The production and properties of polylactide composites filled with expanded graphite

Composites have been produced by melt-blending biodegradable polylactide (PLA) with commercially available expanded graphite (EG). Using different techniques of addition, the manifold effects of EG on PLA molecular, thermo-mechanical and fire-retardant properties were evaluated. The EG nanofiller provides PLA composites with competitive functional properties. They have a high rigidity, with Young's modulus and storage modulus increasing with EG content. They also have excellent thermal stability while preserving the glass transition and melting temperature of the original PLA matrix. Purification and pre-dispersion of EG nanofiller proved beneficial for preserving PLA molecular weights and led to improved mechanical performance. The presence of dispersed graphene nanolayers in PLA significantly accelerated the polyester crystallization process. The flame retardant properties also displayed improvements with a large decrease in the maximum rate of heat release as recorded by cone calorimetry, whereas the horizontal burning test (UL94 HB) was successfully passed revealing non-dripping and char formation.     

Polylactide compositions. II. Correlation between morphology and main properties of PLA/calcium sulfate composites

Starting from calcium sulfate (gypsum) as fermentation by‐product of lactic acid production process, high performance composites have been produced by melt‐blending polylactide (PLA, L/D isomer ratio of 96:4) and β‐anhydrite II (AII) filler, that is, calcium sulfate hemihydrate previously dehydrated at 500 °C. Characterized by attractive mechanical and thermal properties due to good filler dispersion throughout the polyester matrix, these composites are interesting for potential use as biodegradable rigid packaging. Physical characterization of selected composites filled with 20 and 40 wt % AII has been performed and compared to processed unfilled PLA with similar amorphous structure. State of dispersion of the filler particles and interphase characteristic features have been investigated using light microscopy (LM) and scanning electron microscopy (SEM). Addition of AII did not decrease PLA thermal stability as revealed by thermogravimetry analyses (TGA) and allowed reaching a slight increase of PLA crystallizability during melt crystallization and upon heating from the glassy, amorphous state (DSC). It was found by thermomechanical measurements (DMTA) that the AII filler increased pronouncedly storage modulus (E′) of the composites in comparison with PLA in a broad temperature range. The X‐ray investigations showed stable/unchanged crystallographic structure of AII during processing with molten PLA and in the composite system. The notable thermal and mechanical properties of PLA–AII composites are accounted for by the good filler dispersion throughout the polyester matrix confirmed by morphological studies, system stability, and favorable interactions between components. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2770–2780, 2007     

The effect of halloysite nanotubes and N,N′-ethylenebis (stearamide) on morphology and properties of polylactide nanocomposites with crystalline matrix

Poly(lactide)/halloysite nanotubes (PLA/HNT) nanocomposites with crystalline matrix were obtained by cold crystallization and examined. Neat HNT and HNT treated with N,N′- ethylenebis(stearamide) (EBS) were used as nanofillers. Reference materials, PLA and PLA/EBS blend, prepared in the same way, were also considered. The influence of HNT and/or EBS content on the crystallinity and morphology of PLA matrix, as well as on the dynamic mechanical and optical properties of the materials, was determined.The nanocomposites contained well-distributed HNT, with only occasional agglomerates. HNT, EBS-treated HNT and EBS influenced the morphology of the crystalline PLA matrix and the amounts of the disorder α’ (termed also δ) and order α crystallographic forms of PLA. Crystallinity increased stiffness of the materials compared to their counterparts with the amorphous matrix. Owing to the crystallinity and the presence of the nanofillers, the storage modulus at 20 °C and 60 °C increased by up to 30 and 60%, respectively, compared to neat amorphous PLA. Interestingly, at lower nanofiller content the crystalline nanocomposites with EBS were more transparent than neat crystalline PLA.     

