Formation of ordered microphase-separated pattern during spin coating of ABC triblock copolymer

In this paper, the authors have systematically studied the microphase separation and crystallization during spin coating of an ABC triblock copolymer, polystyrene-b-poly(2-vinylpyridine)-b-poly(ethylene oxide) (PS-b-P2VP-b-PEO). The microphase separation of PS-b-P2VP-b-PEO and the crystallization of PEO blocks can be modulated by the types of the solvent and the substrate, the spinning speed, and the copolymer concentration. Ordered microphase-separated pattern, where PEO and P2VP blocks adsorbed to the substrate and PS blocks protrusions formed hexagonal dots above the P2VP domains, can only be obtained when PS-b-P2VP-b-PEO is dissolved in N,N-dimethylformamide and the films are spin coated onto the polar substrate, silicon wafers or mica. The mechanism of the formation of regular pattern by microphase separation is found to be mainly related to the inducement of the substrate (middle block P2VP wetting the polar substrate), the quick vanishment of the solvent during the early stage of the spin coating, and the slow evaporation of the remaining solvent during the subsequent stage. On the other hand, the probability of the crystallization of PEO blocks during spin coating decreases with the reduced film thickness. When the film thickness reaches a certain value (3.0 nm), the extensive crystallization of PEO is effectively prohibited and ordered microphase-separated pattern over large areas can be routinely prepared. When the film thickness exceeds another definite value (12.0 nm), the crystallization of PEO dominates the surface morphology. For films with thickness between these two values, microphase separation and crystallization can simultaneously occur.     

Surface functionalization of polystyrene to bind with FMRF peptides for novel biocompatibility

<正>A generic method was described to change surface biocompatibihty by introducing reactive functional groups onto surfaces of polymeric substrates and covalently binding them with biomolecules.A block copolymer with protected carboxylic acid functionality,poly(styrene-b-tert-butyl acrylate)(PS-PtBA),was spin coated from solutions in toluene on a bioinert polystyrene(PS) substrate to form a bilayer structure:a surface layer of the poly(tert-butyl acrylate)(PtBA) blocks that order at the air-polymer interface and a bottom layer of the PS blocks that entangle with the PS substrate.The thickness of the PtBA layer and the area density of tert-butyl ester groups of PtBA increased linearly with the concentration of the spin coating solution until a 2 nm saturated monolayer coverage of PtBA was achieved at the concentration of 0.4%W/W.The protected carboxylic acid groups were generated by exposing the tert-butyl ester groups of PtBA to trifluoroacetic acid (TFA) for bioconjugation with FMRF peptides via amide bonds.The yield of the bioconjugation reaction for the saturated surface was calculated to be 37.1%based on X-ray photoelectron spectroscopy(XPS) measurements.The success of each functionalization step was demonstrated and characterized by XPS and contact angle measurements.This polymer functionalization/modification concept can be virtually applied to any polymeric substrate by choosing appropriate functional block copolymers and biomolecules to attain novel biocompatibility.     

Cellulose nanocrystal submonolayers by spin coating

Dilute concentrations of cellulose nanocrystal solutions were spin coated onto different substrates to investigate the effect of the substrate on the nanocrystal submonolayers. Three substrates were probed: silica, titania, and amorphous cellulose. According to atomic force microscopy (AFM) images, anionic cellulose nanocrystals formed small aggregates on the anionic silica substrate, whereas a uniform two-dimensional distribution of nanocrystals was achieved on the cationic titania substrate. The uniform distribution of cellulose nanocrystal submonolayers on titania is an important factor when dimensional analysis of the nanocrystals is desired. Furthermore, the amount of nanocrystals deposited on titania was multifold in comparison to the amounts on silica, as revealed by AFM image analysis and X-ray photoelectron spectroscopy. Amorphous cellulose, the third substrate, resulted in a somewhat homogeneous distribution of the nanocrystal submonolayers, but the amounts were as low as those on the silica substrate. These differences in the cellulose nanocrystal deposition were attributed to electrostatic effects: anionic cellulose nanocrystals are adsorbed on cationic titania in addition to the normal spin coating deposition. The anionic silica surface, on the other hand, causes aggregation of the weakly anionic cellulose nanocrystals which are forced on the repulsive substrate by spin coating. The electrostatically driven adsorption also influences the film thickness of continuous ultrathin films of cellulose nanocrystals. The thicker films of charged nanocrystals on a substrate of opposite charge means that the film thickness is not independent of the substrate when spin coating cellulose nanocrystals in the ultrathin regime (<100 nm).     

