Oligoaniline assisted dispersion of carbon nanotubes in epoxy matrix for achieving the nanocomposites with enhanced mechanical,thermal and tribological properties

A critical challenge for initiating many applications of the carbon nanotubes (CNTs) is their dispersion in organic solvent or in polymer melt. In the present study, we described a novel strategy for fabricating carbon nanotubes (CNTs)-reinforced epoxy nanocomposite by utilizing aniline trimer (AT) as the noncovalent dispersant. Tensile testing showed that the tensile modulus of the CNTs-reinforced epoxy composites was considerably improved by adding a small amount of AT functionalized CNTs. Additionally, the as-prepared CNTs-epoxy nanocomposites exhibited superior tribological properties with much lower frictional coefficients and wear rates compared to those of neat epoxy resin. The well dispersed AT-functionalized CNTs in epoxy matrix played an important role in enhancing the mechanical properties, as well as acting as a solid lubricant for improving the tribological performance of epoxy/CNTs nanocomposite.     

Effect of acid treated multi-walled carbon nanotubes on the mechanical, permeability, thermal properties and thermo-oxidative stability of isotactic polypropylene

The effect of acid treatment of multi-walled carbon nanotubes (MWCNTs) on the mechanical, thermal and mainly thermo-oxidative stability of isotactic polypropylene (iPP) was evaluated. From the acid treatment surface carboxylic groups were mainly formed, while the nanotubes' length was gradually reduced by increasing the treatment time. Young's modulus, tensile strength and storage modulus of the iPP/MWCNT nanocomposites were increased by increasing the treatment time of the MWCNTs, due to finer dispersion inside the polymer matrix, as revealed by TEM and micro-Raman spectroscopy. Furthermore, the nanotubes acted as nucleating agents, an effect more pronounced with finer filler dispersion. Thermal stability in an inert atmosphere also increased. Thermo-oxidative stability tests in air and O₂ revealed that oxidative degradation took place in two stages. In the first stage, corresponding to temperatures up to 230 °C, the MWCNTs accelerated the oxidation of iPP, while at higher than 300 °C temperatures the trend was reversed. Incubation studies proved that, at the first stages, oxidation was due to random chain scission of iPP and oxygen uptake. This behaviour was accelerated by the MWCNTs' surface carboxylic groups and, as found by O₂ permeability studies, was mainly a surface process. In the second stage, due to the shielding effect of MWCNTs, the removal of the gases produced during decomposition was hindered. At this stage the presence of MWCNTs resulted in more thermo-oxidatively stable nanocomposites.     

Molecular dynamics of an epoxy resin modified with an epoxidized poly(styrene-butadiene) linear block copolymer during cure and microphase separation processes

Molecular dynamics of diglycidyl ether of bisphenol A (DGEBA) epoxy resin modified with an epoxidized poly(styrene-b-butadiene) (SepB) linear block copolymer has been monitored during cure and microphase separation process by dielectric relaxation spectroscopy (DRS) for wide frequency and temperature ranges. Different primary and secondary relaxation processes have been analyzed for neat components and ternary mixture. Relaxational behaviour has been modelled with Havriliak-Negami, Vogel-Fulcher-Tammann and Arrhenius equations and fitting parameters and their evolution have been obtained. The retention of the epoxidized poly(butadiene) (PepB) block in the epoxy-rich phase during all the polymerization process, previously detected by our group with atomic force and transmission electron microscopies, has been confirmed by dielectric relaxation spectroscopy. The evolution of molecular dynamics during the polymerization process of the epoxy resin in the ternary system indicates a change in the trend of the main relaxation at times that agree with phase separation detected by rheology.     

Selective adsorption of proteins on single-wall carbon nanotubes by using a protective surfactant

The dispersion of highly hydrophobic carbon materials such as carbon nanotubes in biological media is a challenging issue. Indeed, the nonspecific adsorption of proteins occurs readily when the nanotubes are introduced in biological media; therefore, a methodology to control adsorption is in high demand. To address this issue, we developed a bifunctional linker derived from pyrene that selectively enables or prevents the adsorption of proteins on single-wall carbon nanotubes (SWNTs). We demonstrated that it is possible to decrease or completely suppress the adsorption of proteins on the nanotube sidewall by using proper functionalization (either covalent or noncovalent). By subsequently activating the functional groups on the nanotube derivatives, protein adsorption can be recovered and, therefore, controlled. Our approach is simple, straightforward, and potentially suitable for other biomolecules that contain thio or amino groups available for coupling.     

