激光激发瑞利波检测表面倾斜缺陷的研究

研究激光激发瑞利波检测样品的表面倾斜缺陷。基于频域热弹耦合方程,采用有限元方法建立激光激发瑞利波检测倾斜缺陷的数值模型,研究倾斜缺陷的检测机理。数值计算含不同的长度及倾斜角度缺陷的样品中瞬态位移波形,分析瑞利波在倾斜缺陷处模式转换的过程,研究各种瑞利波的传播路径。在此基础上,研究缺陷宽度与材料黏性对瑞利波传播及缺陷检测的影响。结果表明:瑞利波在缺陷处产生的反射及透射瑞利波的到达观测点的时间可以检测缺陷位置和长度,瑞利波在缺陷的底部发生模式转换产生的切变波可以检测缺陷倾斜角度。数值结果和已有的实验结果一致,从而为表面倾斜缺陷的检测提供有效的理论依据。      

Detection of kissing bonds by Lamb waves

Closed cracks under compressive normal stresses are difficult to detect by the conventional ultrasonic techniques. When the crack surfaces stay in very close contact with each other then the bond between the two surfaces of the crack is called a ‘kissing bond’. This is a very dangerous bond. Catastrophic failures can result if the system is subjected to crack opening normal stresses or shear stresses. When the crack surfaces are smooth then kissing bonds cannot transmit shear stress very well but can carry compressive normal stress, these bonds are called ‘slip bonds’. Conventional P-wave scans (C-scan or A-scan) are based on the assumptions that P-waves are reflected by the defective interface. However, an interface subjected to a large compressive stress cannot reflect P-waves effectively, hence these bonds remain invisible to the conventional P-wave based C-scan or A-scan techniques. In this paper it is shown that the kissing bonds can be effectively detected by some leaky Lamb mode. Theoretical and experimental results are presented to show that using the Lamb waves is an effective way of detecting kissing bonds.     

Experimental and theoretical study of harmonic generation at contacting interface

The second harmonic generation behavior of a contacting interface has been evaluated experimentally and discussed theoretically in the light of a nonlinear interface model. Two aluminum blocks were mated together to constitute a contact interface and subjected to normal compressive loading. A 5 MHz longitudinal toneburst wave was sent to the interface in the normal direction and the transmitted wave was recorded, from which the fundamental and the second harmonic components were extracted. A nonlinearity parameter was obtained as the ratio of the second harmonic amplitude to the squared fundamental amplitude. From the measured contact pressure dependence of the transmitted fundamental amplitude, the linear and the second-order interfacial stiffness parameters were identified, which enabled the evaluation of the nonlinearity parameter based on the theoretical model. The theoretical contact pressure dependence of the nonlinearity parameter was found to be in good qualitative agreement with the experimental results.     

Ultrasonic sizing of short surface cracks

This paper presents a method for ultrasonic sizing of surface cracks based on time domain and frequency domain Rayleigh wave near-field analysis. The procedure allows for the entire range of ratio of crack depth to Rayleigh wavelength a/λ to be covered with one single measurement. In the time domain the time-of-flight method was extended to cracks smaller than the wavelength by correlation of the time delay of the transmitted Rayleigh wave with the crack depth. In the frequency domain, the inverse scattering problem was solved by comparison of the measured scattering coefficients and central frequencies of the reflected and transmitted Rayleigh waves with theoretical curves. The sizing procedure was demonstrated experimentally with narrow slots and real fatigue cracks. The out-of-plane displacement component was measured pointwise in the scattered near field by means of laser interferometry. The determination of the scattering parameters in the near field was enabled by a procedure that allows for the Rayleigh wave to be separated from the other modes scattered at the defect. The experimental results showed good accuracy and repeatability down to the smallest available ratio of crack depth to Rayleigh wavelength a/λ = 0.15.     

Nonlinear acoustic scattering by a partially closed surface-breaking crack

A theoretical model describing the nonlinear scattering of acoustic waves by surface-breaking cracks with faces in partial contact is presented. The nonlinear properties of the crack are accounted for by suitable boundary conditions that are derived from micromechanical models of the dynamics of elastic rough surfaces in contact. Both linear and nonlinear responses of the crack are shown to be largest for a shear vertical wave incident on the surface containing the crack at an angle just above the critical angle for longitudinal waves. These findings question the fitness for the purpose of a conventional inspection method, which utilizes shear vertical waves at 45 degrees of incidence to search for surface-breaking cracks in many engineering components. For angles of incidence proximal to the critical angle of longitudinal waves, the efficiency of the second harmonic's generation appears to be the highest. Thanks to the increased sensitivity to surface-breaking cracks, this configuration seems to offer a solution to the localization problem, a task that has eluded nonlinear techniques operating under other circumstances. Finally, this model suggests a simple interpretation of the highly localized nonlinear response of delaminations in composite materials.     