A wet chemical preparation of transparent conducting thin films of Ga-doped ZnO nanoparticles

Crystalline gallium doped zinc oxide (GZO) nanopowders were synthesized using hydrothermal treatment processing. The doping concentration affected the phase structure as well as the shape of the nanopowder from nano rod-like structure to nanoparticulate one. The specific BET surface area increases with increasing the gallium doping concentration. Transparent conducting films were deposited on borosilicate glass substrate by spin coating using sols containing GZO nanoparticles dispersed in 1-propanol. The films are crystalline with a hexagonal structure. The effect of Ga doping concentration, sintering temperature and thickness of the layers has been investigated. The lowest resistivity achieved was 6.4 × 10^?2 Ω cm for a thickness of 150 nm. The films present a transmittance in the visible range as high as 90 %.     

Optical Viscometry of Spinning Sol Coatings

Optical interferometric monitoring of spin coating (optospinography) has allowed close observation of the temporal evolution of a thin silicate sol film (typically at 2000 rpm, 100 Hz data acquisition). The kinematic viscosity data obtained, using a simple analytical model, are validated with those from a mineral oil standard, with agreement well within the experimental uncertainties. For spin coating in open air, the influence of variations in refractive index, rheological properties and air flow are discussed. Inflections in the temporal evolution of the optical thickness of silicate sol films are analyzed, which indicate the usefulness of optospinography, particularly when applied in the proximity of the rotation axis and evaporation is minimized, to monitor time variations in the kinematic viscosity of these sols during spin coating.     

Stimuli-responsive properties of N-isopropylacrylamide-based ultrathin hydrogel films prepared by photo-cross-linking

To develop stimuli-responsive ultrathin polymer films on a solid substrate, a novel photo-cross-linkable polymer with both temperature- and pH-responsive properties was prepared. The photoreactive 4-aminobenzophenone (BP) was introduced onto the side groups of poly(N-isopropylaclylamide-co-2-carboxyisopropylaclylamide) [poly(NIPAAm-co-CIPAAm)]. This copolymer was designed for highly random sequences of comonomers. After the formation of spin-coated polymer films on a solid substrate, UV-light irradiation started the cross-linking reaction. The spin-coating processes and stability of the polymer films were quantitatively monitored by a quartz crystal microbalance (QCM), and the thickness was estimated using an atomic force microscope (AFM). These measurements confirmed the formation of a very plain polymer film, and the film thickness was precisely controlled by the concentration of the polymer solution used for spin coating. Moreover, the obtained films showed a high stability due to the cross-liking reaction and UV irradiation. Cyclic voltammetry using potassium ferricyanide revealed that the ions could permeate the photo-cross-linked ultrathin polymer films. The permeability of the ultrathin hydrogel films was dramatically changed by varying the pH and temperature of the aqueous media. These observations suggest that the preparation of isopropylacrylamide-based stimuli-responsive ultrathin hydrogel films is possible.     

Comments on the wetting behavior of non-porous substrates for ceramic coated-conductor applications

This work gives an overview of the possibilities to improve the wetting behavior of precursors for coated conductors on non-porous substrates. Within this work, all coatings were performed on a metallic Ni–W/La₂Zr₂O₇/CeO₂ substrate using water-based Y, Ba, Cu containing precursors. The results described in this paper can be used for different technologies of chemical solution deposition, as there are ink jet printing, dip coating, spin coating etc. Starting from the forces involved during wetting, a separation between solid and liquid modifications was made. This study revealed that if a good cleaning procedure of the substrate, whether or not combined with a targeted modification of the precursor is applied, water-based solutions can be used without restriction towards their wetting behaviour leading to a sustainable technology within the coating industry. Within this work, special attention is given to (1) fast determination of the substrate cleaning procedure quality by the creation of wetting envelopes and (2) the use of a screening design of experiment to study the effects of intrinsic solution factors, such as precursor formulation, influencing the coating behavior. All modification discussed are expandable to all kinds of precursors and substrates.     

