The indenter tip radius effect in micro- and nanoindentation hardness experiments.

Nix and Gao established an important relation between the microindentation hardness and indentation depth. Such a relation has been verified by many microindentation experiments (indentation depths in the micrometer range), but it does not always hold in nanoindentation experiments (indentation depths approaching the nanometer range). Indenter tip radius effect has been proposed by Qu et al. and others as possibly the main factor that causes the deviation from Nix and Gao's relationship. We have developed an indentation model for micro- and nanoindentation, which accounts for two indenter shapes, a sharp, conical indenter and a conical indenter with a spherical tip. The analysis is based on the conventional theory of mechanism-based strain gradient plasticity established from the Taylor dislocation model to account for the effect of geometrically necessary dislocations. The comparison between numerical result and Feng and Nix's experimental data shows that the indenter tip radius effect indeed causes the deviation from Nix-Gao relation, but it seems not be the main factor. The project supported by the National Natural Science Foundation of China (10121202) and the Ministry of Education of China (20020003023)     

Analytical and experimental determination of the material intrinsic length scale of strain gradient plasticity theory from micro- and nano-indentation experiments

The enhanced gradient plasticity theories formulate a constitutive framework on the continuum level that is used to bridge the gap between the micromechanical plasticity and the classical continuum plasticity. They are successful in explaining the size effects encountered in many micro- and nano-advanced technologies due to the incorporation of an intrinsic material length parameter into the constitutive modeling. However, the full utility of the gradient-type theories hinges on one's ability to determine the intrinsic material length that scales with strain gradients, and this study aims at addressing and remedying this situation. Based on the Taylor's hardening law, a micromechanical model that assesses a nonlinear coupling between the statistically stored dislocations (SSDs) and geometrically necessary dislocations (GNDs) is used here in order to derive an analytical form for the deformation-gradient-related intrinsic length-scale parameter in terms of measurable microstructural physical parameters. This work also presents a method for identifying the length-scale parameter from micro- and nano-indentation experiments using both spherical and pyramidal indenters. The deviation of the Nix and Gao [Mech. Phys. Solids 46 (1998) 411] and Swadener et al. [J. Mech. Phys. Solids 50 (2002) 681; Scr. Mater. 47 (2002) 343] indentation size effect (ISE) models’ predictions from hardness results at small depths for the case of conical indenters and at small diameters for the case of spherical indenters, respectively, is largely corrected by incorporating an interaction coefficient that compensates for the proper coupling between the SSDs and GNDs during indentation. Experimental results are also presented which show that the ISE for pyramidal and spherical indenters can be correlated successfully by using the proposed model.     

Dynamic performance and wake structure of flapping plates with different shapes

The dynamic performance and wake structure of flapping plates with different shapes were studied using multi-block lattice Boltzman and immersed boundary method.Two typical regimes relevant to thrust behavior are identified.One is nonlinear relation between the thrust and the area moment of plate for lower area moment region and the other is linear relation for larger area moment region.The tendency of the power variation with the area moment is reasonably similar to the thrust behavior and the efficiency decreases gradually as the area moment increases.As the mechanism of the dynamic properties is associated with the evolution of vortical structures around the plate,the formation and evolution of vortical structures are investigated and the effects of the plate shape,plate area,Strouhal number and Reynolds number on the vortical structures are analyzed.The results obtained in this study provide physical insight into the understanding of the mechanisms relevant to flapping locomotion.     

Shock waves from an open-ended shock tube with different shapes

A new method for decreasing the attenuation of a shock wave emerging from an open-ended shock tube exit into a large free space has been developed to improve the shock wave technique for cleaning deposits on the surfaces in industrial equipments by changing the tube exit geometry. Three tube exits (the simple tube exit, a tube exit with ring and a coaxial tube exit) were used to study the propagation processes of the shock waves. The detailed flow features were experimentally investigated by use of a two-dimensional color schlieren method and by pressure measurements. By comparing the results for different tube exits, it is shown that the expansion of the shock waves near the mouth can be restricted by using the tube exit with ring or the coaxial tube exit. Thus, the attenuation of the shock waves is reduced. The time histories of overpressure have illustrated that the best results are obtained for the coaxial tube exit. But the pressure signals for the tube exit with ring showed comparable results with the advantage of a relatively simple geometry. The flow structures of diffracting shock waves have also been simulated by using an upwind finite volume scheme based on a high order extension of Godunov's method as well as an adaptive unstructured triangular mesh refinement/unrefinement algorithm. The numberical results agree remarkably with the experimental ones.     