Pulsed Rayleigh wave scattered at a surface crack

This paper investigates Rayleigh wave interaction with machined slots on flat aluminium blocks to simulate surface breaking cracks. Using a finite element method, Rayleigh wave scattering by narrow slots of varied depth ranging from 0.5 mm to 20 mm is calculated. Pulsed wideband Rayleigh waves with a centre frequency of 590 kHz and -6 dB bandwidth of 520 kHz is considered. Reflection and transmission coefficients are calculated and compare well with the published literature. We and other workers have reported enhancement of the measured amplitude or particle velocity of an apparent Rayleigh wave close to a surface defect. In this paper, it is found that the predicted enhancement of in-plane components of particle velocities close to a crack is significantly higher than that of the out-of-plane components of particle velocities which appears to be mainly due to the mode-converted surface skimming longitudinal wave from the crack that has mainly in-plane components near the sample surface. The enhancement of the in-plane particle velocity will be observed regardless of the type of in-plane sensitive ultrasonic detector used. The explanation of the discrepancy of the reflection and transmission coefficients obtained by pulsed and narrow band or pseudo continuous Rayleigh waves is discussed. The later-arriving Rayleigh waves from reverberation along the inside of the crack surface are observed, as has been previously reported by other workers, and this may also be used to gauge slot depth.     

Attenuation and dispersion of Rayleigh waves propagating on a cracked surface: an effective field approach

A new effective field approach describing the attenuation and dispersion of a Rayleigh wave propagating on a surface containing a distribution of one-dimensional, surface-breaking cracks is presented. Limited by the validity of the independent scattering approximation, the model utilizes the complex transmission coefficient of a single crack to build expressions for the phase velocity and attenuation coefficient of an effective Rayleigh wave. The model is shown to be able to accommodate the effect of compressive residual stresses that tend to close the distributed cracks at their mouth, and therefore substantially reduce the attenuation and the velocity change caused by an equivalent distribution of open cracks. Wherever possible, the predictions of the new model are compared with those of other approaches and critical remarks are offered which discuss the advantages of the effective field approach over the others. Finally, an extension of this approach to distributions of two-dimensional surface-breaking cracks is outlined.     

激光激发声表面波在缺陷板材中散射过程的有限元分析

利用有限元法模拟了金属板材中激光激发的声表面波经过缺陷位置时发生散射的瞬态过程,采用线状激光源作为超声导波的激发源.针对三种不同深度的表面缺陷以及三种亚表面缺陷的模型进行了对比计算,结果显示缺陷的深度及位置对声表面波的时域特征存在显著的影响.表面缺陷深度越深将产生较大幅度的表面反射回波,亚表面缺陷的影响将取决于缺陷上顶面距离板材上表面的距离.因此,数值模拟结果表明通过分析激光产生的表面波形可以判定近表面缺陷的尺寸和所处的位置.     

顶爆和拱腰侧爆同时作用下锚固洞室的动态响应

基于相似模型试验,采用显式非线性动力分析程序LS-DYNA3D研究了地下锚固洞室在拱顶和拱腰侧两处集中装药爆源同时爆炸作用下应力波传播规律、裂纹形成机理以及洞壁围岩位移分布特征。通过对比分析顶爆试验和计算模型的压应力时程曲线,发现模拟与试验结果吻合,且符合应力波的传播规律,表明数值模拟结果可靠。爆源爆炸后,应力波以圆形向周围岩体传播,两应力波相遇处压应力强度明显大于周围岩体;当应力波传到自由面时,会反射形成拉伸波,在地表下方和洞室上方发生“层裂”现象,在拱顶和拱腰侧爆源中间沿洞室径向有裂纹延伸,由于拉伸波的叠加,在爆源下方出现“八”字形的锥形裂纹面。锚杆能够起到加固岩体的作用,锚固洞室比毛洞裂纹分布少,毛洞迎爆侧裂纹主要为横向裂纹,而锚固洞室则为径向劈裂和横向裂纹。两爆源中点洞室径向处的洞壁围岩位移峰值最大,极易产生破坏。     

An ultrasonic method for dynamic monitoring of fatigue crack initiation and growth

