Study on the evaluation of mechanical and thermal properties of natural sisal fiber/general polymer composites reinforced with nanoclay

Composite materials, made by replacing traditional materials, are used because of their capability to produce tailor-made, desirable properties such as high tensile strength, low thermal expansion, and high strength to weight ratio. The need for the development of new materials is essential and growing day by day. The natural sisal/general polymer (GP) reinforced with nanoclay composites has become more attractive due to its high specific strength, light weight, and biodegradability. In this study, sisal–nanoclay composite is developed and its mechanical properties such as tensile strength, flexural strength, and impact strength are evaluated. The interfacial properties, internal cracks, and internal structure of the fractured surface are evaluated using scanning electron microscope. The thermal disintegration of composites are evaluated by thermogravimetric analysis. The results indicate that the incorporation of nanoclay in sisal fiber/GP can improve its properties and can be used as a substitute material for glass fiber-reinforced polymer composites.     

Effect of wood sawdust filler on the mechanical properties of Indian mallow fiber yarn mat reinforced with polyester composites

The research article focused on the effect of wood sawdust as secondary filler reinforcement in Indian mallow fiber yarn mat reinforced with polyester composites. Composites were fabricated along the transverse and longitudinal orientation in six different combinations by compression molding machine. The mechanical properties of composites by single and double layer yarn mat with and without wood sawdust filler were evaluated while loading composites specimen on warp and weft direction at the first time in this research paper. The Indian mallow fiber double layer longitudinal orientation yarn mat/wood sawdust filler/polyester composite specimen along the warp direction was found to exhibit optimum mechanical properties compared to other composites. Furthermore, the Indian mallow fiber yarn mat composites were fabricated with helmet and civil construction pipes at first time in this work to replace the synthetic fiber through natural fiber. Scanning electron microscopy was performed to study the morphologies of internal crack and fractured surface of composites.     

The effect of granite powder on mechanical,structural and water absorption characteristics of alkali treated cordia dichotoma fiber reinforced polyester composite

Environmental and societal concerns such as pollution, disposal of solid waste, requirement of different conflicting properties for materials in varied applications and cost are the main reasons for the development of new materials from the existing materials. The concerns may possibly be overcome by substituting natural fibers for synthetic fibers. In this study, a hybrid composite was developed by reinforcing the natural fiber “cordia dichotoma” and filler “granite powder” into polyester resin. This composite was fabricated using hand lay-up method. Cordia dichotoma fibers were surface treated with NaOH for reducing the hydrophilic nature of the fiber. Unused industrial waste in the form of granite powder obtained from the granite polishing industry is utilized as reinforcement in polymer composite. The hybrid composite was prepared by reinforcing a constant cordia dichotoma fiber content of 20 wt % and varying the granite powder weight (wt. %) percentages (0, 5, 10, 15, and 20) into polyester resin. Mechanical properties (tensile, flexural and impact) of hybrid composites were investigated. The novelty of this work lies in utilization of granite powder sourced from industrial waste utilized as filler material. Granite, as one of the hard materials, may improve wear and other mechanical properties. Following the results obtained, granite powder could be evidenced as a good filler material for the betterment of composites mechanical properties. Also, the ability of this filler material is proved in decreasing water absorption and chemical resistance. Scanning electron microscope (SEM) analysis was performed to investigate the bonding and distribution of granite powder within both the fiber as well as resin in the composite. Besides, the presence of chemical functional groups in the composite was traced by Fourier transform Infrared spectroscopy (FTIR). Also, Thermo-gravimetric analysis (TGA) was carried out and the composite was found to be thermally stable up to 415 °C.     

