Photochemical transformation of diketone dopants in polyester matrices: Effect of dopants concentration and polyester structure on changes in molecular characteristics and hydrolysis of the matrices

Photochemical transformations of photoactive diketone derivatives, 1,2-diphenylethane-1,2-dione (benzil, BZ) and 1,4-bis(benzoylcarbonyl)benzene (bisbenzil, BIS), and the effects of their transformations on changes in the molecular characteristics and hydrolytic properties of poly(ε-caprolactone) (PCL) and polylactide (PLA) matrices are reported. Studies were performed in a broad dopant concentration range of 0.2–7.5 wt%. Structural changes were observed by FTIR spectroscopy. FTIR spectroscopy proved the progressive transformation of BZ to benzoyl peroxides and, in the case of PCL, the formation of polar groups. Changes in molecular characteristics were observed in GPC traces. Irradiation of the doped polymer films at λ > 400 nm under an air atmosphere resulted mainly in the degradation of the polymer matrices. Additionally, high dopant concentrations in PCL led to partially crosslinked structures with gel contents up to 15%. The photochemical transformation of dopants had a large impact on the PCL matrices compared to that of the PLA matrices. A subsequent hydrolysis process was investigated by determining the extractable products as well as using GPC. Hydrolysis of irradiated PCL samples showed a significant acceleration of hydrolysis compared to that of nonirradiated samples. Furthermore, the hydrolysis rate gradually increased with increasing dopant concentration. The PCL crosslinking and degradation is adjustable by the type of dopant, concentration of dopant and intensity of light during irradiation of PCL. In contrast, a photochemical pretreatment had no observable effect on the hydrolysis of PLA under the investigated conditions.     

Analysis of structure transition and compatibility of PTT/PC blend without transesterification

Poly(trimethylene terephthalate)/polycarbonate (PTT/PC) blends were prepared by solvent mixing to avoid transesterification during high temperature blending. The influences of compositions on the thermal behavior, crystallization morphology and structure of the blends were studied. FTIR results indicated that there was no COO linking to two phenyl groups on each side chain and DSC results supported no transesterification reaction. DSC curves showed that T _c and T _mc increased to maximum range when PC contents were between 7 wt%-15 wt%, however, T _m decreased constantly with the increase of PC contents. It was observed from POM that PTT spherulitic morphology and crystallization kinetics were obviously influenced by the change of PC contents. Structural evolutions during cooling were investigated by SAXS which showed L _c of PTT remained a constant with different PC contents and also fixed during crystallization, nevertheless, it revealed a maximum value of L _nc for sample PTT₉₃. It was concluded that PC chains could be permeated into not only amorphous crystallite structure but also amorphous lamellae structure and 7 wt% PC content was supposed to be the “proper” penetration amount into PTT lamellae structure which led to a maximum capacity of amorphous lamellar layer. Fringedmicelle crystal model was adopted to illustrate semi-crystalline physical structures of the blend in two kinds of component aggregation states.     

Synthesis and characterization of chitosan-graft-polycaprolactone copolymers

The graft copolymers of chitosan with polycaprolactone (PCL) were prepared through a protection-graft-deprotection route using phthaloylchitosan as intermediate. PCL macromonomers terminated with isocyanate groups reacted with hydroxyl groups of phthaloyl-protected chitosan regioselectively, and then phthaloyl groups were deprotected to give the free amino groups. The graft reaction was carried out in homogeneous system and yielded copolymers with high grafting content due to solubilization. FTIR, NMR and XRD were detected to characterize the resultant chitosan-graft-PCL copolymers.     

Influence of the transesterification catalyst structure on the reactive compatibilization and properties of poly(ethylene terephthalate) (PET)/dibutyl succinate functionalized poly(ethylene) blends

The transesterification between poly(ethylene terephthalate) (PET) and dibutyl succinate functionalized polyethylene (POF) was studied by preparing blends in a discontinuous mixer in the presence of different Zn and Ti catalysts. In particular the catalytic activities of Zn(OOCCH₃)₂, Ti(OBu)₄, ZnO and TiO(OCCH₃)₂ were compared. The mechanism of reactions occurring in the melt was studied both by a model compounds approach and by characterizing the macromolecular products of the melt processing by means of selective extractions, infrared analysis and the determinations of the molecular weight of PET. The results are discussed in terms of electrophilicity and nucleophilicity of the different catalysts. The catalysts structure also affected the phase distribution. In fact from a morphologic point of view in PET matrix blends the use of zinc derivatives yielded preferentially dispersed-like phase distribution, while the use of titanium derivatives resulted in partially co-continuous phase morphology. The stability of the attained phase distribution was also monitored during compression moulding and it evolved rapidly in fully dispersed phase morphology. The tensile properties of compression moulded films revealed that the occurred reactions and morphological assessment induced a general decrease of tensile modulus and an increase of elongation at break.     

