of this method under the influence of noise. As a validation, the proposed method is applied to detect crack damage in an E-glass/epoxy laminated composite beam. The successful detection of the crack in the composite beam demonstrates that the irregularity-based method is capable of assessing both the location and size of the crack and can be used efficiently and effectively in damage identification and health monitoring of beam-type structures.