Evaluation of bias voltage effect on diamond‐like carbon coating properties deposited on tungsten carbide cobalt

Diamond‐like carbon (DLC) coatings are getting new trends for cutting tool applications. In this research work, the DLC coatings were deposited on 15 × 15 × 5‐mm tungsten carbide cobalt substrates with variation of bias voltage from 0 to 500 V. The DLC films of 400 nm were deposited using filter cathode vacuum arc system, and 100‐nm chromium interlayer was deposited by sputtering. The optimized conditions for plasma pretreatment at different argon flow rates and deposition rates with bias variation were found. The effect of bias voltage on microstructure, tribology, adhesion, and mechanical properties were evaluated. The characterization techniques employed were field emission electron microscopy, Raman spectroscopy, wear test, SEM, scratch test, and nano‐indentation. The effect of substrate pretreatment on film adhesion was also evaluated. It was observed that etching rate increased with the increase in Ar flow rate while DLC deposition and sputtering rates decreased with increase in the bias voltage. The characterization suggests the DLC coatings deposited at 0 V bias as optimum condition because of showing the best results among all other conditions. Copyright © 2014 John Wiley & Sons, Ltd.     

Preparation and adhesive properties of colored Ti/Zr-based conversion coating on aluminum foil for lithium battery packaging

In this study, an aluminum (Al) foil used for lithium ion battery packaging film was treated with titanium (Ti)/zirconium (Zr) solution containing hexafluorotitanic acid and hexafluorozirconic acid using tannic acid as a colorant and metavanadate as an accelerator, respectively, and a golden conversion coating was successfully deposited on the surface of Al foil. The morphology and composition of the coating were characterized by scanning electron microscopy, energy dispersive spectroscopy, and X-ray photoelectron spectroscopy, and the hydrophilicity was assessed by contact angle measurement. The effect of Ti/Zr treatment on the adhesion properties of Al foil was evaluated by T-peeling test and compared with that of traditional chromate-phosphate treatment. The results show that tannic acid contributes to the formation of the golden coating, and metavanadate accelerates the formation of the conversion coating. The results also indicate that the Ti/Zr-based conversion coating is mainly composed of Al₂O₃, Al (OH)₃, AlF₃, TiO₂/ZrO₂, NH₄VO₃, and V₂O₅. The Ti/Zr treatment cannot only improve the heat-sealing strength, but also the T-peeling strength by approximately 12 times compared with that of untreated Al foil. Thus, Ti/Zr treatment has the potential to replace the traditional chromate conversion treatment.     

An improvement on the adhesion‐strength of laminated ultra‐high‐molecular‐weight polyethylene fabrics: surface‐etching/modification using highly effective helium/oxygen/nitrogen plasma treatment

In this study, helium/oxygen/nitrogen (He/O₂/N₂)‐plasma was used to etch/modify the surface of ultra‐high‐molecular‐weight polyethylene (UHMWPE) fiber. After coated with polyurethane (PU), the plasma treated UHMWPE fabrics were laminated. It was found that the values of peeling strength between the laminated UHMWPE fabrics treated with He/O₂/N₂‐plasma were significantly higher (3–4 times) than that between pristine fabrics. The hydrophilic property and the value of the surface roughness of the UHMWPE fibers increased significantly after treated with He/O₂/N₂‐plasma. The mechanism of the oxidation/degradation of the polymers on the surface of the UHMWPE fiber during He/O₂/N₂‐plasma treatment was suggested. In addition, it was found that the higher content of functional groups (carbonyl, aldehyde, and carboxylic acid) on fiber surface and the higher value of surface roughness of the UHMWPE fiber treated with He/O₂/N₂‐plasma could significantly improve the adhesion‐strength of the laminated UHMWPE fabric. Especially, the micro‐aperture on the surface of UHMWPE fiber caused by the strenuous etching of He/O₂/N₂‐plasma treatment was also an important factor on improving the adhesion‐strength between the laminated UHMWPE fabrics. Copyright © 2010 John Wiley & Sons, Ltd.     

表面处理剂对聚酯薄膜与紫外光固化光油之间附着力的影响

聚酯薄膜与紫外光(UV)固化光油之间的附着力极差,用胶带拉脱时完全脱落.为此,分别采用AF-201磺化聚酯、YF-40聚丙烯酸树脂、PR-32聚氨酯、EX-40F丙烯酸改性聚氨酯和PX-1010丙烯酸改性聚酯等表面处理剂对聚酯薄膜表面进行涂覆处理,以改善聚酯薄膜的表面性能,提高其与UV光油之间的附着力.附着力测定结果表明,PX-1010丙烯酸改性聚酯可明显提高聚酯薄膜与UV光油的附着力.     