Theoretical study on the mechanism of N-heterocyclic carbene catalyzed transesterification reactions

The mechanism of N-heterocyclic carbene (NHC) catalyzed transesterification reactions have been studied using density functional theory. Our study shows that the role of NHC is to assist proton transfer from alcohol to the carbonyl oxygen, forming the tetrahedral intermediate, which then decomposes to the acylated product. Our predicted activation energies are in fine agreement with the observed reaction rates. An alternative approach, which uses the tetrahedral intermediate as the transition state mimic, provides satisfactory predictions.     

Mechanistic studies on the enzymatic transesterification of polyesters

The effect of solvents on the enzymatic transesterification of aliphatic polyesters has been investigated. It has been shown that the hydrophobicity and the polarity of the solvent have little effect on the reaction, however, the molecular weight of the product depends on the solubility of the product in the medium. Above a certain molecular weight, when the product is no longer soluble in the medium, transesterification does not occur. Deuterium NMR studies have shown that transesterification tends to take place at the ends of the polymer chain rather than at random along the polymer chain.     

Combustion properties and thermal degradation behavior of polylactide with an effective intumescent flame retardant

An intumescent flame retardant spirocyclic pentaerythritol bisphosphorate disphosphoryl melamine (SPDPM) has been synthesized and its structure was characterized by Fourier transformed infrared spectrometry (FTIR), ¹H and ³¹P nuclear magnetic resonances (NMR). A series of polylactide (PLA)-based flame retardant composites containing SPDPM were prepared by melt blending method. The combustion properties of PLA/SPDPM composites were evaluated through UL-94, limiting oxygen index (LOI) tests and microscale combustion calorimetry (MCC) experiments. It is found that SPDPM integrating acid, char and gas sources significantly improved the flame retardancy and anti-dripping performance of PLA. When 25 wt% flame retardant was added, the composites achieved UL-94 V0, and the LOI value was increased to 38. Thermogravimetric analysis (TGA) showed that the weight loss rate of PLA was decreased by introduction of SPDPM. In addition, the thermal degradation process and possible flame retardant mechanism of PLA composites with SPDPM were analyzed by in situ FTIR.     

Preparation of unsymmetrical dialkyl acetylenedicarboxylates and related esters by enzymatic transesterification

An unexpected highly selective mono-transesterification of symmetrical acetylenedicarboxylates with various alcohols occurred in the presence of Candida rugosa lipase. This reaction allows an efficient preparation of unsymmetrical acetylenedicarboxylates and related α,β-acetylenic esters.     

New transesterification reaction between acetylated wood and tetramethoxysilane: A feasibility study

Novel transesterification of acetylated maritime pine sapwood (Pinus pinaster Soland) reaction was performed with tetramethoxysilane (TMOS) in presence of dibutyltin oxide as a catalyst. Transesterification was confirmed by weight percent gain calculations (WPG), infrared spectroscopy (FTIR) as well as ¹³C and ²⁹Si NMR CP-MAS analysis. The results showed that transesterification indeed occurs via exchange of acetate groups from acetylated wood and methoxysilane groups from TMOS. The effect of temperatures and reaction time upon transesterification efficiency was also investigated.     

High-pressure transesterification of sterically hindered esters

A mild, rapid, and efficient method for the solvolysis of sterically hindered esters under high pressure is described. Transesterification is carried out in the presence of DBU at room temperature and at a pressure of 10 kbar to give quantitative conversions within short reaction times. The substrates examined included aromatic and aliphatic esters of sterically hindered alcohols and phenols. An optically pure benzyl ester of phenylalanine was chosen to study racemization of the amino acid esters under high-pressure reaction conditions.     

Effect of natural weather on the structure and properties of polylactide/Cloisite 30B nanocomposites

The degradation of polylactide (PLA)/Cloisite 30B nanocomposites under natural weathering was investigated as a function of clay loadings (1, 3 and 5 wt.%) for up to 130 days using Fourier transform infrared (FT-IR) spectroscopy, size exclusion chromatography (SEC), nanoindentation measurements, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and scanning electron microscopy (SEM). For comparative purposes, the neat PLA was also considered. The FT-IR results showed that the photo-oxidation mechanism of PLA was not modified in the presence of Cloisite 30B, but only the degradation rates were accelerated. Moreover, the photo-oxidative degradation of PLA nanocomposite samples led to the formation of vinyl unsaturation, carbonyls, anhydrides and hydroperoxides groups as a result of the occurrence of several chemical mechanisms simultaneously. The decrease of the weight-average molecular weight, and the number-average molecular weight associated with an enhanced polydispersity of the nanocomposite samples indicated that chain scission was the most prominent phenomenon in natural weathering. The thermal degradation of the PLA was faster in the presence of clay. Modulus and hardness measured by nanoindentation increased slightly with exposure time for both neat PLA and PLA nanocomposite samples; the increase is also a function of the clay content. Finally, the weathering effect on the morphology of exposed samples observed by SEM revealed that the fractured surfaces exhibited many voids and cracks. These defects were much more pronounced for the PLA nanocomposites.     

