Post-necking behaviour modelled by a gradient dependent plasticity theory

The delay of the onset of localization and the post-necking behaviour for stretched thin sheets are determined by three-dimensional effects. Thus, a 2-D finite element analysis based on a local plasticity theory will give a physically unrealistic mesh dependent solution. This, in spite of the fact that the stress state, is essentially two-dimensional. By incorporating a length scale with relation to the thickness of the sheet, it is demonstrated how a 2-D finite element analysis based on a gradient dependent plasticity theory can give a good approximation of the post-necking behaviour. This is illustrated by numerical comparison of results from a full 3-D finite element analysis, with results from a 2-D finite element model based on a finite strain version of a gradient dependent J₂-flow theory. Some numerical problems in the modeling will be discussed briefly.     

Nanoindentation and the indentation size effect: Kinetics of deformation and strain gradient plasticity

A study of the indentation size effect (ISE) in aluminum and alpha brass is presented. The study employs rate effects to examine the fundamental mechanisms responsible for the ISE. These rate effects are characterized in terms of the rate sensitivity of the hardness, , where H is the hardness and is an effective strain rate in the plastic volume beneath the indenter. can be measured using indentation creep, load relaxation, or rate change experiments. The activation volume V∗, calculated based on which can traditionally be used to compare rate sensitivity data from a hardness test to conventional uniaxial testing, is calculated. Using materials with different stacking fault energy and specimens with different levels of work hardening, we demonstrate how increasing the dislocation density affects V∗; these effects may be taken as a kinetic signature of dislocation strengthening mechanisms. We noticed both H and exhibit an ISE. The course of V∗ vs. H as a result of the ISE is consistent with the course of testing specimens with different level of work hardening. This result was observed in both materials. This suggests that a dislocation mechanism is responsible for the ISE. When the results are fitted to a strain gradient plasticity model, the data at deep indents (microhardness and large nanoindentation) exhibit a straight-line behavior closely identical to literature data. However, for shallow indents (nanoindentation data), the slope of the line severely changes, decreasing by a factor of 10, resulting in a “bilinear behavior”.     

A study of microbend test by strain gradient plasticity

Metallic materials display strong size effect when the characteristic length associated with plastic deformation is on the order of microns. This size effect cannot be explained by classical plasticity theories since their constitutive relations do not have an intrinsic material length. Strain gradient plasticity has been developed to extend continuum plasticity to the micron or submicron regime. One major issue in strain gradient plasticity is the determination of the intrinsic material length that scales with strain gradients, and several microbend test specimens have been designed for this purpose. We have studied different microbend test specimens using the theory of strain gradient plasticity. The pure bending specimen, cantilever beam, and the microbend test specimen developed by Stolken and Evans (Stolken, J.S., Evans, A.G., 1998. A microbend test method for measuring the plasticity length scale Acta Mater. 46, 5109–5115) are found suitable for the determination of intrinsic material length in strain gradient plasticity. However, the double cantilever beam (both ends clamped) is unsuitable since its deformation is dominated by axial stretching. The strain gradient effects significantly increase the bending stiffness of a microbend test specimen. The deflection of a 10-μm thick beam is only a few percent of that estimated by classical plasticity.     

A unified treatment of strain gradient plasticity

A theoretical framework is presented that has potential to cover a large range of strain gradient plasticity effects in isotropic materials. Both incremental plasticity and viscoplasticity models are presented. Many of the alternative models that have been presented in the literature are included as special cases. Based on the expression for plastic dissipation, it is in accordance with Gurtin (J. Mech. Phys. Solids 48 (2000) 989; Int. J. Plast. 19 (2003) 47) argued that the plastic flow direction is governed by a microstress q_ij and not the deviatoric Cauchy stress σ_ij′ that has been assumed by many others. The structure of the governing equations is of second order in the displacements and the plastic strains which makes it comparatively easy to implement in a finite element programme. In addition, a framework for the formulation of consistent boundary conditions is presented. It is shown that there is a close connection between surface energy of an interface and boundary conditions in terms of plastic strains and moment stresses. This should make it possible to study boundary layer effects at the interface between grains or phases. Consistent boundary conditions for an expanding elastic-plastic boundary are as well formulated. As examples, biaxial tension of a thin film on a thick substrate, torsion of a thin wire and a spherical void under remote hydrostatic tension are investigated.     