The frictional sliding response of elasto-plastic materials in contact with a conical indenter

Over the past decade, many computational studies have explored the mechanics of normal indentation. Quantitative relationships have been well established between the load–displacement hysteresis response and material properties. By contrast, very few studies have investigated broad quantitative aspects of the effects of material properties, especially plastic deformation characteristics, on the frictional sliding response of metals and alloys. The response to instrumented, depth-sensing frictional sliding, hereafter referred to as a scratch test, could potentially be used for material characterization. In addition, it could reproduce a basic tribological event, such as asperity contact and deformation, at different length scales for the multi-scale modeling of wear processes. For these reasons, a comprehensive study was undertaken to investigate the effect of elasto-plastic properties, such as flow strength and strain hardening, on the response to steady-state frictional sliding. Dimensional analysis was used to define scaling variables and universal functions. The dependence of these functions on material properties was assessed through a detailed parametric study using the finite element method. The strain hardening exponent was found to have a greater influence on the scratch hardness and the pile-up height during frictional sliding than observed in frictionless normal indentation. When normalized by the penetration depth, the pile-up height can be up to three times larger in frictional sliding than in normal indentation. Furthermore, in contrast to normal indentation, sink-in is not observed during frictional sliding over the wide range of material properties examined. Finally, friction between indenter and indented material was introduced in the finite element model, and quantitative relationships were also established for the limited effects of plastic strain hardening and yield strength on the overall friction coefficient. Aspects of the predictions of computational simulations were compared with experiments on carefully selected metallic systems in which the plastic properties were systematically controlled. The level of accuracy of the predicted frictional response is also assessed by recourse to the finite element method and by comparison with experiment.     

Hydrostatics in weak force fields. Equilibrium shapes of a rotating weightless liquid

We examine the problem of axisymmetric equilibrium forms of the surface of a rotating liquid which has surface tension in the absence of an external force field. We do not assume a priori closure of the equilibrium surface or that it intersects the axis of rotation [1, 2]. We study the properties of the two-parameter family of solutions of the equilibrium equation. Typical forms of the integral curves are constructed from the results of numerical computation on a computer. The methods of boundary layer theory are used to find the approximate expression for the form of the equilibrium surface for large angular rates of rotation.The author wishes to thank L. V. Babenko for writing the program for the numerical calculation and also A. D. Myshkis and A. D. Tyuptsov for discussions of the results and for their valuable advice.     

A study of different modes of collapse in metallic hemispherical shells resting on flat platen and compressed with hemispherical nosed indenter

The paper presents experimental and analytical studies on axial compression of aluminium spherical shells having Radius/wall thickness (R/t) ratios between 23 and 135. Quasi-static compressive load was applied centrally and with offset through a indenter having diameter of 22 mm. Testing was carried out on an INSTRON machine having 250 T capacity. Shells having different radius and wall thickness were tested, to classify their modes of collapse and their corresponding energy absorption mechanism. In experiments shells of lower R/t values were found to collapse due to formation of an inward dimple associated with a rolling plastic hinge in central as well as in offset loading. On the other hand, shells of higher R/t values were collapsed initially with formation of an axisymmetric inward dimple, but in later stage of compression showed buckling of non-symmetric shape consisting of integral number of lobes and stationary plastic hinges. The stationary hinges were formed between consecutive lobes. Experimental observations are used to propose an analytical model for prediction of load–compression and energy–compression curves. The results obtained from analytical model compared with the experimental results and found match fairly well.     

Variational bounds for anisotropic elastic multiphase composites with different shapes of inclusions

In the present work, unified formulae for the overall elastic bounds for multiphase transversely isotropic composites with different geometrical types of inclusions embedded in a matrix are calculated, including the spherical and long or short continuous cylindrical fiber cases. The influence of the different geometrical configurations of the inclusions on the composites is studied. The transversely isotropic effective bounds are obtained by applying the variational formulation for anisotropic composites developed by Willis, which relies on expressions for the static transversely isotropic Green’s function. Some numerical calculations and comparisons with the effective coefficients derived from the self-consistent approach, asymptotic homogenization method, and finite element method (FEM) are shown for different aspect ratio values, exhibiting good agreement.     