Efficient transesterification of ethyl acetoacetate with higher alcohols without catalysts

The transesterification of ethyl acetoacetate (EtOAcac) without the use of catalysts is shown for primary, secondary and tertiary alcohols. The use of molecular sieves, which are used to shift the equilibrium, allows the synthesis of products in high yields and acceptable reaction times, which are on a par with those for transesterification processes using catalysts. The kinetics of the transesterification of EtOAcac with tert-amyl alcohol is studied.     

Nanoclay and crystallinity effects on the hydrolytic degradation of polylactides

Polylactide (PLA)-montmorillonite micro- and nanocomposites based on semicrystalline and amorphous polymers and unmodified and organomodified clays at 5 wt% content were produced by melt mixing and subjected to accelerated hydrolytic degradation over a temperature range of 50-70 °C. Degradation rate constants were higher for amorphous PLA and its composites than semicrystalline PLA and its composites as a result of increased permeation through the amorphous domains. Since the effective pH of the nanofillers and their hydrophilicity change through treatment with organomodifiers the degradation rate constants of the nanocomposites were significantly higher than those of the unfilled polymers; by contrast, those of the microcomposites were lower or slightly lower than those of the unfilled polymers possibly due to the reduction of the carboxyl group catalytic effect through neutralization with the hydrophilic alkaline filler. Although the degradation rate constants increased with increasing temperature from 50 to 70 °C, based on calculated activation energies the degradation kinetics did not differ significantly above and below the assumed T_g of 58-60 °C. Higher activation energies were observed for the semicrystalline polymer and its composites. It appears that bulk hydrolytic degradation starts from the interface between polymer and fillers for all samples resulting in significant morphological differences between nanocomposites, microcomposites and unfilled polymer.     

Utilization of perfluoroalkanoate-derived aluminium acetals as the convenient fluorinated aldehyde precursors

Aluminium acetals from the DIBAL partial reduction of perfluoroalkanoates 1 were successfully employed as the convenient and useful fluorinated aldehyde precursors, and reactions of such intermediates with sodium salts from some β-dicarbonyl compounds 2 as well as their possible utility as the Michael acceptors after transformation to the corresponding alkylidene malonates 8 were also demonstrated.     

Determination of esters in glycerol phase after transesterification of vegetable oil

In biodiesel production, glycerol is formed as a side product and it is contained in the glycerol phase. This phase contains (besides glycerol): water, soaps, alcohol, traces of catalyst and glycerides and the remaining esters. In this paper, a new method for the determination of esters in the glycerol phase is introduced. The determination enables the minimization of the losses of biodiesel within the production process. It is based on the gradient RP-LC method (water and acetonitrile) with refractometric detection. The analysis is easy and the samples do not need any treatment (only dilution by water) and has a low detection limit. The results of this method were compared with the results of two other published methods: isocratic HPLC and GC. The disadvantage of these two methods is that they need extensive treatment of the sample, which takes many hours, and they are able to determine only the sum of esters. The new method is reliable, much faster and able to differentiate esters of almost each higher fatty acid (e.g. linoleic, linolenic, strearic alkyl ester) in the glycerol phase.     

P and H NMR studies of the transesterification polymerization of polyphosphonate oligomers

Polymeric phosphonate esters are an interesting class of organophosphorus polymers because both the polymer backbone and phosphorus substituents can be modified. These polymers have been prepared by ring-opening polymerizations of cyclic phosphites, stoichiometric polycondensations of dimethyl phosphonate with diols in conjunction with diazomethane treatment and by transesterification of polyphosphonate oligomers. Our initial attempts to prepare high molecular weight polymeric phosphonate esters by the transesterification methods were unsuccessful. Results indicate that the reactions of dimethyl phosphonate with diols to form polyphosphonate oligomers with only methyl phosphonate end groups are plagued by a serious side reaction that forms phosphonic acid end groups. These end groups do not participate in the transesterification reaction and limit the molecular weights of the polymers that can be obtained. The phosphonic acid end groups can be converted into reactive methyl phosphonate end groups by treatment with diazomethane, however diazomethane is explosive and the polymerization is slow. An alternative route for the production of high molecular weight polymers is the transesterification of the 1,12-bis(methyl phosphonato)dodecane, formed by the reaction of excess dimethyl phosphonate and 1,12-dodecanediol, with a Na₂CO₃ promoter. This allows polymers with molecular weights of up to 4.5×10⁴ to be prepared, and no phosphonic acid end groups are observed in these polymers. Thermal analyses of the poly(1,12-dodecamethylene phosphonate) have shown that this polymer has reasonable thermal stability (onset of thermal decomposition at 273 °C). This polymer also undergoes a cold crystallization process at 15 °C similar to that which has been observed in some polyesters, polyamides and elastomers.     