Crystallization,Mechanical and Flame-retardant Properties of Poly(lactic acid) Composites with DOPO and DOPO-POSS

Poly(lactic acid)(PLA) composites with 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide(DOPO) and DOPOcontaining polyhedral oligomeric silsesquioxane(DOPO-POSS) were prepared via melting extrusion and injection molding. The crystallization, mechanical, and flame-retardant properties of PLA/DOPO and PLA/DOPO-POSS were investigated by differential scanning calorimetry(DSC), X-ray diffraction(XRD), tensile testing, thermogravimetric analysis(TGA), limiting oxygen index(LOI),and cone calorimeter test. The DSC results showed that the DOPO added could act as a plasticizer as reflected by lower glass transition temperature and inhibited crystallization of part of the PLA; the DOPO-POSS acted like a filler in the PLA matrix and slightly improved the crystallinity of the PLA matrix. The XRD and DSC analyses indicated that the PLA composites by cold molding injection were amorphous, and the PLA composites following a heat treatment in an oven at 120 °C for 30 min achieved crystallinity. All the PLA and its composites after heat treatment had improved mechanical properties. The thermogravimetric analysis(TGA) tests showed that the PLA,DOPO and DOPO-POSS decomposed separately in the PLA/DOPO and PLA/DOPO-POSS, respectively. The cone calorimeter tests offered clear evidence that addition of the DOPO-POSS resulted in an evident reduction of 25% for the peak of heat release rate(p-HRR).It was also confirmed that the crystalline flame-retardant PLA composites after heat treatment had better flame retardant properties than the amorphous PLA composites prepared by the cold molding.     

Development and thermal behaviour of ternary PLA matrix composites

Biodegradable PLA composites were prepared using microcrystalline cellulose (MCC) and silver (Ag) nanoparticles. The main objective of the present study is to develop new biopolymer composites with good mechanical properties, thermal stability, maintaining the optical transparency and also providing antimicrobial properties through silver nanoparticle introduction. Composites were prepared with 1%wt of Ag nanoparticles and 5%wt of MCC using a twin-screw microextruder; film parameters were optimized in order to obtain a thickness range between 20 and 60 μm.PLA composites maintained optical transparency properties of the matrix, while MCC was able to reduce polymer permeability. Thermal analysis revealed that MCC increased PLA crystallinity and the mechanical properties of the composites demonstrated that tensile modulus was improved by microcrystalline cellulose.     

The effect of halloysite nanotubes and N,N'- ethylenebis (stearamide) on the properties of polylactide nanocomposites with amorphous matrix

Amorphous polylactide/halloysite nanotube (PLA/HNT) nanocomposites were prepared and examined. Neat HNT and HNT treated with N,N'- ethylenebis(stearamide) (EBS) were used as nanofillers. The role of HNT and/or EBS content on the cold crystallization of amorphous PLA matrix, HNT dispersion, as well as on the dynamic mechanical and optical properties of the materials was determined.The PLA/HNT-based nanocomposites contained well-distributed nanotubes and occasionally micron-sized aggregates, especially at high loading. HNT, EBS treated HNT and EBS influenced the cold crystallization of PLA, therefore the formation of the disorder α′ and the order α crystallographic forms of PLA.The nanocomposites exhibited increased stiffness and decreased transparency compared to the neat PLA. Due to the reinforcing effect and additional specific features of HNT, the addition of the nanofiller allows tuning of the properties of the nanocomposites with amorphous PLA matrix.     

Crystallization and reinforcement of poly (vinylidene fluoride) nanocomposites: Role of high molecular weight resin and carbon nanotubes

The effect of high molecular weight resin and multi-walled carbon nanotubes (MWCNTs) on the crystallization, rheological and dynamic mechanical properties of poly (vinylidene fluoride) (PVDF) composites was investigated. A synergetic effect of the high molecular weight resin and MWCNTs on the nucleation in the crystallization process of the matrix has been observed, and their contributions to the crystallization of the matrix are two-sided. The composites containing both the high molecular weight resin and MWCNTs have much higher crystallization peak temperatures but lower crystallinity, especially for samples with high MWCNT content. For the isothermal crystallization at relative high temperatures, higher Avrami exponent and shorter half-time of crystallization are observed for the composites containing both the high molecular weight resin and MWCNTs. The introduction of the high molecular weight resin not only reinforces the matrix, but also promotes the dispersion of MWCNTs. The reinforcement and synergetic nucleation effects of the high molecular weight resin and MWCNTs were also confirmed by dynamic mechanical analysis.     

