Optimal methods for batch processing problem with makespan and maximum lateness objectives

In this paper we consider the problem of scheduling n jobs on a single batch processing machine in which jobs are ordered by two customers. Jobs belonging to different customers are processed based on their individual criteria. The considered criteria are minimizing makespan and maximum lateness. A batching machine is able to process up to b jobs simultaneously. The processing time of each batch is equal to the longest processing time of jobs in the batch. This kind of batch processing is called parallel batch processing. Optimal methods for three cases are developed: unbounded batch capacity, b > n, with compatible job groups and bounded batch capacity, b  n, with compatible and non compatible job groups. Each job group represents a different class of customers and the concept of being compatible means that jobs which are ordered by different customers are allowed to be processed in a same batch. We propose an optimal method for the problem with incompatible groups and unbounded batches. About the case when groups are incompatible and bounded batches, our proposed method is considered as optimal when the group with maximum lateness objective has identical processing times. We regard this method, however, as a heuristic when these processing times are different. When groups are compatible and batches are bounded we consider another problem by assuming the same processing times for the group which has the maximum lateness objective and propose an optimal method for this problem.     

Minimizing number of tardy jobs on a batch processing machine with incompatible job families

In this paper we consider the problem of minimizing number of tardy jobs on a single batch processing machine. The batch processing machine is capable of processing up to B jobs simultaneously as a batch. We are given a set of n jobs which can be partitioned into m incompatible families such that the processing times of all jobs belonging to the same family are equal and jobs of different families cannot be processed together. We show that this problem is NP-hard and present a dynamic programming algorithm which has polynomial time complexity when the number of job families and the batch machine capacity are fixed. We also show that when the jobs of a family have a common due date the problem can be solved by a pseudo-polynomial time procedure.     

On scheduling an unbounded batch machine

A batch machine is a machine that can process up to c jobs simultaneously as a batch, and the processing time of the batch is equal to the longest processing time of the jobs assigned to it. In this paper, we deal with the complexity of scheduling an unbounded batch machine, i.e., c=+∞. We prove that minimizing total tardiness is binary NP-hard, which has been an open problem in the literature. Also, we establish the pseudopolynomial solvability of the unbounded batch machine scheduling problem with job release dates and any regular objective. This is distinct from the bounded batch machine and the classical single machine scheduling problems, most of which with different release dates are unary NP-hard. Combined with the existing results, this paper provides a nearly complete mapping of the complexity of scheduling an unbounded batch machine.     

On-line scheduling on a batch processing machine with unbounded batch size to minimize the makespan

We present on-line algorithms to minimize the makespan on a single batch processing machine. We consider a parallel batching machine that can process up to b jobs simultaneously. Jobs in the same batch complete at the same time. Such a model of a batch processing machine has been motivated by burn-in ovens in final testing stage of semiconductor manufacturing. We deal with the on-line scheduling problem when jobs arrive over time. We consider a set of independent jobs. Their number is not known in advance. Each job is available at its release date and its processing requirement is not known in advance. This general problem with infinite machine capacity is noted 1∣p − batch, r_j, b = ∞∣C_max. Deterministic algorithms that do not insert idle-times in the schedule cannot be better than 2-competitive and a simple rule based on LPT achieved this bound [Z. Liu, W. Yu, Scheduling one batch processor subject to job release dates, Discrete Applied Mathematics 105 (2000) 129–136]. If we are allowed to postpone start of jobs, the performance guarantee can be improved to 1.618. We provide a simpler proof of this best known lower bound for bounded and unbounded batch sizes. We then present deterministic algorithms that are best possible for the problem with unbounded batch size (i.e., b = ∞) and agreeable processing times (i.e., there cannot exist an on-line algorithm with a better performance guarantee). We then propose another algorithm that leads to a best possible algorithm for the general problem with unbounded batch size. This algorithm improves the best known on-line algorithm (i.e. [G. Zhang, X. Cai, C.K. Wong, On-line algorithms for minimizing makespan on batch processing machines, Naval Research Logistics 48 (2001) 241–258]) in the sense that it produces a shortest makespan while ensuring the same worst-case performance guarantee.     

Batch scheduling with controllable setup and processing times to minimize total completion time

We study a problem of scheduling n jobs on a single machine in batches. A batch is a set of jobs processed contiguously and completed together when the processing of all jobs in the batch is finished. Processing of a batch requires a machine setup time dependent on the position of this batch in the batch sequence. Setup times and job processing times are continuously controllable, that is, they are real-valued variables within their lower and upper bounds. A deviation of a setup time or job processing time from its upper bound is called a compression. The problem is to find a job sequence, its partition into batches, and the values for setup times and job processing times such that (a) total job completion time is minimized, subject to an upper bound on total weighted setup time and job processing time compression, or (b) a linear combination of total job completion time, total setup time compression, and total job processing time compression is minimized. Properties of optimal solutions are established. If the lower and upper bounds on job processing times can be similarly ordered or the job sequence is fixed, then O(n³ log n) and O(n⁵) time algorithms are developed to solve cases (a) and (b), respectively. If all job processing times are fixed or all setup times are fixed, then more efficient algorithms can be devised to solve the problems.     