Attached ultrasonic sensors can detect changes caused by crack initiation and growth if the wave path is directed through the area of critical crack formation. Dynamics of cracks opening and closing under load cause nonlinear modulation of received ultrasonic signals, enabling small cracks to be detected by stationary sensors. A methodology is presented based upon the behavior of ultrasonic signals versus applied load to detect and monitor formation and growth of cracks originating from fastener holes. Shear wave angle beam transducers operating in through transmission mode are mounted on either side of the hole such that the transmitted wave travels through the area of expected cracking. Time shift is linear with respect to load, and is well explained by path changes due to strain combined with wave speed changes due to acoustoelasticity. During subsequent in situ monitoring with unknown loads, the measured time of flight is used to estimate the load, and behavior of the received energy as a function of load is the basis for crack detection. Results are presented from low cycle fatigue tests of several aluminum specimens and illustrate the efficacy of the method in both determining the applied load and monitoring crack initiation and growth.     

Air-coupled detection of nonlinear Rayleigh surface waves to assess material nonlinearity

This research presents a new technique for nonlinear Rayleigh surface wave measurements that uses a non-contact, air-coupled ultrasonic transducer; this receiver is less dependent on surface conditions than laser-based detection, and is much more accurate and efficient than detection with a contact wedge transducer. A viable experimental setup is presented that enables the robust, non-contact measurement of nonlinear Rayleigh surface waves over a range of propagation distances. The relative nonlinearity parameter is obtained as the slope of the normalized second harmonic amplitudes plotted versus propagation distance. This experimental setup is then used to assess the relative nonlinearity parameters of two aluminum alloy specimens (Al 2024-T351 and Al 7075-T651). These results demonstrate the effectiveness of the proposed technique – the average standard deviation of the normalized second harmonic amplitudes, measured at locations along the propagation path, is below 2%. Experimental validation is provided by a comparison of the ratio of the measured nonlinearity parameters of these specimens with ratios from the absolute nonlinearity parameters for the same materials measured by capacitive detection of nonlinear longitudinal waves.     

表面垂直裂痕诱发瑞利波散射的数值分析

激光激发的声表面波为材料表面缺陷的检测提供了有力的工具.针对含缺陷材料在模型边界上的复杂性,建立了基于平面应变的有限元模型并选取了相同厚度但含有不同深度的表面裂痕的单层铝板进行了对比计算,得到了声表面波经过不同深度的表面裂痕时产生的反射及透射信号波形的时域特征.进而引入了基于Wigner-Ville分布理论的时-频分析方法计算裂痕前、后散射的瞬态表面波的能量在时间-频率平面内分布的情形.结果显示：声表面波接近中心频率的某一频率成分在经过深度小于其中心波长的表面缺陷时,随着裂痕深度的增加,对应于该频率的反射系数呈现单调递增的趋势;而透射系数呈现递减的特征,这一结果可以为激光超声检测表面缺陷提供一种定量的表征手段.     

How fast can cracks propagate?

We have performed atomic simulations of crack propagation along a weak interface joining two harmonic crystals. The simulations show that a mode II shear dominated crack can accelerate to the Rayleigh wave speed and then nucleate an intersonic daughter that travels at the longitudinal wave speed. This contradicts the general belief that a crack can travel no faster than the Rayleigh speed.     

Fracture of diamond coatings by high velocity sand erosion

This paper describes a study of the behaviour of diamond coatings when subjected to solid particle erosion from sand particles. The coatings were deposited by chemical vapour deposition (CVD) onto tungsten substrates and tested using a high velocity air–sand erosion test facility. The erosion tests were conducted using particle impact velocities of between 33 and 268 m/s. Examination of the eroded test specimens showed that the principal damage features were circumferential cracks and pin-holes. Comparison with Hertz impact theory revealed that the measured circumferential crack diameters were more than double the predicted Hertzian contact diameter. Moreover, a trend of increasing circumferential crack diameter with coating thickness, which is not predicted by Hertz, was found. Instead, the crack diameters showed good agreement with those predicted by the theory of stress wave reinforcement, which is more commonly associated with liquid impact damage of brittle materials. During impact, the bulk compression and shear waves are reflected at the rear surface of debonded regions of the coating to return to the front surface and reinforce the Rayleigh surface wave, which generates a tensile stress. Where this stress exceeds the local tensile strength of the coating, a ring of cracks surrounding the area of impact is created. The results from the present study therefore suggest that stress wave reflection is responsible for the formation of the cracks at locally debonded regions of the coating. This hypothesis was supported by images acquired using scanning acoustic microscopy, which showed that circumferential cracks and pin-holes were only found on areas of the coating that had become delaminated by multiple particle impacts during the erosion tests.     