Polylactide compositions. The influence of ageing on the structure, thermal and viscoelastic properties of PLA/calcium sulfate composites

High-performance composites prepared by melt-blending polylactide (PLA, l/d isomer ratio of 96/4) with various amounts of β-anhydrite II (AII), the dehydrated form of calcium sulfate hemihydrate obtained by a specific thermal treatment at 500 °C, have been aged to study the evolution of their physical and mechanical properties with time. The effect of 1-year ageing under ambient conditions (below T_g of PLA) for selected composites, i.e., filled with 20 and 40 wt% AII, was determined and compared to unfilled PLA with the same processing and ageing history. Samples with an initial amorphous PLA matrix, obtained by fast quenching from the melt, were characterized before and during ageing. The changes in physical parameters have been studied using dynamic mechanical thermal analysis (DMTA), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and density measurements. Surprisingly, for all the samples, an increase of the storage modulus (E′) was recorded, as a result of ageing. This improvement was ascribed to the reorganization of the PLA structure induced by ageing. The structural reorganization was also reflected by a slight increase of PLA density and changes in thermal behaviour. The X-ray investigations showed unchanged crystallographic structure of AII both during blending with molten PLA and in the composite systems after ageing. The surprising stability of the thermo-mechanical properties of PLA and PLA/AII composites is in agreement with the results of size exclusion chromatography analysis (SEC) which did not show significant changes of PLA molecular weights brought out by ageing.     

Effect of Carboxylic Acid Nucleating Agent on Crystallization and Mechanical Properties of PLA/PBS Blends

Poly(lactic acid) (PLA)/poly(butylene succinate) (PBS) blends were prepared using a carboxylic acid salt as nucleating agent (NA). The effect of NA on the crystallization kinetics of PLA and PLA/PBS blend was investigated using a differential scanning calorimeter, a polarized optical microscope and a wideangle X-ray diffractometer. The crystallization rate of PLA component in PLA/PBS blends is increased effectively by NA through fast nucleation and growth rate of PLA α'-form crystal, which is confirmed by isothermal crystallization behavior of PLA/PBA/NA composites. The isothermal crystallization results also show that the incorporation of NA induces heterogeneous nucleation mechanism in PLA component. The increased number of crystal nuclei hinders the increase of average grain size of PLA component in composites but contributes to a higher crystallinity of both PLA and PBS components in PLA/PBS blends. Finally, the mechanical properties and dynamic mechanical properties of PLA/PBS/NA composites are improved because of the increased crystallinity, which are superior to that of PLA/PBS blend.     

Improvement in mechanical and thermal properties of polylactic acid biocomposites due to the addition of hybrid sisal fibers and diatomite particles

Hybrid sisal fibers (HSFs) were made by mixing untreated sisal fibers with alkali-treated sisal fibers (ASFs), and the HSFs were blended with polylactic acid (PLA) matrix. Then the diatomite particles were added into the PLA/HSFs composite to make PLA/HSFs/diatomite composite. The effect of these two fillers on mechanical and thermal properties was investigated. The results showed that the reinforcing effect of HSFs was better than ASFs. Mechanical and thermal properties (especially the impact strength and crystallinity) of PLA/HSFs were higher than that of PLA/ASFs. The addition of diatomite further improved the mechanical and thermal properties of PLA composites.     