Fast and facile synthesis of silica coated silver nanoparticles by microwave irradiation

A novel, fast and facile microwave technique has been developed for preparing monodispersed silica coated silver (Ag@SiO(2)) nanoparticles. Without using any other surface coupling agents such as 3-aminopropyltrimethoxysilane (APS) or polymer such as polyvinyl pyrrolidone (PVP), Ag@SiO(2) nanoparticles could be easily prepared by microwave irradiation of a mixture of colloidal silver nanoparticles, tetraethoxysilane (TEOS) and catalyst for only 2 min. The thickness of silica shell could be conveniently controlled in the range of few nanometers (nm) to 80 nm by changing the concentration of TEOS. Transmission electron microscopy (TEM) and UV-visible spectroscopy were employed to characterize the morphology and optical properties of the prepared Ag@SiO(2) nanoparticles, respectively. The prepared Ag@SiO(2) nanoparticles exhibited a change in surface plasmon absorption depending on the silica thickness. Compared to the conventional techniques based on St?ber method, which need 4-24 h for silica coating of Ag nanoparticles, this new technique is capable of synthesizing monodispersed, uniform and single core containing Ag@SiO(2) nanoparticles within very short reaction time. In addition, straightforward surface functionalization of the prepared Ag@SiO(2) nanoparticles with desired functional groups was performed to make the particles useful for many applications. The components of surface functionalized nanoparticles were examined by Fourier transform infrared (FT-IR) spectroscopy, zeta potential measurements and X-ray photoelectron spectroscopy (XPS).     

Optimisation of an integrated optical evanescent wave absorbance sensor for the determination of chlorinated hydrocarbons in water

The suitability of an integrated optical chemical sensor for the determination of highly volatile chlorinated hydrocarbons in aqueous solutions has been proven. The analytes are detected by NIR absorption spectrometry in the evanescent field of an integrated optical strip waveguide generated in a BGG31 (Schott, Germany) glass substrate, which is coated with a hydrophobic polymer superstrate as sensing layer. It has been shown that the sensitivity increases when the refractive index of the superstrate is increased from 1.333 up to 1.46. Different UV-cured polysiloxanes with low cross sensitivity to water have been prepared. Due to the good light transmission properties of the IO-sensors prepared by this method, quantitative measurements have been performed with the model system trichloroethene (TCE) in water. A detection limit of 22 ppm has been found and the sensor response times (t(90)-value) are between five and fourteen minutes for a coating thickness of around 30 microm. The sensor response is totally reversible. The analyte desorbes in air within 2 min. The enrichment of trichloroethene in the polysiloxane coating can be described by film diffusion through the aqueous boundary layer as rate determining step.     

Chiral liquid chromatography-mass spectrometry for high-throughput screening of enzymatic racemase activity

In finding suitable biocatalysts for processes in chemical industry, expression libraries are constructed containing typically >10,000 clones. Search for a desired activity is done by examination of all the clones in one or more libraries using a high-throughput screening assay. Here we describe a method for the screening of the enzymatic racemase activity of clones from an expression library on alpha-amino-epsilon-caprolactam (ACL) using a fast chiral LC separation and ionspray-MS as the detection technique. After substrate incubation with S-ACL, the 96-well microplates were centrifuged to remove cell material. The conversion of S-ACL to R-ACL was monitored by quantitation of the R-ACL enantiomer. Separation of the two ACL enantiomers was performed on a Crownpak CR+ column within 1 min. A Gilson 215 autosampler with a 889 multiple injection probe was used for injecting the samples into the LC system. The total analysis time for a 96-well microplate was 56 min. The MS was operated in the positive-ion mode using selected ion monitoring at m/z 129 [M+H]+ of ACL. Using this method over 12,000 samples were analyzed without loss in performance of the system. The LC column remained stable without loss of resolution and the MS system did not show loss in sensitivity throughout the screening. Inter-day reproducibility was within 15%.     