A note on flow-shop and job-shop batch scheduling with identical processing-time jobs

We address a batch scheduling problem of n identical processing time jobs on an m-machine flow-shop and a 2-machine job-shop. The objective is makespan minimization. Both problems are shown to be solved in O(n).     

Minimizing the weighted number of tardy jobs with due date assignment and capacity-constrained deliveries for multiple customers in supply chains

In this paper, an integrated due date assignment and production and batch delivery scheduling problem for make-to-order production system and multiple customers is addressed. Consider a supply chain scheduling problem in which n orders (jobs) have to be scheduled on a single machine and delivered to K customers or to other machines for further processing in batches. A common due date is assigned to all the jobs of each customer and the number of jobs in delivery batches is constrained by the batch size. The objective is to minimize the sum of the total weighted number of tardy jobs, the total due date assignment costs and the total batch delivery costs. The problem is NP-hard. We formulate the problem as an Integer Programming (IP) model. Also, in this paper, a Heuristic Algorithm (HA) and a Branch and Bound (B&B) method for solving this problem are presented. Computational tests are used to demonstrate the efficiency of the developed methods.     

Single-machine scheduling problems with past-sequence-dependent setup times

This paper studies single-machine scheduling problems with setup times which are proportionate to the length of the already scheduled jobs, that is, with past-sequence-dependent or p-s-d setup times. The following objective functions are considered: the maximum completion time (makespan), the total completion time, the total absolute differences in completion times and a bicriteria combination of the last two objective functions. It is shown that the standard single-machine scheduling problem with p-s-d setup times and any of the above objective functions can be solved in O(nlog n) time (where n is the number of jobs) by a sorting procedure. It is also shown that all of our results extend to a “learning” environment in which the p-s-d setup times are no longer linear functions of the already elapsed processing time due to learning effects.     

Serial-batching scheduling with time-dependent setup time and effects of deterioration and learning on a single-machine

This paper deals with serial-batching scheduling problems with the effects of deterioration and learning, where time-dependent setup time is also considered. In the proposed scheduling models, all jobs are first partitioned into serial batches, and then all batches are processed on a single serial-batching machine. The actual job processing time is a function of its starting time and position. In addition, a setup time is required when a new batch is processed, and the setup time of the batches is time-dependent, i.e., it is a linear function of its starting time. Structural properties are derived for the problems of minimizing the makespan, the number of tardy jobs, and the maximum earliness. Then, three optimization algorithms are developed to solve them, respectively.     

Optimal preemptive scheduling on uniform machines with discounted flowtime objectives

We consider the problem of scheduling n jobs on m parallel machines. Each job has a deterministic processing time and a weight associated with it. For uniform machines we show that discounted flowtime is minimized by serving jobs preemptively in increasing order of their remaining processing times, assigning the job with the shortest remaining processing time to the fastest available machine.     

Complexity of minimizing the total flow time with interval data and minmax regret criterion

We consider the minmax regret (robust) version of the problem of scheduling n jobs on a machine to minimize the total flow time, where the processing times of the jobs are uncertain and can take on any values from the corresponding intervals of uncertainty. We prove that the problem in NP-hard. For the case where all intervals of uncertainty have the same center, we show that the problem can be solved in O(nlogn) time if the number of jobs is even, and is NP-hard if the number of jobs is odd. We study structural properties of the problem and discuss some polynomially solvable cases.     

Scheduling with target start times

We address the single-machine problem of scheduling n independent jobs subject to target start times. Target start times are essentially release times that may be violated at a certain cost. The objective is to minimize a bicriteria objective function that is composed of total completion time and maximum promptness, which measures the observance of these target start times. We show that in case of a linear objective function the problem is solvable in O(n⁴) time if preemption is allowed or if total completion time outweighs maximum promptness.     

Scheduling an unbounded batching machine with family jobs and setup times

We consider the problem of scheduling n jobs on an unbounded batching machine that can process any number of jobs belonging to the same family simultaneously in the same batch. All jobs in the same batch complete at the same time. Jobs belonging to different families cannot be processed in the same batch, and setup times are required to switch between batches that process jobs from different families. For a fixed number of families m, we present a generic forward dynamic programming algorithm that solves the problem of minimizing an arbitrary regular cost function in pseudopolynomial time. We also present a polynomial-time backward dynamic programming algorithm with time complexity O (mn(n/m+1) ^m ) for minimizing any additive regular minsum objective function and any incremental regular minmax objective function. The effectiveness of our dynamic programming algorithm is shown by computational experiments based on the scheduling of the heat-treating process in a steel manufacturing plant.     