Polylactide compositions. The influence of ageing on the structure, thermal and viscoelastic properties of PLA/calcium sulfate composites

High-performance composites prepared by melt-blending polylactide (PLA, l/d isomer ratio of 96/4) with various amounts of β-anhydrite II (AII), the dehydrated form of calcium sulfate hemihydrate obtained by a specific thermal treatment at 500 °C, have been aged to study the evolution of their physical and mechanical properties with time. The effect of 1-year ageing under ambient conditions (below T_g of PLA) for selected composites, i.e., filled with 20 and 40 wt% AII, was determined and compared to unfilled PLA with the same processing and ageing history. Samples with an initial amorphous PLA matrix, obtained by fast quenching from the melt, were characterized before and during ageing. The changes in physical parameters have been studied using dynamic mechanical thermal analysis (DMTA), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and density measurements. Surprisingly, for all the samples, an increase of the storage modulus (E′) was recorded, as a result of ageing. This improvement was ascribed to the reorganization of the PLA structure induced by ageing. The structural reorganization was also reflected by a slight increase of PLA density and changes in thermal behaviour. The X-ray investigations showed unchanged crystallographic structure of AII both during blending with molten PLA and in the composite systems after ageing. The surprising stability of the thermo-mechanical properties of PLA and PLA/AII composites is in agreement with the results of size exclusion chromatography analysis (SEC) which did not show significant changes of PLA molecular weights brought out by ageing.     

Studies of miscibility,transesterification and crystallization in blends of poly(ethylene terephthalate) and Poly(ethylene-2,6-naphthalene dicarboxylate)

Blends of poly(ethylene terephthalate) (PET) and poly(ethylene-2,6-naphthalene dicarboxylate) (PEN) were obtained by coprecipitation from solution followed by melt-pressing for different timest _mand quenching in iced water. When the melt-pressing time was 0.2 and 0.5 min, two glass transition temperaturesT _gwere observed by means of dynamic mechanical analysis (DMA), indicating that there are two phases present, a PEN-rich phase and a PET-rich phase. The differential scanning calorimetry (DSC) curves show two crystallization peaks and two melting peaks which, according to wide-angle x-ray scattering (WAXS) measurements, can be attributed to PET and PEN, respectively. In the case oft _m=2 min or longer, a single value ofT _gand thus a single phase is found to exist. Fort _m=10 min and 45 min no crystallization and melting at all is observed during heating with 10°C/min, indicating that a copolyester of PET and PEN has been formed by transesterfication during melt-pressing.Time-resolved WAXS measurements during isothermal crystallization show that, in the blend, the half-time of crystallization of PET is different from that of PEN, and not the same as that which is found in the pure polymer.Dedicated with best wishes to Prof. Dr. E.W. Fischer on the occasion of his 65th birthday     

N-Heterocyclic carbene-catalyzed synthesis of acetyltributylcitrate via a transesterification reaction

A new methodology for the synthesis of a green plasticizer acetyltributylcitrate through a transesterification reaction was developed. Under the catalysis of alkyl-substituted imidazol-type N-heterocyclic carbenes, tributyl citrate can react with vinyl acetate smoothly to give ATBC in high yield.     

Influence of structure on the properties of polypropylene copolymers and terpolymers

Several Ziegler-Natta copolymers of iPP with ethylene or 1-butene, and terpolymers with both counits have been characterized, devoting special attention to the effect of composition and processing conditions on the crystal structure and final properties. DSC and X-ray diffraction were used to study the polymorphism of copolymers and terpolymers. Comonomer insertion interrupts the isotactic sequences, acting as a structural defect, and the formation of γ form is enhanced. Moreover, crystallinity decreases and crystal structure is modified. Comonomer type and concentration determine the extent of these modifications, resulting in important changes in macroscopic properties. In particular, the excellent optical properties of the analyzed terpolymers make them very attractive for applications such as transparent film or packaging.