Synthesis and characterization of poly(lactic acid) and glucosamine-formaldehyde/dodecylbenzenesulfonate composite films

The composite films of poly(lactic acid) (PLA) doped with glucosamine(Gluc)-formaldehyde(FA) polymer/sodium dodecylbenzenesulfonate (SDBS) complexes at 1–5 wt% were synthesized to demonstrate striking improvement of their structural and mechanical properties. The polymer complexes were obtained by the hydrothermal polymerization of Gluc and FA at a molar ratio of 1:2 in the presence of SDBS. The atomic ratios of S in to N in (=S/N) in the polymer complexes limitedly range from 0.52 to 0.69, indicating that the complexation develops through the nonstoichiometric reaction between groups of (Gluc-FA) polymer and ones of SDBS and 31–48% of the groups remain unbound. The PLA composite film doped with 1 wt% (Gluc-FA)/SDBS showed the elongation-at-break of as large as 194% compared with 37% for PLA film, together with an appreciable increase of the crystallites size (D ₂₀₀) of PLA from 21.8 to 33.3 nm.     

Light olefins/paraffins sorption in poly(lactic acid) films

The sorption behavior of small molecules like ethane and ethylene in poly (lactic acid) (PLA) was studied in the temperature interval from 283 to 313 K using a Quartz Crystal Microbalance (QCM). The effect of the polymer structure on the solubility selectivity of PLA films with respect to these two gases was studied using polymer with two different L:D ratios (98:2 and 80:20). Furthermore, the polymer films were submitted to different thermal treatments to address the influence of crystallinity and morphology of the noncrystalline fraction on the sorption behavior. The sorption results obtained indicate that ethylene solubility coefficient in annealed PLA 98:2 is about 26% higher than that of ethane and 41% higher in PLA 98:2 melted. The dual‐mode sorption model describes well the sorption isotherms behavior, which is concave concerning the pressure axis. The fully amorphous PLA presents the better selectivity for the studied gases, since the crystallinity seems to produce a negative effect on the selectivity. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1312–1319, 2008     

Different enantioselectivity of two types of poly(lactic acid) depolymerases toward poly(l-lactic acid) and poly(d-lactic acid)

Poly(lactic acid) (PLA) depolymerases are categorized into protease-type and lipase-type. Protease-types can hydrolyze poly(l-lactic acid) (PLLA) but not poly(d-lactic acid) (PDLA). Lipase-types, including cutinase-like enzyme (CLE) from Cryptococcus sp. strain S-2 preferentially hydrolyze PDLA. Both enzymes degraded not only PLA emulsion but also PLA film, in which amorphous region is preferentially attacked, but crystalline region can be also attacked. Stereocomplex PLA (sc-PLA) formed by 50:50 blending of PLLA and PDLA included no homo crystals, but a tiny homo crystallization peak appeared and crystallinity increased by 5% when attacked by CLE, although no significant change of molecular weight and crystalline size was found. Enantioselective degradation must occur in amorphous region of PLLA/PDLA film and preferentially hydrolyzed PDLA, resulting in a slightly excess amount of PLLA remained, which must be crystallized.     

Effects of solvent casted poly (lactic acid)/poly(ethylene glycol)/paraben derivative triazine films on antibacterial performance and cytotoxicity

A series of poly(lactic acid) (PLA) films that including fully paraben substituted triazine derivatives having anti-bacterial properties have been prepared by utilizing the solvent-casting method. PLA as biodegradable polymer, poly(ethylene glycol) (PEG) as a plasticizing agent and s-triazine molecules (TA01, TA02, TA03, TA04, and TA05) behaving as an anti-bacterial component have been utilized in the experiments. The influence of TA compounds on the antibacterial performance of PLA/PEG films was investigated for the first time against Gram-negative Escherichia coli (E. coli) and Gram-positive Staphylococcus aureus (S. aureus) bacteria via the contact active method. TA01-03-05 incorporated PLA/PEG films gave the best results against E.coli bacteria and log10 reductions of these films were 0.78, 0.64, and 0.65 respectively. The effect of TA compounds on the cell viability was investigated against cancer and non-cancerous cell lines using an MTS assay. The results showed that TA compounds had a positive effect on cell growth in non-cancerous cells, while they had a negative effect on cell growth in cancer cells. Furthermore, the addition of TA considerably increased the decomposition temperatures from 349° to 361° and char yield from 0.65 for PLA/PEG film to 2.3 for PLA/PEG/TA05. All of the films had good transparency and low opacity which was 7.2 for pure PLA used for control and the maximum opacity value was 11.2 observed for PLA/PEG/01. TA03 and TA04 caused a decrement of water vapor permission when compared to PLA/PEG films from 1439 to 749 and 664. It was also observed that pure PLA/PEG film lost weight rapidly over time during degradation tests. On the other hand, weight loss wasn't observed in PLA/PEG/TA films. This study focused on demonstrating the use of our new, flexible PLA/PEG derivatives in food and medical packaging.     

