电子束固化树脂基复合材料进展

综述了电子束固化树脂基复合材料的树脂基体、电子束固化工艺的优越性、吵固化复合材料在国内外的发展状况以不固化复合材料中存在的一些待解决的问题。     

脂肪型超支化聚酯的端基改性研究

近年来 ,超支化聚合物以其独特的结构和性能而受到广泛的重视 ,已成为 2 1世纪高分子科学研究的重要方向[1～ 4 ] .超支化聚合物通常是通过 AB2 型单体的缩聚来合成的 ,由于超支化聚酯的单体容易合成 ,因此 ,有关超支化聚酯的研究最为深入 .目前所报道的脂肪型超支化聚酯都是以 2 ,2 -二甲醇基丙酸为原料来合成的 ,Malstrom等 [5～ 7]系统研究了该聚合物的合成及结构 .最近 ,Johansson[8]采用丙烯酰氯对该聚合物端基改性 ,获得了可用于紫外光固化的涂料 ,但是所采用的合成及提纯方法都很复杂 ,并且需要很长的反应时间 .本文采用一种新的…     

环氧树脂与氰酸酯共固化产物性能的研究

环氧树脂是一类综合性能优良并获广泛应用的热固性树脂基体 .但是通常的环氧树脂基体中含有大量反应生成的羟基等极性基团 ,吸湿率高 ,使其复合材料在湿热环境下力学性能和介电性能显著下降 .应用氰酸酯改性固化的环氧树脂等热固性树脂 ,将赋予以其为基体的复合材料以优异的耐热性能、力学性能和介电性能[1 ,2 ] .这类复合材料的研究开发对特种电子电气绝缘材料和先进复合材料的发展具有重要意义 .作者曾应用ＦＴ ＩＲ、ＤＳＣ等分析技术对氰酸酯与环氧树脂 (氰酸酯在欠量、适量和过量条件下 )的共固化反应机理和固化物结构特征等进行过深入…     

动态扭振法在树脂固化研究中的最新应用

用计算机全自动控制的LHX-Ⅱ型树脂固化仪对热固性树脂基蒙脱土纳米复合材料、热塑性树脂PMMA基蒙脱土纳米复合材料以及聚合物互穿网络等体系进行了固化反应的研究。借用Avrami理论来处理树脂基纳米复合材料的固化行为,求取固化反应表现动力学参数。     

原位分散紫外光固化SiO_2纳米复合材料的性质

紫外光固化技术是以紫外光为辐射光源使体系快速固化的技术 ,具有易散热、快速固化成型、百分之百转化率、固化材料质量高等诸多优点 ,可用来制备各种功能材料 [1～ 3] .Adrian等[4] 在紫外光可固化材料中利用分散法填充各种传统填料 ,提高了固化材料的力学性能 .本文将 Si O2 纳米粒子分散在环氧丙烯酸酯齐聚体等构成的紫外光可固化溶液中 ,制得了 Si O2纳米复合材料 .试验表明 :原位分散紫外光固化合成纳米复合材料具有快速固化、容易成型、基体可选等优点 ,所得 Si O2 纳米复合材料具有良好的力学和光学性能 .试剂与仪器 :双酚 A环氧…     

双(N-间乙炔基苯基邻苯二甲酰亚胺)醚改性苯乙炔基硅氧硼烷

用双(N-间乙炔基苯基邻苯二甲酰亚胺)醚(DAIE)改性苯乙炔基硅氧硼烷(PESB)制得复合材料基体树脂(PESB-DAIE).通过FT-IR、DSC和TG研究了PESB-DAIE的固化反应及耐热性.将PESB-DAIE与纤维复合制得复合材料,研究了该材料的耐热性、弯曲强度及断面形貌.研究结果表明,固化物在氮气气氛下质...     