Discrete dislocation plasticity analysis of the wedge indentation of films

The plane strain indentation of single crystal films on a rigid substrate by a rigid wedge indenter is analyzed using discrete dislocation plasticity. The crystals have three slip systems at ±35.3^° and 90^° with respect to the indentation direction. The analyses are carried out for three values of the film thickness, 2, 10 and , and with the dislocations all of edge character modeled as line singularities in a linear elastic material. The lattice resistance to dislocation motion, dislocation nucleation, dislocation interaction with obstacles and dislocation annihilation are incorporated through a set of constitutive rules. Over the range of indentation depths considered, the indentation pressure for the 10 and thick films decreases with increasing contact size and attains a contact size-independent value for contact lengths . On the other hand, for the films, the indentation pressure first decreases with increasing contact size and subsequently increases as the plastic zone reaches the rigid substrate. For the 10 and thick films sink-in occurs around the indenter, while pile-up occurs in the film when the plastic zone reaches the substrate. Comparisons are made with predictions obtained from other formulations: (i) the contact size-independent indentation pressure is compared with that given by continuum crystal plasticity; (ii) the scaling of the indentation pressure with indentation depth is compared with the relation proposed by Nix and Gao [1998. Indentation size effects in crystalline materials: a law for strain gradient plasticity. J. Mech. Phys. Solids 43, 411-423]; and (iii) the computed contact area is compared with that obtained from the estimation procedure of Oliver and Pharr [1992. An improved technique for determining hardness and elastic-modulus using load and displacement sensing indentation experiments, J. Mater. Res. 7, 1564-1583].     

High strain gradient plasticity associated with wedge indentation into face-centered cubic single crystals: Geometrically necessary dislocation densities

Experimental studies on indentation into face-centered cubic (FCC) single crystals such as copper and aluminum were performed to reveal the spatially resolved variation in crystal lattice rotation induced due to wedge indentation. The crystal lattice curvature tensors of the indented crystals were calculated from the in-plane lattice rotation results as measured by electron backscatter diffraction (EBSD). Nye's dislocation density tensors for plane strain deformation of both crystals were determined from the lattice curvature tensors. The least L²-norm solutions to the geometrically necessary dislocation densities for the case in which three effective in-plane slip systems were activated in the single crystals associated with the indentation were determined. Results show the formation of lattice rotation discontinuities along with a very high density of geometrically necessary dislocations.     

Wedge and twist disclinations in second strain gradient elasticity

The aim of this paper is to study disclinations in the framework of a second strain gradient elasticity theory. This second strain gradient elasticity has been proposed based on the first and second gradients of the strain tensor by Lazar et al. [Lazar, M., Maugin, G.A., Aifantis, E.C., 2006. Dislocations in second strain gradient elasticity. Int. J. Solids Struct. 43, 1787–1817]. Such a theory is an extension of the first strain gradient elasticity [Lazar, M., Maugin, G.A., 2005. Nonsingular stress and strain fields of dislocations and disclinations in first strain gradient elasticity. Int. J. Eng. Sci. 43, 1157–1184] with triple stress. By means of the stress function method, the exact analytical solutions for stress and strain fields of straight disclinations in an infinitely extended linear isotropic medium have been found. An important result is that the force stress, double stress and triple stress produced by wedge and twist disclinations are nonsingular. Meanwhile, the corresponding elastic strain and its gradients are also nonsingular. Analytical results indicate that the second strain gradient theory has the capacity of eliminating all unphysical singularities of physical fields.     

On lower order strain gradient plasticity theories

By way of numerical examples, this paper explores the nature of solutions to a class of strain gradient plasticity theories that employ conventional stresses, equilibrium equations and boundary conditions. Strain gradients come into play in these modified conventional theories only to alter the tangent moduli governing increments of stress and strain. It is shown that the modification is far from benign from a mathematical standpoint, changing the qualitative character of solutions and leading to a new type of localization that is at odds with what is expected from a strain gradient theory. The findings raise questions about the physical acceptability of this class of strain gradient theories.     