Pectin- and gelatin-based film: effect of gamma irradiation on the mechanical properties and biodegradation

Agricultural by-products, pectin and gelatin, were used to prepare a biodegradable film. The film casting solution including the pectin and gelatin was irradiated at 0, 10, 20, and 30 kGy to investigate the irradiation effect on the mechanical properties of the film. The tensile strength of the 10 kGy-irradiated film was the highest among the treatments but the elongation at break, water vapour permeability, and swelling ratio were the lowest. Hunter color L^*- and a^*-values decreased but the b^*-value increased as the irradiation dose increased. The total organic carbon content produced from the Paenibacillus polymyxa and Pseudomonas aeruginosa also showed that the film of 10 kGy-irradiated was lower than those of 0, 20, and 30 kGy-irradiated films. In conclusion, irradiation of the film casting solution at 10 kGy increased the mechanical properties of the pectin and gelatin based film. To manufacture the film by agricultural by-products, however, the irradiation dose of the film casting solution should be determined to achieve better mechanical properties.     

A novel method of preparing of glass capillary columns: Low-temperature plasma etching and polymerization

A novel method is described for the preparation of stable glass capillary columns (glass open tubular columns), including the etching and formation of a polymer film on the inner glass capillary surfaces. The approach used here is based on low-temperature plasma etching and polymerization. Under the influence of a field of radio frequency discharge, low pressure gases of fluoric compounds, introduced into the glass capillary tube, generate excited fluorine radicals which etch the inner surface. The plasma of organosilicone monomer in the glass capillary yields a uniform polymerized film on the inner surface. The resultant material functions as a good stationary phase for glass capillary gas chromatography (GC²). The inner surfaces treated with such a plasma, can be studied by means of a scanning electron microscope (SEM). The flexibility of this method permits the use of various stationary phases and surface modification.     

The influence of surface treatment on the tensile and tribological properties of wood fiber‐reinforced polyimide composite

In this paper, the effect of coupling agent surface treatment of wood fiber on tensile and tribological property of wood fiber‐reinforced thermoplastic polyimide (PI) composites was experimentally investigated. Experimental results revealed that coupling agent surface treatment could effectively improve the interfacial adhesion between wood fiber and PI matrix. Compared with the untreated wood fiber/PI composite, the coupling agent‐treated composite had better interfacial adhesion. The fracture surfaces and worn surface of samples were investigated by scanning electronic microscopy to analyze the effects of surface treatment methods.     

Effect of cold atmospheric plasma treatment on hydrophilic properties of fluorosilicone rubber

Vulcanized fluorosilicone rubber for aviation was treated by argon and oxygen cold atmospheric plasma (CAP) in order to modify its hydrophilic properties. The sample's chemical composition was analyzed by X‐ray photoelectron spectroscopy (XPS). The static contact angle, surface free energy, and adhesion strength were used to indicate the hydrophilic properties. Additionally, the surface morphologies of the specimens were observed by scanning electron microscopy (SEM) and atomic force microscopy (AFM). The results showed that the contact angle declined from 101.5° to 22°, and the surface energy rose from 21.3 to 71.2 mJ/m² after they were treated by argon plasma. Alternatively, the water contact angle decreased to 25.5°, and the surface energy increased to 70.6 mJ/m² after they were treated by oxygen plasma. In addition, the SEM and AFM images of the samples illustrate that the treated surface of fluorosilicone rubber becomes rougher than the non‐treated surface. The concentrations of carbon (C) and fluorine (F) elements of the material' surface decreased and the contents of O element greatly enriched after plasma treatment. Additionally, chemical group C―O and C―OH appeared after the treatment. However, the hydrophilic effect of the plasma treatment is aged after the specimens were stored for 8–12 h. Copyright © 2016 John Wiley & Sons, Ltd.     

Effects on surface properties of natural bamboo fibers treated with atmospheric pressure argon plasma

Argon plasma at atmospheric pressure was used to improve the wettability and dyeability of natural bamboo fibers. Optical emission spectroscopy (OES) was employed to characterize the discharge. SEM and scanning probe microscopy (SPM) analyses show that the fiber surface becomes rougher after plasma treatment because of the effects of plasma bombardment and etching. The wettability and dyeability are significantly enhanced after plasma treatment. Longer treatment time, leading to rougher surface, results in better surface wettability and dyeability. These results reveal that atmospheric pressure argon plasma treatment is an effective method to improve the performance of bamboo fibers. Copyright © 2006 John Wiley & Sons, Ltd.     