Preparation and Optical Characterization of Sol-Gel Deposited Pb(Zr0.45Ti0.55)O3 Films

Homogeneous crack-free lead zirconate titanate (Pb(Zr_0.45Ti_0.55)O₃: PZT 45/55) films were prepared by a chemically modified sol-gel process using lead acetate trihydrate, zirconium n-propoxide, and titanium isopropoxide precursors. The coating solutions were modified by the addition of diethanolamine. Single and multilayer films were deposited with a 2000 rpm spin rate on fused silica and MgO(100) substrates. Multiple spin coating with an intermediate heat treatment in air at 400°C for 3 min between coatings was performed to obtain films up to 2 m in thickness. The formation of the tetragonal perovskite structure was found to depend on the intermediate firing temperature, final annealing temperature, and annealing time. A 650°C rapid thermal annealing treatment in oxygen was required to crystallize the PZT film into the perovskite structure. The films were characterized using optical spectroscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and thermo-gravimetry and differential scanning calorimetry (TG-DSC). The optical constants of the PZT films were evaluated from spectral transmittance and reflectance measurements. Optical constants are presented over the visible and near infrared region.     

Spin coating process of sol-gel silicate films deposition: Effect of spin speed and processing temperature

The effect of two factors having the most important influence on spin coating process of sol-gel films: the spin speed and the temperature (of the substrate and the applied solution) during film deposition is discussed. It is shown, that film thickness and thickness uniformity are determined by centrifugal driving force dynamics, viscous polymer rheology, solvent evaporation dynamics, and film porous microstructure.     

Voltammetric response of diclofenac-molecularly imprinted film modified carbon electrodes

A voltammetric sensor for the determination of diclofenac was developed, based on the molecular recognition of the analyte by molecularly imprinted methacrylate-ethyleneglycol dimethacrylate co-polymers. Pre-polymerisation solutions were deposited onto the surface of a glassy carbon electrode and a polymer film was obtained after spin coating control of thickness and in situ thermal polymerisation. After the template extraction from the resultant film, re-binding of diclofenac is performed from acetonitrile solutions containing the analyte. The amount of bonded diclofenac was then evaluated by differential pulse voltammetry in different electrolytes. The best results were obtained in 0.025 M citrate solution pH 6 containing 10% of acetonitrile. This medium favours the release of diclofenac from the polymer binding sites. In this way, the voltammetric transduction of the molecular recognition event is achieved. Voltammetric selectivity measurements revealed negligible interferences from diclofenac family of anti-inflammatory drugs, such as niflumic or meclofenamic acids.     

Combinatorial investigations of interfacial failure

Conventional measurements of interfacial strength focus on a single variable, whereas many variables couple nontrivially and simultaneously to define this property. We present a combinatorial methodology that allows the effects of multivariable environments on interfacial strength to be investigated in a high‐throughput, parallel, and quantitative manner. This technique is largely based on the theory of Johnson, Kendall, and Roberts that quantifies adhesion through the contact and separation of a spherical lens and flat substrate. For our experiments, we fabricated a combinatorial library consisting of a two‐dimensional array of spherical caps and a complementary substrate. The array of spherical caps was brought into contact and subsequently separated from the substrate, whereas the relative displacement and contact area of the individual lenses were recorded. With gradient library‐fabrication methods, two adhesion‐controlling parameters can be continuously varied along the orthogonal axes of the array. In this manner, each lens quantifies the interfacial strength at a unique point in parameter space. We demonstrate this multilens contact‐adhesion test by measuring the effect of temperature and coating thickness on the self‐adhesion of polystyrene thin films. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 883–891, 2003     

Elaboration and characterisation of yttria psz coatings deposited by RF sputtering on silicon

Yttria stabilised Zirconia coatings on polycrystalline silicon wafers have been performed using physical vapor deposition with negative bias applied to the substrate. The thicknesses determined by ellipsometry were between 45 and 70 nm and the deposition rate was about 0.25 nm per min. Secondary ion mass spectroscopy analyses revealed no interdiffusion of metallic elements between the zirconia coating and silicon substrate. Grazing incidence X-ray diffraction indicates that the coatings are crystallized, but it can not permit to identify all the crystalline phases. The disparity between the experimental and the k-ratios (Pouchou and Pichoir simulation of electron probe microanalysis analyses) showed the usefulness of others techniques to determine coating and interface compositions. Cross sectional transmission electron microscopy observations demonstrate an amorphous layer between the zirconia coating and the substrate with a thickness of 30–120 nm. If it is considered to be an amorphous silicon layer, the PAP simulation based on the ellipsometric thicknesses and an yttria stabilised zirconia density of 4 g/cm³ fits correctly the experimental values.     