Transient temperature fields in functionally graded materials with different shapes under convective boundary conditions

This paper presents analyses of the transient temperature fields in an infinite plate, an infinite solid cylinder and a solid sphere made of functionally graded materials (FGMs) under convective boundary conditions. The composition and the thermo-physical properties of the infinite FGM plate, the infinite FGM solid cylinder and the FGM solid sphere are of planar symmetric, axially symmetric and spherically symmetric distributions, respectively. The analytical formulae of the one-dimensional transient temperature fields for the three FGM solids are obtained respectively by using the separation-of-variables method and the variable substitution method. Numerical results reveal that the transient temperature fields of the FGM components exhibit similar shape effect to that of homogeneous components. The present work provides valuable basis for the investigation of the thermal shock resistance of FGMs with various shapes.     

不同坡口形状铍环激光钎焊温度场和应力场分析

本文对不同坡口形状镀环焊接过程进行了数值模拟,分析了坡口形状和焊接速度对铍环钎焊温度场和应力场的影响,结果表明:开坡口后铍环焊接的熔深和熔宽增大,而热影响区的焊接残余应力相对降低,特别是对于降低铍和AlSi12熔合面处的应力集中具有明显的效果;同时,坡口角度的增加主要对铍环热影响区的应力分布也有一定的影响.因此,铍环接头处开坡口不仅能够降低焊缝区的残余应力,还能减少铍材熔化引起的开裂.     

Variation of fiber orientation in turbulent flow inside a planar contraction with different shapes

In this study, we have investigated the influence of shape of planar contractions on the orientation distribution of stiff fibers suspended in turbulent flow. To do this, we have employed a model for the orientational diffusion coefficient based on the data obtained by high-speed imaging of suspension flow at the centerline of a contraction with flat walls. This orientational diffusion coefficient depends only on the contraction ratio and turbulence intensity. Our measurements show that the turbulence intensity decays exponentially independent of the contraction angle. This implies that the turbulence variation in the contraction is independent of the shape, consistent with the results by the rapid distortion theory and the experimental results of axisymmetric contractions. In order to determine the orientation anisotropy, we have solved a Fokker–Planck type equation governing the orientation distribution of fibers in turbulent flow. Although the turbulence variation and the orientational diffusion are independent of the contraction shape, the results show that the variation of the orientation anisotropy is dependent on shape. This can be explained by the variation of the rotational Péclet number, Pe_r, inside the contractions. This quantity is a measure of the importance of the mean rate of the strain relative to the orientational diffusion. We have shown that when Pe_r < 10 turbulence can significantly influence the evolution of the orientation anisotropy. Since in contractions with identical inlet conditions the streamwise position where Pe_r = 10 depends on the shape, the orientation anisotropy is dependent on the variation of rate of strain in a given contraction. We demonstrate the shape effect by considering contraction with flat walls as well as three contractions with different mean rate of strain variation.     

不同头部形状子弹侵彻钢板的跳弹及规律研究

采用LS-DYNA软件中的拉格朗日有限元方法,对不同头部形状子弹侵彻钢板问题进行了三维数值模拟研究,并与实验结果进行比较分析,结果表明:平头、圆头、尖头子弹侵彻剩余速度计算结果与实验结果吻合较好,相对误差都在10%以内,从而验证了数值分析模型的有效性。在此基础上分别计算了入射速度为400 m/s、500 m/s、600 m/s和倾角分别为50°、55°、60°、65°、70°、75°状态下的平头、圆头、尖头子弹侵彻圆形钢板模型,得出了不同头部形状跳弹规律、跳弹临界角范围、侵彻过程所消耗的动能,为子弹头部形状设计提供了参考。     

Contact with stick zone between an indenter and a thin incompressible layer

The dominant asymptotic term for the indentation of a thin elastic incompressible layer by an axisymmetric rigid indenter is considered. Complete adhesion is supposed everywhere in the contact area or else in a given inner region surrounded by an annular frictionless zone. Both the problems are formulated in the form of systems of coupled dual integral equations. Using operators transforming kernels of the Hankel transform into kernels of the Weber–Orr transform, the dual integral equations are reduced to systems of Fredholm integral equations of the second kind whose structures permit deriving asymptotic solutions. Simple expressions for the contact stresses, the penetration depth, and the contact radius in the case of an unknown contact area are obtained. Explicit formulae, derived for the flat and power law indenter profiles, allow us to analyze how stick and frictionless zones affect mechanical characteristics. Results manifest that the punch penetration exhibits strong sensitivity to contact conditions inspite of the fact that the radial traction is small. A conical indenter is less sensitive than flat-ended and spherical indenters.     