Modelling the torsion of thin metal wires by distortion gradient plasticity

Under small strains and rotations, we apply a phenomenological higher-order theory of distortion gradient plasticity to the torsion problem, here assumed as a paradigmatic benchmark of small-scale plasticity. Peculiar of the studied theory, proposed about ten years ago by Morton E. Gurtin, is the constitutive inclusion of the plastic spin, affecting both the free energy and the dissipation. In particular, the part of the free energy, called the defect energy, which accounts for Geometrically Necessary Dislocations, is a function of Nye's dislocation density tensor, dependent on the plastic distortion, including the plastic spin. For the specific torsion problem, we implement this distortion gradient plasticity theory into a Finite Element (FE) code characterised by implicit (Backward Euler) time integration, numerically robust and accurate for both viscoplastic and rate-independent material responses. We show that, contrariwise to other higher-order theories of strain gradient plasticity (neglecting the plastic spin), the distortion gradient plasticity can predict some strengthening even if a quadratic defect energy is chosen. On the basis of the results of many FE analyses, concerned with (i) cyclic loading, (ii) switch in the higher-order boundary conditions during monotonic plastic loading, (iii) the use of non-quadratic defect energies, and (iv) the prediction of experimental data, we mainly show that (a) including the plastic spin contribution in a gradient plasticity theory is highly recommendable to model small-scale plasticity, (b) less-than-quadratic defect energies may help in describing the experimental results, but they may lead to anomalous cyclic behaviour, and (c) dissipative (unrecoverable) higher-order finite stresses are responsible for an unexpected mechanical response under non-proportional loading.     

A conventional theory of mechanism-based strain gradient plasticity

There exist two frameworks of strain gradient plasticity theories to model size effects observed at the micron and sub-micron scales in experiments. The first framework involves the higher-order stress and therefore requires extra boundary conditions, such as the theory of mechanism-based strain gradient (MSG) plasticity [J Mech Phys Solids 47 (1999) 1239; J Mech Phys Solids 48 (2000) 99; J Mater Res 15 (2000) 1786] established from the Taylor dislocation model. The other framework does not involve the higher-order stress, and the strain gradient effect come into play via the incremental plastic moduli. A conventional theory of mechanism-based strain gradient plasticity is established in this paper. It is also based on the Taylor dislocation model, but it does not involve the higher-order stress and therefore falls into the second strain gradient plasticity framework that preserves the structure of conventional plasticity theories. The plastic strain gradient appears only in the constitutive model, and the equilibrium equations and boundary conditions are the same as the conventional continuum theories. It is shown that the difference between this theory and the higher-order MSG plasticity theory based on the same dislocation model is only significant within a thin boundary layer of the solid.     

A finite deformation theory of strain gradient plasticity

Plastic deformation exhibits strong size dependence at the micron scale, as observed in micro-torsion, bending, and indentation experiments. Classical plasticity theories, which possess no internal material lengths, cannot explain this size dependence. Based on dislocation mechanics, strain gradient plasticity theories have been developed for micron-scale applications. These theories, however, have been limited to infinitesimal deformation, even though the micro-scale experiments involve rather large strains and rotations. In this paper, we propose a finite deformation theory of strain gradient plasticity. The kinematics relations (including strain gradients), equilibrium equations, and constitutive laws are expressed in the reference configuration. The finite deformation strain gradient theory is used to model micro-indentation with results agreeing very well with the experimental data. We show that the finite deformation effect is not very significant for modeling micro-indentation experiments.     

Mechanics of indentation for piezoelectric thin films on elastic substrate

Frictionless normal indentation problem of rigid flat-ended cylindrical, conical and spherical indenters on piezoelectric film, which is either in frictionless contact with or perfectly bonded to an elastic half-space (substrate), is investigated. Both conducting and insulating indenters are considered. With Hankel transform, the general solutions of the homogeneous governing equations for the piezoelectric layer and the elastic half-space are presented. Using the boundary conditions for a vertical point force or a point electric charge, and the boundary conditions on the film/substrate interface, the Green’s functions can be obtained by solving sets of simultaneous linear algebraic equations. The solution of the indentation problem is obtained by integrating these Green’s functions over the contact area with unknown surface tractions or electric charge distribution, which will be determined from the boundary conditions on the contact surface between the indenter and the film. The solution is expressed in terms of dual integral equations that are converted to a Fredholm integral equation of the second kind and solved numerically. Numerical examples are also presented. The comparison between two film/substrate bonding conditions is made. It shows that the indentation rigidity of the film/substrate system is lower when the film is in frictionless contact with the substrate. The effects of the Young’s modulus and Poisson’s ratio of the elastic substrate, indenter electrical condition and indenter prescribed electric potential on the indentation responses are presented.     

Modelling of the interface between a thin film and a substrate within a strain gradient plasticity framework

Interfaces play an important role for the plastic deformation at the micron scale. In this paper, two types of interface models for isotropic materials are developed and applied in a thin film analysis. The first type, which can also be motivated from dislocation theory, assumes that the plastic work at the interface is stored as a surface energy that is linear in plastic strain. In the second model, the plastic work is completely dissipated and there is no build-up of a surface energy. Both formulations introduce one length scale parameter for the bulk material and one for the interface, which together control the film behaviour. It is demonstrated that the two interface models give equivalent results for a monotonous, increasing load. The combined influence of bulk and interface is numerically studied and it is shown that size effects are obtained, which are controlled by the length scale parameters of bulk and interface.     