XPS and wettability characterization of modified poly(lactic acid) and poly(lactic/glycolic acid) films

Poly(lactic acid) (PLA) and poly(lactic/glycolic acid) copolymers (PLGA) are biodegradable drug carriers of great importance, although successful pharmaceutical application requires adjustment of the surface properties of the polymeric drug delivery system to be compatible with the biological environment. For that reason, reduction of the original hydrophobicity of the PLA or PLGA surfaces was performed by applying a hydrophilic polymer poly(ethylene oxide) (PEO) with the aim to improve biocompatibility of the original polymer. PEO-containing surfaces were prepared by incorporation of block copolymeric surfactants, poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide) (Pluronic), into the hydrophobic surface. Films of polymer blends from PLA or PLGA (with lactic/glycolic acid ratios of 75/25 and 50/50) and from Pluronics (PE6800, PE6400, and PE6100) were obtained by the solvent casting method, applying the Pluronics at different concentrations between 1 and 9.1% w/w. Wettability was measured to monitor the change in surface hydrophobicity, while X-ray photoelectron spectroscopy (XPS) was applied to determine the composition and chemical structure of the polymer surface and its change with surface modification. Substantial reduction of surface hydrophobicity was achieved on both the PLA homopolymer and the PLGA copolymers by applying the Pluronics at various concentrations. In accordance with the wettability changes the accumulation of Pluronics in the surface layer was greatly affected by the initial hydrophobicity of the polymer, namely, by the lactide content of the copolymer. The extent of surface modification was also found to be dependent on the type of blended Pluronics. Surface activity of the modifying Pluronic component was interpreted by using the solubility parameters.     

Electron-beam treatment of poly(lactic acid) to control degradation profiles

Bioresorbable polymers such as polylactide (PLA) and polylactide-co-glycolide (PLGA) have been used successfully as biomaterials in a wide range of medical applications. However, their slow degradation rates and propensity to lose strength before mass have caused problems. A central challenge for the development of these materials is the assurance of consistent and predictable in vivo degradation. Previous work has illustrated the potential to influence polymer degradation using electron beam (e-beam) radiation. The work addressed in this paper investigates further the utilisation of e-beam radiation in order to achieve a more surface specific effect. Variation of e-beam energy was studied as a means to control the effective penetrative depth in poly-l-lactide (PLLA). PLLA samples were exposed to e-beam radiation at individual energies of 0.5 MeV, 0.75 MeV and 1.5 MeV. The near-surface region of the PLLA samples was shown to be affected by e-beam irradiation with induced changes in molecular weight, morphology, flexural strength and degradation profile. Moreover, the depth to which the physical properties of the polymer were affected is dependent on the beam energy used. Computer modelling of the transmission of each e-beam energy level used corresponded well with these findings.     

Crystallization kinetics of virgin and processed poly(lactic acid)

Poly(lactic acid) (PLA) is an emerging material mainly because it can be synthesized from renewable resources and is thus environmentally and ecologically safe. The mechanical properties, above all the thermal resistance of PLA are determined by the crystalline content: the heat deflection temperature of crystalline PLA can reach 100 °C, whereas amorphous PLA loses mechanical properties at temperatures slightly higher than 60 °C. However, PLA has a low crystallization rate, so that after processing it remains mostly amorphous. This characteristic heavily limits the use of PLA for commercial applications. Many studies have been recently published on the crystallization kinetics of PLA. The effect of processing on this feature is however often neglected. In this work, the significance of processing on the crystallization kinetics of a commercial PLA was investigated. Two processing methods were explored: extrusion and injection moulding. The obtained materials, and the starting pellets of virgin polymer, were analyzed by calorimetry in order to obtain the crystallization kinetics. Two protocols were adopted to determine the crystallization rates during cooling from the melt or heating from the solid. The parameters of a kinetic equation were determined for all the materials and protocols adopted and it was thus possible to describe the evolution of crystallinity during heating and during cooling.     

