Emulsion polymerization of acrylonitrile. Part II. Mechanism of emulsion polymerization of acrylonitrile

The mechanism of emulsion polymerization of acrylonitrile has been studied by measuring by dilatometry and electron microscopy the adsorption of monomer into polymer particles and polymerization characteristics such as rate, degree of polymerization, the growth of the particle during polymerization, and the degree of dispersion. In the emulsion polymerization of acrylonitrile, new particles are formed during polymerization at a rate which is proportional to the rate of polymerization and the ratio of unreacted monomer. The total amount of monomer adsorbed on or in the polymer particles is rather small, but the concentration on or in the polymer particles is sufficiently high and proportional to the monomer concentration in aqueous phase. The polymerization proceeds concurrently on or in the polymer particles and in aqueous phase, but the three loci may be continuous rather than discrete. A reaction scheme is introduced here which shows the coexistence of polymerizations on or in the polymer particles and in the aqueous phase.     

Emulsion polymerization of acrylonitrile. Part I. Role and effect of emulsifiers in the emulsion polymerization of acrylonitrile

The role in and effects on the emulsion polymerization of acrylonitrile (AN) of three different groups of emulsifiers, i.e., low molecular emulsfiers, well-known water-soluble polymers, and new water-soluble polymers containing a sulfonate group have been investigated by a dilatometry and electron microscopy. The major part of this paper concentrates on the study of the relation between the properties of the third group of emulsifiers and emulsion polymerization characteristics of AN such as rate, degree of polymerization, diameter and number of particles, and the degree of dispersion, by adding copolymers of AN and sodium p-styrenesulfonate (SSS) having various compositions. In the emulsion polymerization of AN, the hydrophobic portion of the emulsifier seems to act as a kind of nucleus around which polymer molecules precipitate and particle formation may occur, and the hydrophilic portion stabilizes the polymer particles thus formed. As the number of particles and the degree of dispersion increases, the total surface of the particles increases, which may raise the overall rate of polymerization due mainly to an increased polymerization on the surface of the polymer particles. The well-known emulsifiers may be classified by the properties and ratio of the nucleus portion and the stabilizing portion. The unusual effect of emulsifiers on the degree of polymerization may be explained by a chain-transfer mechanism.     

Topochemical reactions

A survey of topochemical reactions is given and the theory of their kinetics is discussed. The first part of this study [1] deal with the autolocalization, now the factors leading the autolocalization are under consideration.     

Topochemical reactions

A survey of topochemical reactions is given and the theory of their kinetics is discussed.

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Zusammenfassung Eine Übersicht über die topochemische Reaktion wird gegeben und die Theorie ihrer Kinetik erörtert.

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Résumé On présente une étude d'ensemble sur les réactions topochimiques en discutant la théorie de la cinétique.

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This paper was written from a series of lectures read by the author at the First All-Union School on the Chemistry of Solids (Novotsherkask, September 1972).     

Pre-irradiation induced emulsion graft polymerization of acrylonitrile onto polyethylene nonwoven fabric

Acrylonitrile has been widely used in the modification of polymers by graft polymerization. In the present work, pre-irradiation induced emulsion graft polymerization method is used to introduce acrylonitrile onto PE nonwoven fabric instead of the traditional reaction in organic solvents system. The degree of grafting (DG) is measured by gravimetric method and the kinetics of the graft polymerization is studied. The existence of the graft chains is proven by Fourier transform infrared spectroscopy (FT-IR) analysis. Thermal stability of the grafted polymer is measured by Thermogravimetric analysis (TGA).     

Modification of multiwall carbon nanotubes via soap‐free emulsion polymerization of acrylonitrile

A novel method for the synthesis of polyacrylonitrile (PAN)‐coated multiwall carbon nanotubes (MWCNTs) via a simple soap‐free emulsion polymerization is presented for the first time. The polymerization was initiated with conventional anionic ammonium persulfate (APS) at 65 °C. The modification of PAN on MWCNT surfaces was confirmed by Fourier‐transform infrared (FT‐IR) spectroscopy, X‐ray photoelectron spectra (XPS), transmission electron microscopy (TEM), field emission scanning electron microscopy (FESEM), and Raman spectroscopy. It is found that all the surfaces of the MWCNTs were coated by PAN chains, and the PAN coating thickness could be controlled by simply adjusting the polymerization time. The obtained PAN‐coated MWCNTs could be well dispersed in water. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2057–2062, 2010     

Chain transfer reactions in emulsion polymerization of butadiene/styrene

Calculation of regulating index r from M̄_W values determined by experiments is proposed. The calculation is based on the assumption that the M̄_W values only depend on the conversion and the regulating index in emulsion polymerization. On this basis the calculation of regulator concentration in the latex particles was also possible. M̄_W values calculated in this way and experimental M̄_W values show good agreement.     

Modeling molecular weight distribution in emulsion polymerization reactions with transfer to polymer

A mathematical model was developed for the computation of the dynamic evolution of molecular weight distributions (MWDs) during nonlinear emulsion polymerization reactions. To allow the direct computation of the whole MWD, an adaptive orthogonal collocation technique was applied. The model was validated with experimental methyl methacrylate/butylacrylate (BuA) semicontinuous and vinyl acrylate (VA)/Veova10 continuous emulsion polymerization results. Both systems considered introduce significant chain‐transfer reactions to polymer chains as a result of the presence of BuA and VA, respectively. The model developed was able to represent quite properly the kinetics and MWD of polymer samples during emulsion polymerizations. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3513–3528, 2001     

Topochemical polymerization of diphenyldiacetylene-based materials and the relevant application in photocatalysis

Diphenyldiacetylene can be preorganized by self-assembly or external-templating, followed by topochemical polymerization under UV irradiation to form polydiphenyldiacetylene. Such a resulting polymer is a promising photocatalyst for organic pollutant degradation under visible light.     