The influence of matrix crystallinity,filler grain size and modification on properties of PLA/calcium carbonate composites

Thermal and mechanical properties of polylactide (PLA) composites with different grades of calcium carbonate, 40 nm and 90 nm nanoparticles, and also with submicron particles, unmodified and modified with calcium stearate or stearic acid, obtained by melt mixing, were compared. Films with amorphous and crystalline matrices were prepared and examined.T_g of PLA in the composites remained unaffected whereas its cold crystallization was enhanced by the fillers and predominantly depended on filler content. Filling decreased thermal stability of the materials but their 5% weight loss temperatures well exceeded 250 °C, evidencing stability in the temperature range of PLA processing. The amorphous nanocomposites with modified nanoparticles exhibited improved drawability and toughness without a significant decrease of tensile strength; nearly two-fold increase of the elongation at break and tensile toughness was achieved at 5 wt% content of the modified nanofiller. Lack of surface modification of the filler, larger grain size with an average of 0.9 μm, and matrix crystallinity had a detrimental effect on the drawability. However, the presence of nanofillers and crystallinity improved tensile modulus of the materials by up to 15% compared to neat amorphous PLA.     

Effect of Montmorillonite on the Crystallization,Rheological and Physical Behavior of Polyamide-6/Polylactic Acid Blends

Organic montmorillonite (OMMT)/polyamide-6 (PA6)/polylactic acid (PLA) composites were prepared via a step melt compounding process using a twin screw. The effect of OMMT content on the crystallization behavior, as well as rheological and mechanical properties of the composites was carried out by differential scanning calorimetry, differential mechanical analysis, and using an advanced rheometer and a material testing machine. The crystallization behavior of the polymers was studied using a dynamic rheology method, which allowed to determine the onset of nucleation and obtain semiquantitative data on the nucleation density. The results revealed that the interaction between the OMMT and the PA6/PLA inhibits the molecular chain segment motion, which reduces the nucleation temperature, the crystal growth temperature, the melting temperature and the glass transition temperature of the samples. However, the PA6/PLA/OMMT composites showed better mechanical properties than the PA6/PLA composites.     

Polylactide/exfoliated graphite nanocomposites with enhanced thermal stability,mechanical modulus,and electrical conductivity

We have prepared a series of polylactide/exfoliated graphite (PLA/EG) nanocomposites by melt‐compounding and investigated their morphology, structures, thermal stability, mechanical, and electrical properties. For PLA/EG nanocomposites, EG was prepared by the acid treatment and following rapid thermal expansion of micron‐sized crystalline natural graphite (NG), and it was characterized to be composed of disordered graphite nanoplatelets. It was revealed that graphite nanoplatelets of PLA/EG nanocomposites were dispersed homogeneously in the PLA matrix without forming the crystalline aggregates, unlike PLA/NG composites. Thermal degradation temperatures of PLA/EG nanocomposites increased substantially with the increment of EG content up to ～3 wt %, whereas those of PLA/NG composites remained constant regardless of the NG content. For instance, thermal degradation temperature of PLA/EG nanocomposite with only 0.5 wt % EG was improved by ～10 K over PLA homopolymer. Young's moduli of PLA/EG nanocomposites increased noticeably with the increment of EG content up to ～3 wt %, compared with PLA/NG composites. The percolation threshold for electrical conduction of PLA/EG nanocomposites was found to be at 3–5 wt % EG, which is far lower graphite content than that (10–15 wt % NG) of PLA/NG composites. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 850–858, 2010     

Mechanical and thermal characterization of sisal fiber reinforced polylactic acid composites

The advantages of green composites are including, but not limited to their environmental friendly nature, lightweight, reduction of production energy and costs, and recyclability. This work focuses on the mechanical, thermal, and dynamic mechanical properties of biocomposites. For that purpose, biosourced polymers were used, namely polylactic acid (PLA) and sisal fiber, and biocomposites were extruded and then injection molded with different contents of sisal fibers (5%, 10%, 15%). The results show that the increase of the rate of reinforcement improves the mechanical and dynamic mechanical properties of the biocomposites made. By the increase of the sisal fiber content, the degree of crystallinity of the matrix was increased from 47% to 61%, as sisal fibers were acted as a nucleating agent for the PLA.     