Investigation of the influence of different commercial softeners on the stability of poly(lactic acid) fabrics during storage

We have studied the potential degradation of poly(lactic acid)-based fabrics treated with commercial softeners and stored under two sets of conditions for one year. Initial wet-processing caused a fall in molecular weight of about 28%, irrespective of after-treatment. Storage at 40 °C and 80% RH produced further degradation which, with few exceptions, was aggravated by the presence of softeners. Ultimately, all samples degraded beyond the point of commercial usefulness. No clear distinction could be made between the effects of softeners having differing compositions. In contrast, fabrics stored under milder conditions of 23 °C and 50% RH showed no significant time-dependent polymer degradation, irrespective of the treatment applied. There were slight changes in tensile properties and some evidence of physical structural effects having occurred, which we attribute to physical aging. However, we do not believe these to be so serious as to call into question the long-term viability of PLA-based textile products.     

Conjugation of bioactive groups to poly(lactic acid) and poly[(lactic acid)-co-(glycolic acid)] films

A novel PLA-based polymer containing reactive pendent ketone or hydroxyl groups was synthesized by the copolymerization of L-lactide with epsilon-caprolactone-based monomers. The polymer was activated with NPC, resulting in an amine-reactive polymer which was then cast into thin polymeric films, either alone or as part of a blend with PLGA, before immersion into a solution of the cell adhesion peptide GRGDS in PBS buffer allowed for conjugation of GRGDS to the film surfaces. Subsequent 3T3 fibroblast cell adhesion studies demonstrated an increase in cellular adhesion and spreading over films cast from unmodified PLGA. Hence the new polymer can be used to obtain covalent linkage of amine-containing molecules to polymer surfaces.     

Biodegradation behavior of poly(butylene adipate-co-terephthalate) (PBAT), poly(lactic acid) (PLA), and their blend under soil conditions

Poly(lactic acid) (PLA) and poly(butylene adipate-co-terephthalate) (PBAT) were mixed at a ratio of 40:60, extruded to form granules and cast into film; then, the PLA, PBAT, and PBAT/PLA film samples were buried in real soil environments. The residual degraded samples were taken regularly from the soil and analyzed by SEM, DSC, TGA, IR spectroscopy and elemental analysis. The analyses showed that PBAT and PLA had different biodegradation mechanisms. Further, the melting temperature and the melting point change of the various components in the PBAT/PLA blend before and after the biodegradation essentially followed the process of the changes in the respective single polymers. After biodegradation, the carbon atom content in the molecular structure of the PBAT, PLA, and PBAT/PLA samples decreased, while the oxygen atom content increased, indicating that the samples indeed degraded. The biodegradation rates of PBAT and PLA in the PBAT/PLA blend were not the same as those for the single materials.     

Effect of small amounts of poly(lactic acid) on the recycling of poly(ethylene terephthalate) bottles

Poly(ethylene terephthalate) (PET) is one of the most used commodity polymers, especially for food and beverage applications, and its recycling is of great importance because of the possible use in the textile and construction industries. On the other hand, the interest in biodegradable polymers has led, in recent years, to the use of materials such as poly(lactic acid) (PLA) also in the food and beverage industry. The presence of small amounts of PLA in the PET waste can significantly affect the post-consumer recycling process. In this work, the effect of the presence of small amounts of PLA on the recycling of PET bottles is investigated by rheological, mechanical, morphological and thermogravimetric analysis. The results indicate that this presence can significantly affect the rheological properties under non-isothermal elongational flow, while the mechanical properties were considerably affected only in some circumstances and the thermal stability was not significantly modified.     

Morphology and properties of biodegradable poly (lactic acid)/poly (butylene adipate-co-terephthalate) blends with different viscosity ratio

Phase morphology exerts a tremendous influence on the properties of polymer blends. The development of the blend morphology depends not only on the intrinsic structure of the component polymers but also on extrinsic factors such as viscosity ratio, shearing force and temperature in the melt processing. In this study, various poly (butylene adipate-co-terephthalate) (PBAT) materials with different melt viscosity were prepared, and then poly (lactic acid) (PLA)/PBAT blends with different viscosity ratio were prepared in a counter-rotating twin-screw extruder under constant processing conditions. The influence of viscosity ratio on the morphology, mechanical, thermal and rheological properties of PLA/PBAT (70/30 w/w) blends was investigated. The experimental results showed that the morphology and properties of PLA/PBAT blends strongly depended on the viscosity ratio. Finer size PBAT phase were observed for viscosity ratio less than 1 (λ < 1) compared to samples with λ > 1. It was found that the interfacial tensions of PLA and PBAT were significantly different when the viscosity ratio was changed, the lowest interfacial tensions (0.12 mN/m) was obtained when the viscosity was 0.77. Additionally, the maximal tensile strength in PLA/PBAT blends were obtained when the viscosity ratio was 0.44, while the maximal impact properties were obtained when the viscosity ratio was 1.95.     