A separated law of hardening in strain gradient plasticity

This paper presents a separated law of hardening in plasticity with strain gradient effects. The value of the length parameter ℓ contained in this model was estimated from the experimental data for copper. The project supported by the National Natural Science Foundation of China     

Nonlinear strain gradient elastic thin shallow shells

The governing equilibrium equations for strain gradient elastic thin shallow shells are derived, considering nonlinear strains and linear constitutive strain gradient elastic relations. Adopting Kirchhoff’s theory of thin shallow structures, the equilibrium equations, along with the boundary conditions, are formulated through a variational procedure. It turns out that new terms are introduced, indicating the importance of the cross-section area in bending of thin plates. Those terms are missing from the existing strain gradient shallow thin shell theories. Those terms highly increase the stiffness of the structures. When the curvature of the shallow shell becomes zero, the governing equilibrium for the plates is derived.     

Grain boundary interface mechanics in strain gradient crystal plasticity

Interactions between dislocations and grain boundaries play an important role in the plastic deformation of polycrystalline metals. Capturing accurately the behaviour of these internal interfaces is particularly important for applications where the relative grain boundary fraction is significant, such as ultra fine-grained metals, thin films and micro-devices. Incorporating these micro-scale interactions (which are sensitive to a number of dislocation, interface and crystallographic parameters) within a macro-scale crystal plasticity model poses a challenge. The innovative features in the present paper include (i) the formulation of a thermodynamically consistent grain boundary interface model within a microstructurally motivated strain gradient crystal plasticity framework, (ii) the presence of intra-grain slip system coupling through a microstructurally derived internal stress, (iii) the incorporation of inter-grain slip system coupling via an interface energy accounting for both the magnitude and direction of contributions to the residual defect from all slip systems in the two neighbouring grains, and (iv) the numerical implementation of the grain boundary model to directly investigate the influence of the interface constitutive parameters on plastic deformation. The model problem of a bicrystal deforming in plane strain is analysed. The influence of dissipative and energetic interface hardening, grain misorientation, asymmetry in the grain orientations and the grain size are systematically investigated. In each case, the crystal response is compared with reference calculations with grain boundaries that are either ‘microhard’ (impenetrable to dislocations) or ‘microfree’ (an infinite dislocation sink).     

A nonlocal strain gradient plasticity theory for finite deformations

Strain gradient plasticity for finite deformations is addressed within the framework of nonlocal continuum thermodynamics, featured by the concepts of (nonlocality) energy residual and globally simple material. The plastic strain gradient is assumed to be physically meaningful in the domain of particle isoclinic configurations (with the director vector triad constant both in space and time), whereas the objective notion of corotational gradient makes it possible to compute the plastic strain gradient in any domain of particle intermediate configurations. A phenomenological elastic–plastic constitutive model is presented, with mixed kinematic/isotropic hardening laws in the form of PDEs and related higher order boundary conditions (including those associated with the moving elastic/plastic boundary). Two fourth-order projection tensor operators, functions of the elastic and plastic strain states, are shown to relate the skew-symmetric parts of the Mandel stress and back stress to the related symmetric parts. Consistent with the thermodynamic restrictions therein derived, the flow laws for rate-independent associative plasticity are formulated in a six-dimensional tensor space in terms of symmetric parts of Mandel stresses and related work-conjugate generalized plastic strain rates. A simple shear problem application is presented for illustrative purposes.     

Mechanism-based strain gradient plasticity in C0 axisymmetric element

Non-uniform plastic deformation of materials exhibits a strong size dependence when the material and deformation length scales are of the same order at micro- and nano-metre levels. Recent progresses in testing equipment and computational facilities enhancing further the study on material characterization at these levels confirmed the size effect phenomenon. It has been shown that at this length scale, the material constitutive condition involves not only the state of strain but also the strain gradient plasticity. In this study, C⁰ axisymmetric element incorporating the mechanism-based strain gradient plasticity is developed. Classical continuum plasticity approach taking into consideration Taylor dislocation model is adopted. As the length scale and strain gradient affect only the constitutive relation, it is unnecessary to introduce either additional model variables or higher order stress components. This results in the ease and convenience in the implementation. Additional computational efforts and resources required of the proposed approach as compared with conventional finite element analyses are minimal. Numerical results on indentation tests at micron and submicron levels confirm the necessity of including the mechanism-based strain gradient plasticity with appropriate inherent material length scale. It is also interesting to note that the material is hardened under Berkovich compared to conical indenters when plastic strain gradient is considered but softened otherwise.