Effect of fiber surface treatments on the essential work of fracture of HDPE-continuous henequen fiber-reinforced composites

Lignocellulosic fibers, such as henequen, sisal, coconut fiber (coir), jute, palm and bamboo, have been used as reinforcement materials for different thermosetting and thermoplastic resins because of their attractive physical and mechanical properties. Unlike the traditional engineering fibers, e.g. glass and carbon fibers, and mineral fillers, these lignocellulosic fibers are able to impart certain benefits such as low density, less machine wear, no health hazards, and a high degree of flexibility to the composite. The last attribute is especially true because these lignocellulosic fibers will bend rather than fracture, like glass fibers do, during processing of the composite. The mechanical properties and fracture behavior of a natural fiber reinforced polymer composite depend, not only on the properties of constituents, but also on the properties of the region surrounding the fiber, known as the interphase, where the stress transfer takes place. Moreover, the tailoring of the interphase by means of surface treatments, and carefully characterizing it, gives a better understanding of the performance of natural-fiber reinforced composites. The fracture toughness resulting from the use of natural fibers as reinforcing materials is quite different between ductile and brittle polymers, as well as between quasi-static and impact loading rates. The aim of this paper is to study the effect of the interphase properties, resulting from well controlled surface treatment of the natural fibers, on the behavior of a ductile polymer matrix composite under quasi-static loading using the essential work of fracture criteria. Specifically, the contribution of each of the different fiber-matrix interfacial adhesion levels towards the dissipation energy were analyzed and discussed. In the case of the plastic work βw_p, there seems to be a synergy between the frictional and chemical interactions observed for both, low and high strain rates. The nonlinear mechanical behavior of the natural fiber under combined tensile-shear loads has also an effect on the fracture behavior of the composite. Additionally, different fiber surface treatments change the microstructural nature of the natural fiber, further affecting its behavior, particularly under high loading rates.     

Mechanical Behavior of Unidirectional Curaua Fiber and Glass Fiber Composites

Summary: This work intends to promote the use of natural fibers by comparing the behavior of isophthalic polyester matrix composites reinforced with unidirectional curaua fibers with that of unidirectional glass fiber composites. The composites were produced varying the reinforcement angle (0°, 15°, 30°, 45°, 60°, 75° and 90°) with the aim of studying the fiber orientation effect on composite strength. Composites were also made varying the fiber volume fraction (10%, 20%, 30%, 40% and 50%). The efficiency of an alkaline (5% NaOH) surface treatment of the curaua fiber was also evaluated. The unidirectional composites were characterized using tensile, flexural and short beam tests as per ASTM standards. The properties of a lamina reinforced with either glass or curaua fibers were also studied using theoretical micromechanical approach available in commercial software. The curaua fiber alkaline treatment produced higher tensile strength results compared with untreated fibers. The increase in reinforcement angle significantly decreased strength and modulus of the composites, as expected, and the glass fiber composites showed a more pronounced dependence with fiber orientation. Although the glass fiber laminas showed the best mechanical performance, the results obtained with the curaua fibers were considered similar for angles greater than 45°.     

Mechanical property evaluation of glass–jute fiber reinforced polymer composites

The natural fibers such as jute, coir, hemp, sisal etc. are randomly used as reinforcements for composite materials because of its various advantages such as low cost, low densities, low energy consumption over conventional fibers. In addition, they are renewable as well as biodegradable, and indeed wide varieties of fibers are locally available. In this study, glass–jute fiber reinforced polymer composite is fabricated, and the mechanical properties such as tensile, flexural and impact behavior are investigated. The materials selected for the studies were jute fiber and glass fiber as the reinforcement and epoxy resin as the matrix. The hand lay‐out technique was used to fabricate these composites. Fractured surface were comprehensively examined in scanning electron microscope (SEM) to determine the microscopic fracture mode. A numerical procedure based on the finite element method was then applied to evaluate the overall behavior of this composite using the experimentally applied load. Results showed that by incorporating the optimum amount of jute fibers, the overall strength of glass fiber reinforced composite can be increased and cost saving of more than 30% can be achieved. It can thus be inferred that jute fiber can be a very potential candidate in making of composites, especially for partial replacement of high‐cost glass fibers for low load bearing applications. Copyright © 2016 John Wiley & Sons, Ltd.     