Cooperativity length evolution during crystallization of poly(lactic acid)

Effects of stereoregularity and crystallization mode on the amorphous phase dynamics are investigated for poly(lactic acid) PLA. An isothermal crystallization from the melt and a cold crystallization are imposed. For each PLA, the cold crystallization leads to the appearance of a less perfect crystalline phase and to an important rigid amorphous fraction RAF content (35%), although only 10% of RAF is generated after crystallization from the melt. Temperature Modulated Differential Scanning Calorimetry is used to determine the Cooperative Rearranging Regions (CRR) size at the glass transition temperature in the mobile amorphous phase MAP. It is shown that the CRR size in the MAP is not modified by the appearance and the spherulite growth. For the intra-spherulite MAP, a confining effect is evidenced, causing an amorphous phase thickness decrease during crystallization, and inducing a drastic CRR size reduction.     

Thermal stability of poly(vinylidene fluoride) films pre-annealed at various temperatures

This paper investigates the relationship between the pre-annealing conditions and the thermal stability of uniaxially-drawn poly(vinylidene fluoride) (PVDF) films in order to clarify their technical limits in terms of temperatures that can be used for assembly processes and for practical applications. Specimens that are pre-annealed below their melting temperature apparently shrink in the stretch-direction when they are exposed to elevated temperatures above the pre-annealing temperature. Since the content of β-PVDF in the films decreases simultaneously with the shrinkage, their piezoelectric properties also deteriorate. In addition, there is a suggestion that the level of polarization in the remaining β-phase decreases significantly during annealing above 90-100 °C. However, the dimensions and the piezoelectric coefficients of the films remain stable during annealing below the pre-annealing temperature. Therefore, the thermal stability of PVDF films can be controlled practically by using the appropriate pre-annealing temperature. By contrast, the films were softened at 90-100 °C when the pre-annealing treatment was conducted above the melting temperature. The softening of films that are pre-annealed above the melting temperature is a different phenomenon from that observed in specimens that are pre-annealed below the melting temperature.     

Effect of thermo-mechanical cycles on the physico-chemical properties of poly(lactic acid)

Polylactic acid (PLA) has now become an economically viable commodity plastic in many industries. This raises the question of recyclability of industrial production waste and some packaging wastes as well. The evolution of rheological and mechanical properties of polymer with the number of recycling cycles up to seven was investigated. For PLA, only the tensile modulus remains constant with the thermo-mechanical cycles. In contrast, stress and strain at break, rheological factors and the modulus and hardness probed by nanoindentation decrease for PLA. This dramatic effect is ascribed to a large decrease in the molecular weight due to several different complex degradation processes which are discussed. The effect of two stabilizers is also assessed.     

Biodegradation and thermal decomposition of poly(lactic acid)-based materials reinforced by hydrophilic fillers

The effect of hydrophilic fillers (starch and wood-flour) on the degradation and decomposition of poly(lactic acid) (PLA) based materials was investigated. Biodegradation was evaluated by composting under controlled conditions in accordance with AS ISO 14855. Thermal decomposition was studied by thermogravimetry (TGA). Morphological variations during biodegradation were investigated by SEM examination. It was found that biodegradation rates of PLA/starch blends and PLA/wood-flour composites were lower than that of pure cellulose but higher than that of pure PLA. The biodegradation rate was increased from about 60% to 80% when the starch content was increased from 10% to 40% after 80 days. Both starch and wood-flour accelerated thermal decomposition of PLA, and starch exhibited a relatively stronger affect then wood-flour. The decomposition temperature of PLA was decreased about 40 °C when the filler content was increased to 40%. Small polar molecules released during thermal decomposition of starch and wood-flour were attributed to the thermal decomposition behaviours of the PLA based blends and composites and their role is further discussed in this paper.     