苯并噁嗪改性液体成型环氧树脂的研究

采用具有低固化收缩特性的苯并噁嗪树脂(benzoxazine,BOZ)对液体成型环氧树脂进行改性,以期在不改变液体成型树脂耐热性、工艺性及力学性能的前提下,大幅度降低树脂的固化收缩率.对比研究了不同BOZ含量改性树脂的固化收缩特性、固化反应特性、液体成型工艺性及力学性能.并采用真空辅助树脂浸渗(vacuum assisted resin infusion,VARI)工艺制备了单向碳纤维织物增强复合材料,研究了复合材料的力学性能.结果表明,加入BOZ对液体成型树脂的反应性、工艺性及耐热性影响不大,改性树脂的固化收缩随BOZ含量的提高逐渐减小,其中BOZ质量分数为15 wt%的改性树脂,较未改性树脂的固化收缩减小约80%,拉伸强度提高约19%,冲击强度提高约148%.以此改性树脂作为基体的复合材料相对于未改性树脂复合材料的拉伸强度提高约23%,层间剪切强度提高约9%,具有良好的力学性能和界面结合性能.     

基于乙炔基-苯并噁嗪单元双重交联反应的聚酰亚胺树脂的制备与性能

为开发可低温固化的聚酰亚胺树脂, 通过分子结构设计将苯并噁嗪单元引入聚酰亚胺树脂中, 合成了含苯并噁嗪单元及乙炔基封端的双官能化新型聚酰亚胺预聚体(PIBzA). 经高温处理, 苯并噁嗪单元发生开环交联, 同时, 乙炔基端基发生三聚成环反应, 从而在固化树脂中形成双重交联网络结构. 苯并噁嗪单元的引入使聚酰亚胺树脂最快固化反应温度降低约32 ℃, 有效降低了固化温度. 同时, 苯并噁嗪单元的引入未大幅度降低树脂的耐热稳定性, 其玻璃化转变温度(T_g)介于266~290 ℃之间, 5%热失重温度(T_d,5%)接近500 ℃, 依然可以满足耐高温复合材料的应用需求. 此外, PIBzA固化树脂具有低介电特性, 其介电常数k介于2.3~3.0, 介电损耗介于0.002~0.008, 可满足透波复合材料及先进微电子封装材料的应用需求.     

介绍一本新书《热固性树脂和树脂基复合材料的固化——动态扭振法及其应用》

中国科学技术大学出版社近日在“当代科学技术基础理论与前沿问题研究丛书、中国科学技术大学校友文库”中出版了一本由何平笙、金邦坤、李春娥撰写的《热固性树脂及树脂基复合材料的固化——动态扭振法及其应用》专著^[1],值得向读者推介。     

有机硅橡胶/蒙脱土纳米复合弹性印章的制备

聚二甲基硅氧烷硅橡胶(PDMS)是用于制作软刻蚀技术[1,2]中弹性印章的最常用材料, 但使用单一的硅橡胶制作的印章存在易变形、易溶胀等缺点. 本文用有机蒙脱土(MMT)和硅橡胶进行插层纳米复合改性, 用树脂固化仪对复合体系进行固化行为分析和固化配方优化, 并对复合材料的耐溶胀性能及其弹性印章的表面形貌进行观察比较.     

电子束固化环氧树脂的物理特征及其分析

分析了环氧树脂电子束辐射固化的物理特征 ,电子束辐射固化过程受活性中心扩散控制 ,整个固化区域由片层状结构组成 .与电子能量沉积分布相对应 ,环氧树脂辐射固化度的最高值是在一定深度而不是在辐射表面出现 .对电子束辐射环氧树脂体系的固化过程进行了模型解释 ,固化区域大小主要由电子的能量传递范围和浓度决定 ,反应活性中心的扩散作用影响较弱     