Synergistic effect of functional carbon nanotubes and graphene oxide on the anti‐corrosion performance of epoxy coating

In this work, we reported the synergistic effect of functional carbon nanotubes (CNTs) and graphene oxide (GO) on the anticorrosion performance of epoxy coating. For this purpose, the GO and CNTs were firstly modified by the 3‐aminophenoxyphthalonitrile to realize the nitrile functionalized graphene oxides (GO‐CN) and carbon nanotubes (CNTs‐CN). As modified GO‐CN and CNTs‐CN were characterized and confirmed by Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, and gravimetric analyzer. It was found that about 19 and 24 wt% of 3‐aminophenoxyphthalonitrile were grafted onto the surface of the GO and CNTs, respectively. The electrochemical impedance spectroscopy results showed that the GO‐CN&CNTs‐CN hybrid materials exhibit a remarkable superiority in enhancing the anticorrosion performance of epoxy coatings. Significant synergistic effect of the lamellar structural GO‐CN and CNTs‐CN on the anticorrosion performance of epoxy composite coatings was designed. Besides, the epoxy coating with 1 wt% of the GO‐CN&CNTs‐CN hybrid exhibited the best anticorrosion performance, in which the impedance showed the largest one (immersion in 3.5 wt% of NaCl solution for 168 hr). Copyright © 2016 John Wiley & Sons, Ltd.     

Effects of organo-montmorillonite dispersion on thermal stability of epoxy resin nanocomposites

Montmorillonite (MMT) was modified with the acidified cocamidopropyl betaine (CAB) and the resulting organo-montmorillonite (O-MMT) was dispersed in an epoxy/methyl tetrahydrophthalic anhydride system to form epoxy nanocomposites. The dispersion state of the MMT in the matrix was investigated by X-ray diffraction and scanning electronic microscopy. The thermal stability of the epoxy nanocomposites was examined by TGA. Thermal stability of the epoxy nanocomposite is dependent upon the dispersion state of the OMMT in the epoxy matrix although all the epoxy nanocomposites had enhanced thermal stability compared with the neat epoxy resin. The thermal stability of the epoxy resin nanocomposites was correlated with the dispersion state of the MMT in the epoxy resin matrix.     

Polymer/carbon nanotube nanocomposites: Influence of carbon nanotubes on EVA photodegradation

The influence of carbon nanotubes on the photodegradation of EVA/carbon nanotube nanocomposites was studied by irradiation under photooxidative conditions (at λ > 300 nm, at 60 °C and in the presence of oxygen). The influence of the nanotubes on both the photooxidation mechanism of EVA and the rates of oxidation of the matrix was characterized on the basis of infrared analysis. On one hand, it was shown that the carbon nanotubes act as inner filters and antioxidants, which contribute to reduction in the rate of photooxidation of the polymeric matrix. On the other hand, it was shown that light absorption could provoke an increase in the local temperature and then induce the photooxidation of the polymer. The competition between these three effects determines the global rate of photooxidation of the polymeric matrix. Several factors are involved, the concentration of the carbon nanotubes, the morphology of the nanotubes and the functionalization of the nanotube surface.     

Dielectric properties of a filled epoxy resin: Effect of thermal treatments

Dielectric measurements have been performed at several frequencies on samples of a cycloaliphatic epoxy resin filled with aluminum hydroxide. The samples were thermally treated at three different temperatures for times up to 2,000 hours. At low aging temperatures and times an improvement of the characteristics is observed due perhaps to an assessment of the bulk of the polymer and more precisely to a change in the free volume. At high temperatures and times a thermo-oxidation involving layers deeper and deeper becomes the predominant mechanism responsible of the decrease in the properties with respect to the virgin material. T _g, tan and versust _a, generalized curves are finally presented useful to predict the behaviour for aging times not easily experienced.Thanks are due to Magrini-Galileo, Italy, for supplying the samples and to C.N.R., Italy, for financial support.     

Thermal properties enhancement of epoxy resins by incorporating polybenzimidazole nanofibers filled with graphene and carbon nanotubes as reinforcing material

Enhancement of thermal properties of epoxy resins was achieved by incorporation of polybenzimidazole (PBI) fibermats filled with carbon nanomaterials, prepared by the solution electrospinning technique. Different type of carbon nanostructures (carbon nanotubes, graphite flakes, graphene nanoplatelets and carbon black) were compared as fillers in polybenzimidazole fibers. The carbon-PBI-fibermats showed remarkable thermal transport properties and therefore, they were studied as thermal reinforcement material for epoxy composites. Mechanical and thermal properties of produced composites were evaluated and the effectiveness of different types of carbon fillers examined. Results showed that the produced carbon filled fibermats can be used effectively as a thermal reinforcing material in epoxy resins, offering several advantages.     