Phase-Transfer catalyzed free-radical polymerization of acrylonitrile

The kinetics of phase-transfer catalyzed free-radical polymerization of acrylonitrile (AN) was carried out with water-soluble initiator peroxomonosulphate (PMS) with phase-transfer catalysts (tetrabutylammonium chloride and benzyltributylammonium chloride (TBAC and BTBAC) in tolune/water two-phase systems in the temperature range of 45–55°C at fixed pH (4) and ionic strength. The rates of polymerization (R_p) were evaluated at various values of [PMS], [PTC], and [AN]. It has been observed that the rates of polymerization increase with an increase of [AN], [PMS], and [PTC]. A kinetic scheme has been proposed to account for the experimental observations. © 1994 John Wiley & Sons, Inc.     

Kinetics of emulsion polymerization

The quantitative theory of the free-radical mechanism in emulsion polymerization is reexamined. A mechanism involving desorption and reabsorption of radicals is discussed. The average number of radicals per particle has been calculated as a function of three parameters. A simplified, approximate solution for the average number of radicals per particle is given for cases where this number is low.     

Photoinitiated,inverse emulsion polymerization of acrylamide: Some mechanistic and kinetic aspects

The kinetics of photoinitiated, inverse emulsion polymerization of acrylamide with 2,2‐dimethoxy‐2‐phenylacetophenone (DMPA) as a photoinitiator was investigated under three different cases. First, in a quartz reactor transparent to full UV light, the polymerization rate (R_p) increased and then decreased with the change of initiator order from 0.27 to a negative value when the DMPA concentration was increased, and it was particularly unusual that monomer orders at different DMPA concentrations were lower than the first. Second, for polymerization without DMPA in a quartz reactor, the dependence of R_p on monomer concentration was similar to that of R_p on initiator concentration in the aforementioned case. Third, when polymerization was carried out in a Pyrex reactor where the far UV light was filtered, a peak rate was also observed, and initiator orders varied from 0.24 to a negative value; however, under this case monomer orders at different initiator concentrations were greater than the first. These results indicated that the effect of absorbance often observed in bulk or solution photopolymerization also existed in this system, and the self‐initiation of monomer had some influence on polymerization, and the role of primary radical termination could not be neglected, as evidenced by kinetic analysis. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 846–852, 2004     

The initiation of polymerization by organometallic compounds—II. The polymerization of acrylonitrile with titanium tetradimethylamide and related reactions

The polymerization of acrylonitrile initiated by titanium tetradimethylamide is described and discussed in some detail. A mechanism, which adequately accounts for the behaviour observed, is suggested; the kinetic consequences of the scheme are related to the experimental data. Some information about comparable reactivities of other transition metal compounds and other monomers is recorded.     

Topochemical polymerization of a diarylbutadiyne derivative in the gel and solid states

A diarylbutadiyne derivative was synthesized using a few steps and gelified in aromatic solvents. The gel prepared at low concentration is made of micrometers-long nanofibrils as shown by scanning electron microscopy. XRD of the dried gel shows sharp features, revealing a well-organized material. A topochemical reaction was performed on the dried gel, and a polydiacetylene presenting reversible thermochromism properties was obtained.     

Inverse emulsion polymerization of acrylamide. I. Contribution to the study of some mechanistic aspects

The inverse emulsion polymerization of aqueous solution of acrylamide in toluene has been studied at 40°C using a blend of surfactants as emulsifying system and oil soluble azo initiators. The azo compound partition between the phases has been measured and the effects of their nature and concentration on the polymerization kinetics have been investigated. The influence of other parameters on the kinetics and particle size of the inverse latex have also been investigated: the nature and amount of the emulsifier system, the stirring rate, and the presence of oil-soluble inhibitor. The particle-size analysis using electron microscopy or dynamic light-scattering methods showed the presence of two populations of particles in the initial monomer emulsion and in the final inverse latex: one with very tiny particles (20 nm diam) and the other with larger particles (80–400 nm diam) which is highly polydispersed. The average size of these large particles undergoes a sharp decrease at a certain percent conversion depending upon the stirring rate. The evolution of the particle size distribution may result from a balance between coalescence and dispersion of the emulsion droplets under the effect of prevailing shear rate due to agitation. Concerning the initiation process, the very low solubility of the azo compound in the aqueous solution, together with the effect of the stirring rate and the presence of an oil-soluble inhibitor on the polymerization kinetics lead to the conclusion that most of the initiaton originates from the capture of radicals or oligomeric radicals produced in the oil phase or in the interfacial layer.     

Non-seeded semi-continuous emulsion polymerization

Semi-continuous emulsion polymerization of acrylic monomers was investigated from the point of view of the particle growth. In the process no seed latex was used and the monomers were fed in an emulsion form. Oscillations of surface tension and particle number indicated a periodical generation and flocculation of particles during the polymerization. Investigation of particle size and molecular weight changes in the first tens of seconds of polymerization has shown that the coagulation process proceeds even in the earliest stage of the polymerization. Initial emulsifier concentration in the reactor strongly affects the particle growth and the final particle number.