Influence of chemical surface modification of cellulose nanowhiskers on thermal,mechanical, and barrier properties of poly(lactide) based bionanocomposites

In the aim of producing fully organic bionanocomposite based on poly(lactide) (PLA), cellulose nanowhiskers (CNW) were grafted by n-octadecyl-isocyanate (CNW-ICN) applying an in situ surface grafting method. The compatibilizing effect of the long aliphatic grafted chain was investigated by thermal, mechanical and permeability analysis of solvent cast nanocomposite films. The grafted CNW-ICN could be successfully dispersed in the polymer matrix. The gained compatibility brought about a nucleating effect, decreasing the half time of isothermal crystallization from 25 min for the neat PLA to 8.4 min for the nanocomposite including 2.5 wt% CNW-ICN, e.g., tensile strength was improved by 10 MPa for the same 2.5 wt% CNW-ICN/PLA composite. Mechanical reinforcement was also effective in the rubbery state of PLA and increased the tensile modulus of the rubbery plateau providing thereby thermal resistance to the polymer. Oxygen barrier properties did not change significantly upon the inclusion of CNW-ICN, even when the quantity of CNW-ICN was increased to 15 wt%. More interestingly, the water vapour permeability of the CNW-ICN nanocomposite was always lower than the one of ungrafted CNW composites, which led to the conclusion that the hydrophobic surface graft and improved compatibility could counteract the effect of inclusion of hydrophilic structures in the matrix on water vapour transport. In conclusion, the surface grafting of CNW with isocyanates might be an easy and versatile tool for designing fully organic bionanocomposites with tailored properties.     

Poly(lactic acid)/poly(butylene succinate)/calcium sulfate whiskers biodegradable blends prepared by vane extruder: Analysis of mechanical properties,morphology, and crystallization behavior

Ternary blends of PLA/PBS/CSW with different weight fractions were prepared using a vane extruder. The mechanical properties, morphology, crystallization behavior and thermal stability of the blends were investigated. For the PLA/CSW blend, the tensile strength decreased, the flexural strength and modulus increased compared with pure PLA. For PBS, the addition of CSW had little influence on the mechanical properties. For the ternary blends PLA/PBS/CSW, the tensile strength, flexural strength and modulus decreased compared with pure PLA, while the elongation at break and the impact strength increased significantly. The brittle-ductile transition of the blends took place when the PBS weight fraction reaching 30 wt%. As a soft component in the blends, PBS was beneficial to improve the tensile ductility and the toughness of PLA. SEM measurements reveal that PLA/PBS/CSW blends were immiscible. When the weight fraction of PBS was 50 wt%, significant phase separation was observed, and CSW had preferential location in the PBS phase of the blend. DSC measurement and POM observation reveal that CSW had a heterogeneous nucleation effect on PLA and PBS matrix. The addition of PBS improved the crystallization of PLA and the thermal resistance of the PLA/PBS/CSW blends significantly.     

Polylactide (PLA) and Highly Filled PLA - Calcium Sulfate Composites with Improved Impact Properties

Summary: Starting from gypsum as by-product of lactic acid fabrication process, novel high performance composites have been produced by melt-blending PLA and this filler after a previous specific dehydration performed at 500 °C for min. 1h. Due to PLA sensitivity towards hydrolysis, the utilization of β-anhydrite II (AII) as filler is a prerequisite. Characterized by attractive mechanical and thermal properties due to good filler dispersion throughout the polyester matrix, these composites are interesting in biodegradable rigid packaging or technical applications. Interestingly, tensile strength of PLA – AII composites proved remarkably high, e.g. higher than 35 MPa at 50 wt-% filler content. However a decrease of impact properties has been recorded. To increase the toughness of these composites while preserving high stiffness an impact modifier based on ethylene copolymer has been mixed with both the polymer matrix and AII by melt-compounding. The effectiveness of the impact modifier was confirmed in both neat PLA and AII-based composites. Addition of 5-10 wt-% impact modifier into highly filled composites (30 to 40 wt-% filler) leads to an attractively threefold increase of impact strength with respect to the compositions without modifier, remarkable thermo-mechanical performances and good filler dispersion.     