Single-Machine Scheduling with Release Times and Tails

We study the problem of scheduling jobs with release times and tails on a single machine with the objective to minimize the makespan. This problem is strongly NP-hard, however it is known to be polynomially solvable if all jobs have equal processing time P. We generalize this result and suggest an O(n ² log nlog P) algorithm for the case when the processing times of some jobs are restricted to either P or 2P.     

Single machine batch scheduling to minimize the weighted number of late jobs

The single machine batch scheduling problem to minimize the weighted number of late jobs is studied. In this problem,n jobs have to be processed on a single machine. Each job has a processing time, a due date and a weight. Jobs may be combined to form batches containing contiguously scheduled jobs. For each batch, a constant set-up time is needed before the first job of this batch is processed. The completion time of each job in the batch coincides with the completion time of the last job in this batch. A job is late if it is completed after its due date. A schedule specifies the sequence of jobs and the size of each batch, i.e. the number of jobs it contains. The objective is to find a schedule which minimizes the weighted number of late jobs. This problem isNP-hard even if all due dates are equal. For the general case, we present a dynamic programming algorithm which solves the problem with equal weights inO(n ³) time. We formulate a certain scaled problem and show that our dynamic programming algorithm applied to this scaled problem provides a fully polynomial approximation scheme for the original problem. Each algorithm of this scheme has a time requirement ofO(n ³/ +n ³ logn). A side result is anO(n logn) algorithm for the problem of minimizing the maximum weight of late jobs.Supported by INTAS Project 93-257.     

The coordination of transportation and batching scheduling

We study a coordinated scheduling problem of production and transportation in which each job is transported to a single batching machine for further processing. There are m vehicles that transport jobs from the holding area to the batching machine. Each vehicle can transport only one job at a time. The batching machine can process a batch of jobs simultaneously where there is an upper limit on the batch size. Each batch to be processed occurs a processing cost. The problem is to find a joint schedule of production and transportation such that the sum of the total completion time and the total processing cost is optimized. For a special case of the problem where the job assignment to the vehicles is predetermined, we provide a polynomial time algorithm. For the general problem, we prove that it is NP-hard (in the ordinary sense) and present a pseudo-polynomial time algorithm. A fully polynomial time approximation scheme for the general problem is obtained by converting an especially designed pseudo-polynomial dynamic programming algorithm.     

Scheduling linearly shortening jobs under precedence constraints

We consider the problem of scheduling a set of dependent jobs on a single machine with the maximum completion time criterion. The processing time of each job is variable and decreases linearly with respect to the starting time of the job. Applying a uniform approach based on the calculation of ratios of expressions that describe total processing times of chains of jobs, we show basic properties of the problem. On the basis of these properties, we prove that if precedence constraints among jobs are in the form of a set of chains, a tree, a forest or a series–parallel digraph, the problem can be solved in O(n log n) time, where n denotes the number of the jobs.     

Scheduling jobs with release dates,equal processing times,and inclusive processing set restrictions

We consider the problem of scheduling a given set of n jobs with equal processing times on m parallel machines so as to minimize the makespan. Each job has a given release date and is compatible to only a subset of the machines. The machines are ordered and indexed in such a way that a higher-indexed machine can process all the jobs that a lower-indexed machine can process. We present a solution procedure to solve this problem in O(n²+mnlogn) time. We also extend our results to the tree-hierarchical processing sets case and the uniform machine case.     

Approximation algorithms for two-machine flow shop scheduling with batch setup times

In many practical situations, batching of similar jobs to avoid setups is performed while constructing a schedule. This paper addresses the problem of non-preemptively scheduling independent jobs in a two-machine flow shop with the objective of minimizing the makespan. Jobs are grouped into batches. A sequence independent batch setup time on each machine is required before the first job is processed, and when a machine switches from processing a job in some batch to a job of another batch. Besides its practical interest, this problem is a direct generalization of the classical two-machine flow shop problem with no grouping of jobs, which can be solved optimally by Johnson's well-known algorithm. The problem under investigation is known to be NP-hard. We propose two O(n logn) time heuristic algorithms. The first heuristic, which creates a schedule with minimum total setup time by forcing all jobs in the same batch to be sequenced in adjacent positions, has a worst-case performance ratio of 3/2. By allowing each batch to be split into at most two sub-batches, a second heuristic is developed which has an improved worst-case performance ratio of 4/3. © 1998 The Mathematical Programming Society, Inc. Published by Elsevier Science B.V.     

Single machine bicriteria scheduling with equal-length jobs to minimize total weighted completion time and maximum cost

Bicriteria scheduling problems are of significance in both theoretical and applied aspects. It is known that the single machine bicriteria scheduling problem of minimizing total weighted completion time and maximum cost simultaneously is strongly NP-hard. In this paper we consider a special case where the jobs have equal length and present an $O(n^{3}\log n)$ algorithm for finding all Pareto optimal solutions of this bicriteria scheduling problem.