Calculation of the contribution of scattering effects to X-ray fluorescence intensity for coating samples

Theoretical equations to calculate fluorescence intensity enhanced by scattering effects for coating samples were developed based on fundamental parameter models. The secondary enhancement by scattering radiation from the same layer or between layer and substrate and the primary fluorescence that was scattered into the direction of detector by atoms in layer and substrate were included in calculations. The contributions of different scattering effects to fluorescence intensity were calculated for a hypothetical Zn coating on infinite Fe substrate sample. The results show that the contributions of scattering effects to fluorescence intensity are related to the thickness of coating and are up to several percents of primary fluorescence intensity.     

Controlled Assembly of Block Copolymer Coated Nanoparticles in 2D Arrays

The defined assembly of nanoparticles (NPs) in polymer matrices is an important prerequisite for next‐generation functional materials. A promising approach to control NP positions in polymer matrices at the nanometer scale is the use of block copolymers. It allows the selective deposition of NPs in nanodomains, but the final defined and ordered positioning of the NPs within the domains has not been possible. This can now be achieved by coating NPs with block copolymers. The self‐assembly of block copolymer‐coated NPs directly leads to ordered microdomains containing ordered NP arrays with exactly one NP per unit cell. By variation of the grafting density, the inter‐nanoparticle distance can be controlled from direct NP surface contact to surface separations of several nanometers, determined by the thickness of the polymer shell. The method can be applied to a wide variety of block copolymers and NPs and is thus suitable for a broad range of applications.     

Elimination of a zero-growth in thickness of Al<Subscript>2</Subscript>O<Subscript>3</Subscript> protective film deposited by cycles of dip-coating method

Multilayered alumina film was deposited onto metallic substrate using cycles of dip-coating method. The film thickness was found not always growing linearly with the increase of the number of dipping cycles, and even a zero-growth in thickness was observed after 20 cycles of dip coatings. This phenomenon was found to be attributed to the dissolving behavior of alumina gel material in original sol. A heat treatment at a temperature higher than 230 °C was found to be able to effectively lower the dissolvability of Al₂O₃ gel material, but an extra high temperature, i.e., 600 °C led to the formation of cracks in the multilayered film due to the increase of interfacial tension force. It was examined by IR and XRD analyses that a heat treatment at 250 °C for 10 min before each coating process could yield an amorphous multilayered film with no crack formed after calcinations at 600 °C. A crack-free Al₂O₃ film with a thickness up to 2 μm after 22 cycles of dip coating process could be produced and it showed an excellent antioxidation performance for steel substrate.     

SEM and RBS characterization of a cobalt‐based conversion coating process on AA2024‐T3 and AA7075‐T6

Samples of aluminium alloys AA2024‐T3 and AA7075‐T6 were treated with a chromate‐based deoxidizer, then conversion coated with a commercial cobalt‐based solution and finally sealed with a commercial vanadate‐based product. The alloy specimens were examined using scanning electron microscopy, transmission electron microscopy and Rutherford backscattering spectroscopy. The thickness of the cobalt‐based conversion coating increased rapidly up to 5 min of immersion but more slowly for longer times. Sealing resulted in penetration of vanadium through the oxide and a small increase in thickness due to the deposition of a thin sealing coating within the pores and on the external surface of the cobalt‐containing coating. Copyright © 2004 John Wiley & Sons, Ltd.     

Effect of processing temperature during spin-on application on the properties of sol-gel silica films

The effect of the temperature (of the substrate and the solution) during film deposition on spin coating process of sol-gel films is discussed. The increase of substrate temperature as well as coating solution liquid temperature leads to formation of thicker films with higher porosity. The temperature dependence of films thickness is mainly determined by the change of solvent vapour pressure with consideration for the change of liquid viscosity.