电子束辐射固化环氧树脂的动态力学分析——树脂化学结构、分子量及其分布的影响

应用不同化学结构、分子量及其分布的环氧树脂进行了电子束辐射固化实验 ,对固化物进行了动态力学分析 ,研究了不同样品凝胶含量、内耗tanδ及动态模量的变化规律 .分析结果表明环氧树脂辐射反应活性与其化学结构有很大关系 ,酚醛型环氧树脂的辐射反应活性高 ,固化后高温模量及玻璃化温度较高 ,而脂环族环氧树脂反应活性小 .在低辐射剂量下 ,环氧树脂的固化度随分子量增大略有下降 ,但固化物的玻璃化温度随分子量增加而升高 .增大辐射剂量 ,树脂固化度的提高受分子量大小的影响很小 ,分子量较大样品的网络均匀程度有所提高 ,在较高反应程度下 ,玻璃化温度主要受固化度影响 .树脂固化程度也是决定其模量高低的主要因素 ,而在固化程度相近的情况下 ,分子量的影响作用很大 .在同样辐射剂量下 ,分子量分布宽的树脂固化反应程度高 ,但交联网络均匀性低 .     

电子束辐射固化环氧树脂的反应过程分析

对双酚A型环氧树脂的电子束辐射固化反应过程进行了分析.考察了引发剂、稀释剂对树脂体系辐射反应的影响,以环氧丙烷作为模型化合物,研究了环氧丙烷-碘盐体系的电子束辐射反应机理,证实了在电子束辐射下,碘盐分解产生质子酸,引发环氧树脂阳离子开环聚合的反应过程.观测环氧树脂辐射固化区域发现,电子束穿过样品时发生强烈的散射,在辐射方向以及周围一定区域内引发固化反应,固化反应从活性中心开始向体系内部层层扩展,整个固化区域由很多的层状结构组成.     

含共引发剂的环氧树脂电子束固化特性

对引发剂组成、含量不同的环氧树脂体系进行了低吸收剂量及高吸收剂量的电子束辐射固化,通过对不同样品辐射过程中的温度特性和辐射后的凝胶含量、内耗tanδ及动态模量变化趋势的研究,得到共引发剂对环氧树脂辐射固化的影响规律.在相同的树脂含量及吸收剂量下,共引发剂的加入可以提高环氧树脂体系的凝胶含量,但其提高幅度并不随着共引发剂含量的增多而增大,而是存在一个最佳值.随着碘盐引发剂含量的增加,共引发剂对体系凝胶含量的提高幅度减小.在辐射过程中,环氧树脂体系的温度会出现一个峰值,共引发剂对峰值温度和辐射后体系的玻璃化转变温度的影响与对凝胶含量的影响类似.碘盐引发剂含量较低时,加入共引发剂的体系的常温及高温模量与未加体系相比没有明显变化;碘盐引发剂含量较高时,加入共引发剂的体系的常温模量比未加体系有所上升,而高温模量则变化不大.     

环氧树脂电子束固化过程中的电子能量传播机制

将环氧树脂辐射固化过程中的温度分布和辐射固化后的固化度分布与反应前的电子能量沉积模拟计算结果相结合, 探讨电子束在辐射固化过程中的能量传播机制. 结果表明, 辐射开始初期, 固化反应发生前, 电子能量在聚丙烯模具内环氧树脂体系中的沉积满足离子注入理论, 即电子能量沉积在距辐射表面一定距离处达到最大, 然后随辐射距离的增加沉积能量减小; 而在玻璃模具内的树脂体系中, 电子能量从辐射表面向里逐渐降低. 随体系中固化反应的发生, 最大电子浓度区域转移, 最终出现在临近最大电子沉积浓度区域辐射深度稍远的地方. 能量吸收和反应放热导致的升温不影响树脂固化度大小, 但会影响固化度分布.     

HEAT-RESISTANT COMPOSITES CURED BY ELECTRON BEAM*

 Electron beam (EB) curing of composites has many advantages. Heat-resistant EB-curing composites could substitute polyimide composites used in aeronautical engines. In this paper, the effects of catalyst and dose on the cured resin were investigated. The heat-resistance of the resin cured by EB was evaluated by dynamic mechanical analysis (DMA). The experimental results show that the mechanical properties of the composites cured by EB could meet the specifications of aeronautical engines at 250℃.     