The antioxygen radiation properties of the nanocomposite film consisted of hydrogenated amorphous carbon (a-C:H) and MoS2

MoS₂/a-C:H multilayer film and MoS₂/a-C:H composite film exhibit excellent tribological properties in vacuum, which can be used as the potential space lubricant. The radiation-protective properties of these two films in atomic oxygen (AO) are evaluated. The influences of AO radiation on structure, morphology, and tribological properties of the films were investigated. The results show that AO radiation mainly causes oxidation and increases sp² C content in both of the films. Furthermore, the MoS₂ sublayer on the surface of the multilayer film is oxidized heavily, whereas both the MoS₂ and the a-C:H matrix on the surface were oxidized in the composite film. As a result of this, the multilayer film exhibits high friction coefficient and short sliding lifetime in vacuum after AO radiation. Compared with that, the composite film exhibits lower friction and longer sliding time more than 3600 seconds in vacuum, which illustrates it has a good AO radiation protection. This indicates that MoS₂/a-C:H composite film is more likely to be used as a potential space lubricant.     

The oxidation‐treated interface on tribological properties of carbon fibers‐reinforced PTFE composite under oil‐lubricated condition

The effect of air oxidation and ozone surface treatment of carbon fibers (CF) on tribological properties of CF reinforced polytetrafluoroethylene (PTFE) composites under oil‐lubricated condition was investigated. Experimental results revealed that ozone treated CF reinforced PTFE (CF–PTFE) composite had the lowest friction coefficient and wear under various applied loads and sliding speeds compared with untreated and air‐oxidated composites. X‐ray photoelectron spectroscopy (XPS) study of carbon fiber surface showed that, after ozone treatment, oxygen concentration was obviously increased, and the amount of oxygen‐containing groups on CF surfaces was largely increased. The increase in the amount of oxygen‐containing groups enhanced interfacial adhesion between CF and PTFE matrix. With strong interfacial adhesion of the composite, stress could be effectively transmitted to carbon fibers; carbon fibers were strongly bonded with PTFE matrix and large scale rubbing‐off of PTFE was prevented, therefore, the tribological properties of the composite were improved. Copyright © 2009 John Wiley & Sons, Ltd.     

The effect of surface modification with nitric acid on the mechanical and tribological properties of carbon fiber‐reinforced thermoplastic polyimide composite

Polyacrylamideacrylate (PAN)‐based carbon fibers were submitted to nitric acid oxidation treatments to improve the interfacial adhesion of the carbon fiber (CF)‐reinforced polyimide (CF/PI) composite. The carbon fiber surfaces were characterized by X‐ray photoelectron spectroscopy (XPS). Nitric acid oxidation not only affects the oxygen concentration but also produces an appreciable change in the nature of the chemical functions, namely the conversion of hydroxy‐type oxygen into carboxyl functions. Nitric acid oxidation treatment modifies the element constituting the fiber, the nitrogen concentration being about 1.2 times higher at the fiber external surface compared to the untreated one. The mechanical and tribological properties of the polymide (PI) composites reinforced by the carbon fibers treated with nitric acid oxidation were investigated. Results showed that the tensile strength of the CF/PI composites improved remarkably due to nitric acid treatment along with enhancement in friction and wear performance. Copyright © 2009 John Wiley & Sons, Ltd.     

Mechanism of plasma polymerization ofN-silyl-substituted cyclodisilazane: Structure and properties of polymer film

NN-Bis(dimethylsilyl)tetramethylcyclodisilazane (NSCDSN) was selected for plasma polymerization as a model monomer representing N-silyl-substituted cyclodisilazanes. Owing to the aromatic character resulting from the strong (d-p) coupling between silicon and nitrogen atoms, these compounds manifest the highest thermal stability among the organosilicones. GC/MS examination of a low-molecular-weight fraction evaporated from the plasma polymer revealed the presence of various monomer derivatives having mostly the general structure of N-silyl-substituted cyclodisilazane (Si₄N₂) units. GC/MS and ATR/IR studies have shown that the Si₄N₂ skeleton displays a high resistance to plasma fragmentation and that it was incorporated as such into the polymer film. A radical mechanism for plasma polymerization was postulated assuming the formation of and propagation precursors. The low value found for the polar component of the surface free energy confirmed the contribution of Si₄N₂ units to the polymer film. TGA investigation showed the rate and degree of thermal decomposition of plasma-polymerized (PP) NSCDSN to be lower than those of plasma polymers from N-hydrogen-substituted silazanes. Vacuum pyrolysis, at 800°C, converted the polymer film into a glassy, dense, and almost inorganic material with a strong adhesion to the metal substrates.     