Effect of dyeing on melting behavior of poly(lactic acid) fabric

The effect of the dyeing on the melting behavior of poly(lactic acid) fabrics was investigated by differential scanning calorimeter. The DSC melting peaks at 10°C min^-1 of the untreated poly(lactic acid) fabric were observed at a temperature higher than those of the dyed fabrics. The restricting force from the extended tie molecules along the fiber axis seems to decrease in the dyeing process. When the sample was rapidly heated, the crystallites melted at lower temperatures since recrystallization was restricted. It was estimated, based on the heating-rate dependency of melting behavior, that the original crystallites of the untreated sample melted at 146.1°C and those of the dyed samples melted at higher temperatures, suggesting that their crystallites are grown to be more perfect in the dyeing process. This revised version was published online in July 2006 with corrections to the Cover Date.     

Raman characterization of orientation in poly(lactic acid) films

Poly(lactic acid) is a new biopolymer material which is marketed by Cargill Dow Polymers under the tradename Nature Works*. One major application for this material is biaxially oriented films for food packaging because it possesses excellent barrier for flavor constituents, deadfold and heat sealability. Shrinkage must be minimized when the film is heat sealed for these applications and, therefore, characterization of the orientation of the amorphous phase of PLA films is necessary. Raman spectroscopy methodology has been developed to quantify orientation in PLA films. Bands were assigned to crystalline and amorphous phases of PLA such that orientation in both phases could be monitored. Raman depolarization ratios were used to characterize uniaxial systems but were insufficient for most biaxial draws. A new phenomenon for oriented films involving Raman band shifts was observed in these systems, and was shown to be capable of determining orientation, even for symmetrical biaxially drawn films. The origin of these shifts, as well as their use for the quantification of orientation will be discussed. Further, since the line widths of the bands could be used to quantify crystallinity, both crystallinity and orientation could be determined with one measurement.     

Effect of poly (lactic acid)‐graft‐glycidyl methacrylate as a compatibilizer on properties of poly (lactic acid)/banana fiber biocomposites

The main aim of this study was to synthesis of poly (lactic acid) (PLA)‐graft‐glycidyl methacrylate (GMA) as well as its influence on the properties of PLA/banana fiber biocomposites. PLA‐graft‐GMA graft copolymer (GC) was synthesized by melt blending PLA with GMA using benzoyl peroxide and dicumyl peroxide as initiators. Graft copolymerization was confirmed by FTIR and ¹H‐NMR spectroscopic studies. PLA/silane treated banana fiber (SiB) biocomposites with various GC concentrations were prepared by melt blending followed by injection molding techniques. The influence of GC content on the mechanical, thermal and moisture resistance properties of the composite was investigated. The addition of 15 wt% GC content in the biocomposite provided optimum tensile and flexural strength, which is attributed to the greater compatibility between fiber and PLA matrix. The thermal properties of biocomposites have been evaluated using thermogravimetric analysis which provided evidence of improved interfacial adhesion between SiB and PLA by the addition of GC. Additionally, GC enhanced the moisture absorption resistance of biocomposites. These results indicated that GC is indeed a good candidate as a compatibilizing agent to improve the compatibility in PLA/fiber biocomposites. Copyright © 2015 John Wiley & Sons, Ltd.     

In-situ changes of thermo-mechanical properties of poly(lactic acid) film immersed in alcohol solutions

Poly (lactic acid) (PLA) has properties suitable for many applications. However, PLA's properties are affected by environmental conditions. In this study, the glass-rubber transition temperatures (T_g) of PLA films were measured during immersion (i.e., in-situ) in pure alcohols and alcohol aqueous solutions using a dynamic mechanical analysis technique. The T_g of PLA decreased when immersed in alcohols. For pure aliphatic alcohols, the T_g reduction became smaller as the number of carbons (C1–C10) in the alcohol main chains increased. The Fox equation and the Hansen solubility parameters (HSP)/Flory-Huggins (FH) model were used to explain the T_g reduction. The relationships explained the interactions between PLA and pure alcohols with small molecules (C1–C8), but bigger pure alcohols (C9–C10) did not fit the prediction. The chemical isomerism in pure propanol (i.e., propan-1-ol and propan-2-ol) did not affect the T_g reduction. The T_g reduction in propan-2-ol aqueous solutions was concentration dependent although the partition coefficients based on the HSP and the FH parameters did not fit this relationship. The in-situ immersion of PLA in alcohol solutions could be used to evaluate the change in T_g from the T_g of dry PLA.