A review on plant fiber reinforced thermoset polymers for structural and frictional composites

In recent past years, utilization of synthetic materials has become a matter of immense concern due to increasing environmental awareness in terms of safety, sustainability and maintaining ecological balance. A substantial amount of work has been carried out on various aspects of plant based natural fiber reinforced thermoset polymer composite materials due to their numerous inherent properties like high specific strength, low cost and degradability. Current issues and challenges associated with mechanical and tribological properties of only plant based natural fiber reinforced thermoset composites have been highlighted in the present study. Various factors influencing mechanical and tribological characteristics have been discussed keeping the focus on plant fiber reinforced thermoset composites. A detailed discussion on mechanical (tensile, compressive, flexural, impact strength) and tribological properties (friction and specific wear rate) have been reported. Interfacial adhesion was found to be a dominating factor with respect to mechanical and tribological properties. Wear and frictional characteristics of plant fiber based thermoset composites can be controlled using suitable fillers and reinforcement orientation. A discussion on interfacial adhesion and its effect on composite performance have also been included.     

Mechanical and thermal properties of Acacia leucophloea fiber/epoxy composites: Influence of fiber loading and alkali treatment

In this work, the influence of fiber content and alkali treatment on the mechanical and thermal properties of Acacia leucophloea fiber-reinforced epoxy composites was studied. Ten composite samples were fabricated by varying fiber content (5, 10, 15, 20, and 25 wt%); both untreated and treated fiber were soaked in a 5% NaOH solution for 45 min by using hand-layup method. The composite reinforced with 20 wt% treated fiber content exhibited better mechanical properties and thermal properties. Fourier transform infrared analysis, morphological analysis by atomic force microscope, and scanning electron microscope of composites were also performed.     

Mechanical properties of surface treated UHMWPE fiber and SiO2 filled PMMA composites

The hybrid reinforcement effect of surface‐treated UHMWPE fiber and SiO₂ on the mechanical properties of PMMA matrix composites was investigated. When UHMWPE fiber is introduced, the tensile strength of UHMWPE fiber‐reinforced composites sharply increases. The flexural modulus was enhanced with an increase in filler loading. Flexural modulus of the treated UHMWPE/SiO₂/PMMA composites was higher than that of the UHMWPE/PMMA and UHMWPE/SiO₂/PMMA composites. The outcome of the better interfacial bonding between the filler and the matrix is reflected in the improvement of the mechanical properties of the treated UHMWPE/SiO₂/PMMA composites. Copyright © 2017 John Wiley & Sons, Ltd.     

Effect of walnut shells and silanized walnut shells on the mechanical and thermal properties of rigid polyurethane foams

In the study walnut shells (WS) and silanized walnut shells (S_WS) were used as cellulosic fillers for novel polyurethane (PU) composite foams. The impact of 1, 2 and 5 wt% of WS and S_WS on the foaming parameters, mechanical and thermo-mechanical properties of obtained materials were evaluated. The results have shown that compared to untreated WS filler, the application of S_WS leads to PU foams with more regular structure and improved physico-mechanical behavior of PU materials. For example, compared to controlled WS_0 foam, PU foams enhanced with 1 wt% of the S_WS exhibited better mechanical properties, such as higher compressive strength (~15% of improvement), better impact strength (~6% of improvement), and improved tensile strength (~9% of improvement). The addition of S_WS improved the thermomechanical stability of PU foams. This work provides a better understanding of a relationship between the surface modification of the walnut shell filler and the mechanical, insulating and thermal properties of the PU composites. Due to these positive and beneficial effects, it can be stated that the use of WS and S_WS as natural fillers in PU composite foams can promote a new application path in converting agricultural waste into useful resources for creating a new class of green materials.     

Mechanical,dynamic mechanical,and thermal analysis of Shorea robusta-dispersed polyester composite

The influence of Shorea robusta natural filler loading (5, 10, 15, 20, and 25 v/v%) on the mechanical, dynamic mechanical, biodegradability, and thermal stability of the polyester composite was analyzed. The composites were fabricated using hand lay-up method. The maximum mechanical properties, storage modulus, and glass transition temperature were observed for the composite with 20 v/v% filler. The peak height of Tanδ was found to be lesser for the same. Thermal analysis results revealed that the thermal stability of composite increased with the incorporation of Shorea robusta as natural filler. Biodegradability testing showed that the addition of filler resulted in weight loss of the composite under soil burial test.     