EB treatment of carbon nanotube-reinforced polymer composites

A small amount — less than 0.5% — carbon nanotube reinforcement may improve the mechanical properties of epoxy based composite materials significantly. The basic technical problem on one side is the dispersion of the nanotubes into the viscous matrix resin, namely, the fine powder-like — less than 100 nanometer diameter — nanotubes are prone to form aggregates. On the other side, the good connection between the nanofiber and matrix, which is determining the success of the reinforcement, requires some efficient adhesion promoting treatment. The goal of our research was to give one such treatment capable of industrial size application.A two step curing epoxy/vinylester resin process technology has been developed where the epoxy component has been cured conventionally, while the vinylester has been cured by electron treatment afterwards. The sufficient irradiation dose has been selected according to Raman spectroscopy characterization. Using the developed hybrid resin system hybrid composites containing carbon fibers and multiwalled carbon nanotubes have been prepared.The effect of the electron beam induced curing of the vinylester resin on the mechanical properties of the composites has been characterized by three point bending and interlaminar shear tests, which showed clearly the superiority of the developed resin system. The results of the mechanical tests have been supported by AFM studies of the samples, which showed that the difference in the viscoelastic properties of the matrix constituents decreased significantly by the electron beam treatment.     

Factors influencing EB curing of epoxy matrix

The effectiveness of electron beam (EB) curing of epoxy resins was found to be influenced by catalyst. In the presence of iodonium salt (diaryl iodonium hexafluoroantimonate, C3), the EB curing of epoxy resin is easier than in the presence of triaryl sulfonium hexafluoroantimonate (C1), or triaryl sulfonium hexafluorophosphate (C2), or iron arene containing cationic catalyst (Irgacure 261). The epoxy 616 (diglycidyl ether of bisphenol A) and 648 (diglycidyl ether of phenolic novolacs) can be cured by the above onium salts catalysts C1–C3. The epoxy with glycidyl amino epoxide group (such as AG 80; AFG 90) could not be cured by onium salts catalyst. The influence of irradiation dose, temperature and the effect of impurities on curing reaction were investigated.     

The revival of electron beam irradiation curing of epoxy resin—materials characterization and supportive cure studies

Polymeric composite manufacturing is a large, rapidly growing and energy consuming industry, where there is an obvious and compelling need for innovative curing technologies conforming to energy efficiency and environmental protection trends. This has led to many research efforts to consider, or in some cases re‐consider, irradiation curing of polymer composites. However, there is still a stifling lack of knowledge of the fundamental mechanisms to obtain homogeneity in the irradiation curing of composites. The key issue of the irradiation curing process, i.e. homogeneous curing affected by electron beam dose and initiator concentration for an epoxy resin is the focus of this paper. The temperature profiles, microstructure, curing degree gradient, and thermomechanical properties of electron beam‐ irradiated epoxy resin were profiled and analyzed, and the results indicated that curing degree in the epoxy resin showed a relatively steady region and an accelerated decrease along the depth direction. It is revealed that there existed an optimal range of concentration of the initiator for irradiation curing of an epoxy resin system. The inhomogeneity in the irradiation‐induced crosslinking structure could be abated by adopting the properly applied irradiation energy and the matching between the irradiation dose and the concentration of the initiator. It can be deduced that for most of the composite products with large thickness, layer upon layer irradiation or irradiation from two sides could be more efficient to obtain a homogeneous crosslinking structure. Copyright © 2009 John Wiley & Sons, Ltd.     

A novel calorimetry technique for monitoring electron beam curing of polymer resins

This paper describes the development of a calorimetry-based technique for monitoring of the curing of electron beam (EB) curable resins, including design of the calorimeter hardware and the development of an analytical model for calculating resin cure rates and radiation dose. Factors affecting the performance of the calorimeter were investigated. Experimental trials monitoring the curing of epoxy resin were conducted under single pass and multiple passes of EB irradiation. Results show that the developed calorimeter is a simple, inexpensive and reasonably accurate technique for monitoring the EB curing of cationic epoxies.