Influence of oxidation state of phosphorus on the thermal and flammability of polyurea and epoxy resin

The focus of this study is an investigation of the effect of oxidation state of phosphorus in phosphorus-based flame retardants on the thermal and flame retardant properties of polyurea and epoxy resin. Three different oxidation states of phosphorus (phosphite, phosphate and phosphine oxide) additives, with different thermal stabilities at a constant phosphorus content (1.5 wt.%) have been utilized. Thermal and flame retardant properties were studied by TGA and cone calorimetry, respectively. The thermal stability of both polymers decreases upon the incorporation of phosphorus flame retardants irrespective of oxidation state and a greater amount of residue was observed in the case of phosphite. Phosphate was found to be better flame retardant in polyurea, whereas phosphite is suitable for epoxy resin. Phosphite will react with epoxy resin by trans-esterification, which is demonstrated by FTIR and ³¹P NMR. Further, TG–FTIR and XPS studies also provide information on flame retardancy of both polymers with phosphorus flame retardants.     

Effects of modified multi-walled carbon nanotubes on the curing behavior and thermal stability of boron phenolic resin

One kind of boron phenolic resin (BPR) was prepared from the solvent-less reaction of resoles with boric acid. X-ray photoelectron spectroscopy (XPS) showed that the reaction degree of boric acid was 83.8%. Multi-walled carbon nanotubes (MWCNTs) were modified by nitric acid, 4,4′-Diaminodiphenyl methane and boric acid. The effect of modification was determined by Fourier transform infrared (FT-IR), thermogravimetric analysis (TGA) techniques and XPS. The cure kinetics and thermal behavior of BPR and modified multi-walled carbon nanotubes (m-MWCNTs)/BPR were studied. It was found that the curing apparent activation energy (E_a) decreased with the increasing amount of m-MWCNTs. But there was no obvious change in the orders of curing reactions. The results of TGA showed that 1.0 wt% of the m-MWCNTs could increase the thermal decomposition temperature (T_d) and the char yield of m-MWCNTs/BPR nanocomposites by 36.7 °C and 6.2%. These critical enhancements will definitely help to attract more researches on this area.     

Influence of silver-decorated multi-walled carbon nanotubes on electrochemical performance of polyaniline-based electrodes

In this work, silver (Ag) nanoparticles were deposited on multi-walled carbon nanotubes (MWNTs) by chemical reduction while Ag-decorated MWNTs (Ag-MWNTs)/polyaniline (PANI) composites were prepared by oxidation polymerization. The effect of the Ag incorporated into the interface of the composites on the electrochemical performance of the MWNTs/PANI was investigated. It was found that highly dispersed Ag nanoparticles were deposited onto the MWNTs, and the Ag-MWNTs were successfully coated by PANI. According to cyclic voltammograms, the Ag-MWNTs/PANI exhibited significantly increased electrochemical performances compared to MWNTs/PANI and the highest specific capacitance obtained of MWNTs/PANI and 0.15 M Ag-MWNTs/PANI was 162 F/g and 205 F/g, respectively. This indicated that Ag nanoparticles that were deposited onto the MWNTs caused an enhanced electrochemical performance of the MWNTs/PANI due to their high electric conductivity, which resulted in an increase of the charge transfer between the MWNTs and PANI by a bridge effect.     

A flame-retardant epoxy resin based on a reactive phosphorus-containing monomer of DODPP and its thermal and flame-retardant properties