Effect of Layering Pattern on the Mechanical Properties of Bark Cloth (Ficus natalensis) Epoxy Composites

The quest for sustainable materials as a consequence of a global drive to mitigate climate change has led to a focus on natural fiber–reinforced composite materials. In this study, skillful ply angle arrangement of bark cloth–reinforced laminar epoxy composites was carried out for the first time using vacuum-assisted resin transfer molding, and the composites fabricated were characterized for the effect of the layering pattern on their static and dynamic mechanical properties. Tensile strength and flexural strength were shown to be dependent on the ply angle arrangement. Dynamic mechanical analysis of the composites showed a glass transition temperature of 70°C, and the storage modulus and mechanical damping properties showed that the developed composites can withstand considerable loads and have excellent fiber-to-matrix adhesion.     

Calculation of the thermodynamic and adhesive properties of components of dynamically vulcanized thermoplastic elastomers

The solubility, polarity, compatibility of the components of dynamically vulcanized thermoplastic elastomers: natural rubber, polypropylene, and layered filler, which determine the composition and properties of composites were computed. On the basis of calculations components for dynamic thermoplastic composites were selected and composite materials with improved physical and mechanical properties were developed.     

Thermal kinetics and morphological investigation of alkaline treated rice husk biomass

Agro waste bio mass are creating challenges for environment in term of air pollution due to improper disposal. Rice milling is the process in which rice husk is produced as by-product. The agro-waste rice husk has tremendous potential to be used either in its raw form or in ash form. The inherent component of this waste cellulose provides enhanced properties in a reinforced composite when used as filler. Rice husk is the hard outer layer and covering rice seed, which makes reinforcement challenging in its original form. Fiber surface treatment significantly improves adhesion with matrix and various thermo chemical properties of filler as well as of composites. NaOH treatment is cost-effective and it ensures the adhesion with matrix by removal of hemicellulose and lignin. The chemical treatment of agro-waste (rice husk) is performed with 5% alkali solutions of NaOH in water. Results are compared with the properties of untreated rice husk for thermal and morphological characterizations. In the present work, we are trying to quantify the impact of chemical treatment on rice husk thermal decomposition and its kinetics. Thermogravimetric analysis and kinetics study of thermal degradation, provide key input towards pyrolysis pattern of rice husk, while FTIR and SEM analysis provide the prospects of this bio filler using a reinforcing agent to develop green composite and productive disposal. The FTIR data helps to find the possibilities of blending different bio fillers and natural fibers to find suitable reinforcing substances. The average activation energy of treated fiber is noted as 137.95 by KAS method and 108.08 by FWO method as compared to 55.56 by KAS method & 54.26 by FWO method for untreated rice husk.     

Fabrication of thermoplastic polyurethane composites with a high dielectric constant and thermal conductivity using a hybrid filler of CNT@BaTiO3

Thermoplastic polyurethane composites with an excellent dielectric constant and high thermal conductivity were obtained using CNT@BaTiO₃ as a filler through a low-speed melt extrusion method. Before preparing the hybrid filler for the composite, the filler particles were surface modified to ensure that the outer surfaces could facilitate the reaction among particles to form the hybrid and ensure complete dispersion in the thermoplastic polyurethane matrix. After confirming the proper surface treatment of the filler particles using infrared spectroscopy, thermal degradation analysis and field emission scanning electron microscopy, they were used to prepare the composite materials at a processing temperature of 200 °C. The thermal stability, thermomechanical properties, mechanical properties, thermal conductivity, and dielectric properties of the composites were investigated. Compared to the neat thermoplastic polyurethane matrix, the prepared composite exhibited a higher thermal stability, approximately 300% higher storage modulus, higher tensile strength and elongation at break values, approximately three times higher thermal conductivity (improved from 0.19 W/(m.K) to 0.38 W/(m.K), and approximately five times larger dielectric constant at high frequencies (at 1 MHz a dielectric constant of 19.2 was obtained).     