Adhesion in the contact of a spherical indenter with a layered elastic half-space

With the emergence of micro- and nano-technology, the contact mechanics of MEMS and NEMS devices and components is becoming more important. Thus it is important to gain a better understanding of the role of coatings and thin films on micro- and nano-scale contact phenomena, and to understand the interactions of measurement devices, such as an atomic force microscope (AFM), with layered media.More specifically, in this work the frictionless contact, with adhesion, between a spherical indenter and an elastic-layered medium is investigated. This configuration can be viewed as either a single contact model or as a building block of a multi-asperity rough surface contact model. As the scale decreases to the nano level, adhesion becomes an important issue. The presence of adhesion affects the relationships among the applied force, the penetration of the indenter, and the size of the contact area. This axisymmetric problem includes the effect of adhesion using a Maugis type of adhesion model. This model spans the range of the Tabor parameter between the JKR and DMT regions. The key parameters in this analysis are the elastic moduli ratio of the layer and the substrate, the dimensionless layer thickness, and the Maugis adhesion parameter. The results can be applied to a rigid or to an elastic indenter.     

Theory and application of numerical simulation method of capillary force enhanced oil production

A kind of second-order implicit upwind fractional step finite difference methods are presented for the numerical simulation of coupled systems for enhanced(chemical)oil production with capillary force in the porous media.Some techniques,e.g.,the calculus of variations,the energy analysis method,the commutativity of the products of difference operators,the decomposition of high-order difference operators,and the theory of a priori estimate,are introduced.An optimal order error estimate in the l~2 norm is derived.The method is successfully used in the numerical simulation of the enhanced oil production in actual oilfields.The simulation results are satisfactory and interesting.     

Analytical solution for bending beam subject to lateral force with different modulus

A bending beam, subjected to state of plane stress, was chosen to investigate. The determination of the neutral surface of the structure was made, and the calculating formulas of neutral axis, normal stress, shear stress and displacement were derived. It is concluded that, for the elastic bending beam with different tension-compression modulus in the condition of complex stress, the position of the neutral axis is not related with the shear stress, and the analytical solution can be derived by normal stress used as a criterion,improving the multiple cyclic method which determines the position of neutral point by the principal stress. Meanwhile, a comparison is made between the results of the analytical solution and those calculated from the classic mechanics theory, assuming the tension modulus is equal to the compression modulus, and those from the finite element method (FEM) numerical solution. The comparison shows that the analytical solution considers well the effects caused by the condition of different tension and compression modulus. Finally, a calculation correction of the structure with different modulus is proposed to optimize the structure.     

Averaged expression for the bulk-density vector of the capillary force in a sintered powder mixture

An expression for the surface force in a medium with developed boundary surface that is convenient for practice is obtained by an additional space averaging of the known expression for the bulk density of this force in the form of surface-energy doubled density tensor divergence. Tomsk Branch of the Institute of Structural Macrokinetics, Tomsk 634021. Translated from Prikladnaya Mekhanika i Tekhnicheskaya Fizika, Vol. 41, No. 4, pp. 165–167, July–August, 2000.     

Flow of rarefied gases in a capillary screen at different temperatures

An experimental study was made of the flow of the gases He, Ne, Ar, Kr, Xe, H₂, D₂, N₂, CO₂, and CH₄ in the range of Knudsen numbers of 10⁴–10^?1 at room temperature in a capillary screen. A study was also made of the flow of a number of inert and diatomic gases at temperatures of 77.2 and 194.7 °K in an orifice and in a capillary screen. The relative flow rates were determined in the free-molecular mode of flow. The coefficients of accomodation of tangential momentum are calculated for the gases studied at different temperatures.