A flame-retardant epoxy resin (EP) was synthesized based on a novel reactive phosphorus-containing monomer, 4-[(5,5-dimethyl-2-oxide-1,3,2-dioxaphosphorinan-4-yl)oxy]-phenol (DODPP), and its structures were characterized by FTIR, ¹H NMR and ³¹P NMR spectra. The DODPP-EP₃/LWPA (low molecular weight polyamide), which contains 2.5% phosphorus, can reach UL-94 V-0 rating and a limiting oxygen index (LOI) value of 30.2%. The thermal properties and burning behaviours of cured epoxy resins were investigated by differential scanning calorimeter (DSC), thermogravimetry (TG), LOI, UL-94 tests and cone calorimetry. The morphologies of residues of cured epoxy resins were investigated by scanning electron microscopy (SEM). DSC shows that the glass-transition temperatures of cured epoxy resins decrease with increasing phosphorus content. TGA shows that the onset decomposition temperatures and the maximum-rate decomposition temperatures decrease, while char yields increase, with the increase of phosphorus content. The data from the cone calorimeter tests give the evidence that heat release rate (HRR), peak heat release rate (PHRR), average heat release rate (Av-HRR), average mass loss rate (Av-MLR) and the fire growth rate index (FIGRA) decrease significantly for DODPP-EP₃/LWPA. SEM shows that the DODPP-EP₃/LWPA forms lacunaris and compact charred layers which inhibit the transmission of heat during combustion.     

Synthesis, characterization, thermal properties and flame retardancy of a novel nonflammable phosphazene-based epoxy resin

Hexakis(4-hydroxyphenoxy)-cyclotriphosphazene (PN-OH) was synthesized through nucleophilic substitution of the chloride atoms of hexachlorocyclotriphosphazene and reduction of the aldehyde groups, and its chemical structure was characterized by elemental analysis, ¹H and ³¹P NMR, and Fourier transform infrared (FTIR) spectroscopy. A new phosphazene-based epoxy resin (PN-EP) was successfully synthesized through the reaction between diglycidyl ether of bisphenol-A (DGEBA) and PN-OH, and its chemical structure was confirmed by FTIR and gel permeation chromatography. Four PN-EP thermosets were obtained by curing with 4,4′-diaminodiphenylmethane (DDM), dicyandiamide (DICY), novolak and pyromellitic dianhydride (PMDA). The reactivity of PN-EP with the four curing agents presents an increase in the order of DDM, PMDA, novolak and DICY. An investigation on their thermal properties shows that the PN-EP thermosets achieve higher glass-transition and decomposition temperatures in comparison with the corresponding DGEBA ones while their char yields increase significantly. The PN-EP thermosets also exhibit excellent flame retardancy. The thermosets with novolak, DICY and PMDA achieve the LOI values above 30 and flammability rating of UL94 V-0, whereas the one with DDM reaches the V-1 rating. The nonflammable halogen-free epoxy resin synthesized in this study has potential applications in electric and electronic fields in consideration of the environment and human health.     

Improving dispersion and integration of single‐walled carbon nanotubes in epoxy composites by using a reactive noncovalent dispersant

Uniform dispersion and strong interfacial interaction are two critical prerequisites for application of single‐walled carbon nanotubes (SWNTs) in polymer composites. To endow the composites with multifunctional feature, no damage on the chemical/electronic structure of SWNTs is also usually required. With these ends in view, two epoxide‐containing pyrene derivatives (EpPys) were designed, synthesized, and used as reactive noncovalent dispersants for developing multifunctional epoxy/SWNT composites. One having longer chain length between epoxide group and pyrene moiety, that is, EpPy‐16, shows higher dispersing efficiency and provides the nanotube dispersion with better stability, thus picking up for subsequent studies. Systematic characterization on SWNT/EpPy‐16 hybrid demonstrates that 13.2 wt % of EpPy‐16 is adsorbed on the SWNT surface through strong π‐stacking interaction, and intrinsic electronic structure of SWNTs is basically reserved. The solution‐based process adopted here preserves the good SWNT dispersing state in dispersion into the composites. Simultaneously, enhanced interfacial interaction is also realized by using EpPy‐16, which interacts noncovalently with SWNT but connects covalently to epoxy network. As a result, the composites acquire 37 and 22% increments in tensile strength and Young's modulus, respectively, relative to that of neat resin. A low‐electrical percolation threshold of 0.1 wt % SWNTs and improved thermal properties were also observed. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

The effect of different treatment methods of multiwalled carbon nanotubes on thermal and flexural properties of their epoxy nanocomposites

Multiwalled carbon nanotubes (MWCNTs) were oxidized using four different acid‐treatment methods followed by their functionalization with 3‐aminopropyltriethoxysilane (3‐APTES). Diglycidyl ether of bisphenol A (DGEBA) nanocomposites with unmodified and silanized MWCNTs (0.2 wt %) were prepared by a cast molding method. The effect of functionalization of MWCNTs on thermal, flexural, and morphological properties of the epoxy nanocomposites were studied. The epoxy/MWCNTs nanocomposites were characterized by thermogravimetric analysis, flexural testing, and field emission electron microscopic analysis. The results showed that the silanization of MWCNTs which were oxidized by a two‐step process using nitric acid and hydrochloric acid showed better thermal and flexural properties due to good interfacial adhesion between MWCNTs and the epoxy matrix. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1175–1184, 2010     