Mechanical characterization of polymethyl methacrylate composites reinforced with surface-coated carbon fibers

Using trihydroxy polyether polyol (PPG), diphenylmethane diisocyanate (MDI) as soft segment and hard segment, carbon fiber (CF) as reinforcement, and self-crosslinking CF/polymethyl methacrylate (PMMA) composite was prepared by prepolymer method. In this study, starch and octanoyl chloride were esterified to obtain esterified starch (SE). The fiber is then melt blended with PMMA matrix to prepare PMMA composite. Fourier-transform infrared spectroscopy (FTIR) and SEM were used to analyze and characterize the composites produced. The results show that the composite material was prepared by separately modifying the fiber with NaOH and SE, respectively. The mechanical properties of the composite materials prepared by the modified fiber are improved, and the fiber and the PMMA matrix showed better compatibility. The mechanism of comodified fiber enhanced the mechanical properties of its composites.     

Determination of filler content for natural filler polymer composite by thermogravimetric analysis

Determination of filler content by thermogravimetric (TG) analysis is commonly utilized to investigate the effectiveness of processing methods for composite materials and to quantify the dispersion of filler within the matrix. However, the existing analysis method is not capable of accurately predicting the filler content for natural fiber composites for the case where thermal degradation of the filler and matrix occurs within similar temperature ranges. In the present study, the authors have proposed a generic equation for the determination of filler content which can be utilized for any given range of thermal degradation temperatures in natural filler polymer composites. Oil palm shell unsaturated polyester composites were selected to verify the proposed equation using the TG test with the results indicating good agreement between the estimated and experimental filler contents with a maximum error on the order of 10 %. The suggested technique provides a simple, yet generic, approach to determining the filler content of green or lignocellulose-based polymer composites by TG analysis.

     

Improvement in mechanical and thermal properties of polylactic acid biocomposites due to the addition of hybrid sisal fibers and diatomite particles

Hybrid sisal fibers (HSFs) were made by mixing untreated sisal fibers with alkali-treated sisal fibers (ASFs), and the HSFs were blended with polylactic acid (PLA) matrix. Then the diatomite particles were added into the PLA/HSFs composite to make PLA/HSFs/diatomite composite. The effect of these two fillers on mechanical and thermal properties was investigated. The results showed that the reinforcing effect of HSFs was better than ASFs. Mechanical and thermal properties (especially the impact strength and crystallinity) of PLA/HSFs were higher than that of PLA/ASFs. The addition of diatomite further improved the mechanical and thermal properties of PLA composites.     

Molecular modeling of matrix chain deformation in nanofiber filled composites

The effects of the oriented fiber filler particles on the microscopic properties of the matrix network chains were investigated by using nanofiber filler particles as reinforcing material. Monte Carlo Rotational Isomeric State simulations were carried out for filled poly(ethylene) (PE) networks to study the dependence of the conformational distribution functions of polymer chains and their elastomeric properties on filler loadings. We were especially interested how the excluded volume effect of the nanofiber particles and their orientation (specifically orientational anisotropy) in the matrix influence elastomeric properties of the network. Distribution functions of the end-to-end distances of polymer chains for both unfilled and filled networks were calculated. Effects of nanofiber reinforcements with varying fiber radii and fiber volume fractions were investigated. We have found that the presence of nanofibers significantly increase the non-Gaussian behavior of polymer chains in the composite. The anisotropic effects of the nanofibers on mechanical properties of polymeric composites were studied as a function of their relative orientation to the direction of deformation. The modulus (reduced nominal stress per unit strain) was calculated from the distribution of end-to-end distances of polymer chains using the Mark–Curro method. Relatively small amount of nanofibers was found to increase the normalized moduli of the composite. Our results are quite in satisfactory qualitative agreement with experimental data reported in the literature. This shows that computer simulations provide a powerful tool in predicting physical properties of composite materials.