Poly(cetyl trimethylammonium 4-styrenesulfonate)-wrapped carbon nanotubes filled in polylactide nanocomposites: Fabrication and properties

Poly(cetyl trimethylammonium 4-styrenesulfonate) (PSS-CTA) was synthesized by the ionic exchange reaction of poly(sodium 4-styrenesulfonate) (PSS-Na) with cetyl trimethylammonium bromide (CTAB). It was then used as a surface modifier for carbon nanotubes (CNTs) to improve dispersion in and interfacial adhesion with a polylactide (PLA) matrix to fabricate high performance PLA/CNT nanocomposites via a solution precipitation method. The morphology, electrical conductivity, crystallization and mechanical properties of the PLA nanocomposites were investigated in detail. The results indicate that CNTs wrapped (coated) with a suitable amount of PSS-CTA dispersed in the PLA matrix homogeneously. The electrical conductivity of PLA was enhanced by up to 10 orders of magnitude with the incorporation of 1.0 wt% PSS-CTA-modified CNTs (mCNTs). The crystallization rate of PLA was improved due to the nucleation effect of mCNTs towards the crystallization of PLA, but the crystallization mechanisms and crystal structure of PLA remained unchanged with the incorporation of mCNTs. Both the tensile strength and toughness of PLA were improved by the incorporation of mCNTs, and the fracture behaviour of PLA changed from brittle e to ductile during tensile testing.     

Enhanced properties of poly(lactic acid) with silica nanoparticles

The objective of this article is to fabricate poly(lactic acid) (PLA) and nano silica (SiO₂) composites and investigate effect of SiO₂ on the properties of PLA composites. Surface‐grafting modification was used in this study by grafting 3‐Glycidoxypropyltrimethoxysilane (KH‐560) onto the surface of silica nanoparticles. The surface‐grafting reaction was confirmed by Fourier transform infrared spectroscopy and thermogravimetric analysis. Then the hydrophilic silica nanoparticles became hydrophobic and dispersed homogeneously in PLA matrix. Scanning electron microscope and Dynamic thermomechanical analysis (DMA) results revealed that the compatibility between PLA and SiO₂ was improved. Differential scanning calorimetry and polarized optical microscope tests showed that nano‐silica had a good effect on crystallization of PLA. The transparency analysis showed an increase in transparency of PLA, which had great benefit for the application of PLA. The thermal stability, fire resistance, and mechanical properties were also enhanced because of the addition of nano silica particles. Copyright © 2016 John Wiley & Sons, Ltd.     

New PP/PLA/cellulose composites: effect of cellulose functionalization on accelerated weathering behavior (accelerated weathering behavior of new PP/PLA/cellulose composites)

Polylactic acid (PLA) was used as partial replacement for conventional thermoplastic matrix, new composites comprising cellulose, polypropylene (PP), and PLA being realized. In order to obtain a compatible interface between cellulosic pulp and polymeric matrix, two chemical modifications of cellulose with stearoyl chloride and toluene di‐isocyanate (TDI) were performed, structural changes being evidenced by X‐ray photoelectron spectroscopy and Fourier transform infrared spectroscopy. The composite materials were characterized by Fourier transform infrared spectroscopy, scanning electron microscopy, dynamic scanning calorimetry, impact, tensile and melt rheological tests, surface tension, and dynamic vapor sorption. Because promising results for impact strength and Young modulus were recorded when replacing 15% of PP with PLA in blends of PP with the same cellulosic pulp load, the aim of our study was to assess the behavior to accelerate weathering of composites comprising PP, cellulosic pulp, and PLA. Although the slight decrease in the mechanical properties was recorded after accelerated weathering, the use of functionalized cellulose successfully prevented the deterioration of surface materials, especially for composite comprising stearoyl chloride treated cellulose pulp. Copyright © 2015 John Wiley & Sons, Ltd.