Studies on the effect of different levels of toughener and flame retardants on thermal stability of epoxy resin

A thermoplastic toughener, polyether sulphone (PES) and a number of different types of flame retardants were blended in different ratios with a commercial epoxy resin triglycidyl-p-aminophenol (TGAP) and 4,4-diamino diphenyl sulphone (DDS) a curing agent. The effect of type and levels of flame retardants (FR) and the toughening agent on the curing, thermal decomposition and char oxidation behaviour of the epoxy resin was studied by the simultaneous differential thermal analysis and thermogravimetric techniques. It was observed that the toughener slightly increases the curing temperature (by up to 20 °C) but had minimal effect on the decomposition temperature of the resin. Flame retardants, however affected all stages depending upon the type of flame retardant used. The curing peak for samples containing tougher and flame retardants although slightly changed depending upon the type of FR, was not more than ± 20 °C compared to that of samples containing toughener only. All flame retardants lowered the decomposition temperature of the epoxy resin. Phosphorus- and nitrogen-containing flame retardants reduced the char oxidation leading to more residual char, whereas halogen- containing flame retardants had less effect on this stage.     

Effects of processing conditions on rheological,thermal, and electrical properties of multiwall carbon nanotube/epoxy resin composites

We report on the effect of processing conditions on rheology, thermal and electrical properties of nanocomposites containing 0.02–0.3 wt % multiwall carbon nanotubes in an epoxy resin. The influence of the sonication, the surface functionalization during mixing, as well as the application of external magnetic field (EMF) throughout the curing process was examined. Rheological tests combined with optical microscopy visualization are proved as a very useful methodology to determine the optimal processing conditions for the preparation of the nanocomposites. The Raman spectra provide evidence for more pronounced effect on the functionalized with hardener compositions, particularly by curing upon application of EMF. Different chain morphology of CNTs is created depending of the preparation conditions, which induced different effects on the thermal and electrical properties of the nanocomposites. The thermal degradation peak is significantly shifted towards higher temperatures by increasing the nanotube content, this confirming that even the small amount of carbon nanotubes produces a strong barrier effect for the volatile products during the degradation. The ac conductivity measurements revealed lower values of the percolation threshold (pc) in the range of 0.03–0.05 wt %. CNTs for the nanocomposites produced by preliminary dispersing of nanotubes in the epoxy resin, compared to those prepared by preliminary functionalization of the nanotubes in the amine hardener. This is attributed to the higher viscosity and stronger interfacial interactions of the amine hardener/CNT dispersion which restricts the reorganization of the nanotubes. The application of the EMF does not influence the pc value but the dc conductivity values (σ_dc) of the nanocomposites increased at about one order of magnitude due to the development of the aforementioned chain structure. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Kinetics studies on the accelerated curing of liquid crystalline epoxy resin/multiwalled carbon nanotube nanocomposites

A new class of nanocomposite has been fabricated from liquid crystalline (LC) epoxy resin of 4,4′‐bis(2,3‐epoxypropoxy) biphenyl (BP), 4,4′‐diamino‐diphenyl sulfone (DDS), and multiwalled carbon nanotubes (CNTs). The surface of the CNTs was functionalized by LC epoxy resin (ef‐CNT). The ef‐CNT can be blended well with the BP that is further cured with an equivalent of DDS to form nanocomposite. We have studied the curing kinetics of this nanocomposite using isothermal and nonisothermal differential scanning calorimetry (DSC). The dependence of the conversion on time can fit into the autocatalytic model before the vitrification, and then it becomes diffusion control process. The reaction rate increases and the activation energy decreases with increasing concentration of the ef‐CNT. At 10 wt % of ef‐CNT, the activation energy of nanocomposite curing is lowered by about 20% when compared with the neat BP/DDS resin. If the ef‐CNT was replaced by thermal‐insulating TiO₂ nanorods on the same weight basis, the decrease of activation energy was not observed. The result indicates the accelerating effect on the nanocomposite was raised from the high‐thermal conductivity of CNT and aligned LC epoxy resin. However, at ef‐CNT concentration higher than 2 wt %, the accelerating effect of ef‐CNTs also antedates the vitrification and turns the reaction to diffusion control driven. As the molecular motions are limited, the degree of cure is lowered. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011