Effect of oxygen plasma treatment and gold sputtering on morphological and local mechanical properties of copolyimide/gold micropatterned structures

Atomic force microscopy (AFM) was used to analyze rectangular 3‐dimensional patterned microstructures with different functionalities induced on copolyimide containing alicyclic sequences film surfaces by means of oxygen plasma treatment. The plasma power was ranged to be big enough to accelerate the plasma species towards the copolyimide surface, and the exposure time was not very small to generate a roughness that still can be monitored by AFM. To create the rectangular pattern, transmission electron microscopy grid masks were placed on the samples before treatment. Plasma‐induced micropatterning with alternating hydrophilic and hydrophobic surface chemistries was evaluated by measuring the adhesion forces between the gold‐covered AFM tip and the copolyimide surfaces. To fabricate 3‐dimensional metallic microstructures arranged in well‐defined areas, thin metal layers were sputtered on these pretreated copolyimide films. The AFM morphological aspects of the obtained metallic structures were correlated with the surface modifications induced by plasma treatment conditions. Functional indexes and functional volume parameters were also calculate to characterize the functional behavior of the surface, such as wear, lubrication, and contact. The AFM data were compared with those obtained using the small‐angle X‐ray scattering measurements.     

Effect of nitrogen plasma treatment on the crystallinity and self‐bonding of polyetheretherketone (PEEK) for biomedical applications

Polyetheretherketone (PEEK) is a thermoplastic material with outstanding properties and high potential for biomedical applications, including hermetic encapsulation of active implantable devices. Different biomedical grade PEEK films with initial degree of crystallinity ranging from 8% to 32% (with or without mineral filling) were inspected. PEEK surfaces were treated with nitrogen RF plasma and the effects on materials crystallinity and self‐bonding were evaluated. In particular, the relationship between auto‐adhesive properties and crystalline content of PEEK before and after plasma treatment was examined. PEEK samples showed different bonding strength depending on their degree of crystallinity, with higher self‐bonding performance of mineral‐filled semi‐crystalline films. XRD did not show any modification of the PEEK microstructure as a result of plasma treatment, excluding a significant influence of crystallinity on the self‐bonding mechanisms. Nevertheless, plasma surface treatment successfully improved the self‐bonding strength of all the PEEK films tested, with larger increase in the case of semi‐crystalline unfilled materials. This could be interpreted to the increase in chain mobility that led to interfacial interpenetration of the amorphous phase.     

The influence of polypyrrole coatings on the mechanical and friction and wear properties of bamboo fiber filled PA6 composites

The effects of polypyrrole coatings on the tensile and tribological properties of bamboo fiber reinforced polyamide 6 (PA6) composites were studied. Tribological tests were conducted using a block‐on‐ring arrangement. It was observed that the polypyrrole coatings played a main role in the tensile‐resistant and wear‐resistant properties of the PA6 composites. The tensile properties were ruled by the fiber‐matrix adhesion. And the excellent tribological performance of the fillers improved the tribological properties of PA6 composites. The optimum content of polypyrrole coating concentration is 7vol%.     

The influence of pre-treatment of Spartium junceum L. fibres on the structure and mechanical properties of PLA biocomposites

Different chemical pre-treatments of Spartium junceum L. fibres using alkali (NaOH), nanoclay (MMT) and Citric acid (CA) with the aim of producing biodegradable composite material are discussed. As environmental requirements in processing technologies have been higher in recent years, the Polylactic acid (PLA) is used in this research as a matrix, due to its renewability, biodegradability and biocompatibility. Biocomposites are prepared by reinforcing PLA with randomly oriented, short Spartium junceum L. fibres in order to increase material strength. The effects of different pre-treatments of Spartium junceum L. fibres on the mechanical properties of final biocomposite material are examined. Fibre tenacity is studied using Vibroscop and Vibrodyn devices. Tensile strength of biocomposite material was measured on the universal electromechanical testing machine Instron 5584. The results indicate that biocomposites reinforced with fibres modified with MMT and CA show upgraded mechanical properties of the final composite material in comparison with the composite materials reinforced with referenced (nontreated) fibres. Infrared spectra of tested fibres and biocomposites were determined with Fourier transform infrared spectroscopy using Attenuated total reflection (FT-IR ATR) sampling technique and the influence of fibre modifications on the fibre/polymer interfacial bonding was investigated. The interface of Spartium/PLA composites was observed with scanning electron microscope (SEM) and it was clearly visible that biocomposites reinforced with fibres modified by MMT and CA showed better interaction of fibres and matrix.     

The dependence of the properties of liquid crystals on the film thickness and surface quality of capillary columns

Summary Glass capillary columns were prepared from non-deactivated and deactivated glass and coated with (2-methyl-4-[trans-4-n-propyl-cyclohexylcarbonyloxy]-benzoic acid-[4-n-heptyloxy-phenylester]) as the liqud phase, in different film thicknesses. The columns were tested using substances of different structures and polarities. It was verified that the capacity factors, retention indices and selectivity significantly depend on the thickness of the liquid crystalline stationary phase film and the quality of the tube, particularly in the case of columns with thin films. Trasition temperatures (melting and clearing point) of the liquid crystal are also dependent on these two factors.Dedicated to Professor J. F. K. Huber on the occasion of the his 60th birthday.