Thermo-optical modulation of ultrasonic surface waves for NDE

The well-known thermo-elastic effect of laser irradiation can be exploited to produce strong localized stresses when an expanded, long pulse, low-intensity laser beam is used to irradiate the specimen. These stresses will produce a parametric modulation of the received ultrasonic signals, that is somewhat similar to the acousto-elastic effect often used in nonlinear ultrasonic studies. It is shown in this paper that otherwise hidden small cracks in fatigue-damaged aluminum and titanium specimens can be readily detected by exploiting this optically induced thermo-elastic modulation during ultrasonic surface wave inspection since they are susceptible to crack closure and therefore exhibit strong parametric modulation. The temporal and spatial variations of the ultrasonic signals due to laser irradiation were evaluated numerically and experimentally. Based on these results, the direct temperature modulation of the ultrasonic velocity can be separated from the thermo-elastic stress modulation present only in cracked specimens. It was found that this method can be used to selectively increase the sensitivity of ultrasonic flaw detection to small fatigue cracks by more than one order of magnitude.     

Finite element analysis of Rayleigh wave interaction with finite-size,surface-breaking cracks

The interaction of surface acoustic waves with finite-size, surface-breaking, semi-circular cracks is studied numerically, and experimentally. We focus on the behavior of the reflection coefficient of the Rayleigh wave from such cracks in the far field of the crack, when the depth of the crack is comparable to the wavelength of the interrogating surface wave. The cases in which the depth of the crack is much smaller or much larger compared to the wavelength have been extensively investigated by many authors and are not considered here except for validating the numerical and experimental results in these regimes. The theoretical, finite element, and experimental results presented are in very good agreement over the range were the crack depth is much smaller or much larger compared to the wavelength of the incident Rayleigh wave. In the transition regime, between these two limiting cases, only the finite element and experimental data show good agreement since the theoretical predictions are no longer applicable. In the high crack depth to wavelength ratio (a/lambda(R)) regime, the finite element and experimental results close to the crack approach the limiting value of the reflection coefficient from a 90 degrees corner.     

一维非线性声波传播特性

针对一维非线性声波的传播问题进行了有限元仿真和实验研究. 首先推导了一维非线性声波方程的有限元形式, 含有高阶矩阵的非线性项导致声波具有波形畸变、谐波滋生、基频信号能量向高次谐波传递等非线性特性. 编制有限元程序对一维非线性声波进行了计算并对仿真得到的畸变非线性声波信号进行处理, 分析其传播性质和物理意义. 为验证有限元计算结果, 开展了水中的非线性声波传播的实验研究, 得到了不同输入信号幅度激励下和不同传播距离的畸变非线性声波信号. 然后对基波和二次谐波的传播性质进行详细讨论, 分析了二次谐波幅度与传播距离和输入信号幅度的变化关系及其意义, 拟合出二次谐波幅度随传播距离变化的方程并阐述了拟合方程的物理意义. 结果表明, 数值仿真信号及其频谱均与实验结果有较好的一致性, 证实计算方法和结果的正确性, 并提出了具有一定物理意义的二次谐波随传播距离变化的简单数学关系. 最后还对固体中的非线性声波传播性质进行了初步探讨. 本研究工作可为流体介质中的非线性声传播问题提供理论和实验依据.     

Flexural vibration of non-uniform beams having double-edge breathing cracks

Flexural vibration of non-uniform Rayleigh beams having single-edge and double-edge cracks is presented in this paper. Asymmetric double-edge cracks are formed as thin transverse slots with different depths at the same location of opposite surfaces. The cracks are modelled as breathing since the bending of the beam makes the cracks open and close in accordance with the direction of external moments. The presented crack model is used for single-edge cracks and double-edge cracks having different depth combinations. The energy method is used in the vibration analysis of the cracked beams. The consumed energy caused by the cracks opening and closing is obtained along the beam's length together with the contribution of tensile and compressive stress fields that come into existence during the bending. The total energy is evaluated for the Rayleigh-Ritz approximation method in analysing the vibration of the beam. Examples are presented on simply supported beams having uniform width and cantilever beams which are tapered. Good agreements are obtained when the results from the present method are compared with the results of Chondros et al. and the results of the commercial finite element program, Ansys^©. The effects of breathing in addition to crack depth's asymmetry and crack positions on the natural frequency ratios are presented in graphics.     

圆柱空腔上裂纹的爬波检测方法

通过牛顿迭代法求解了固体内部圆柱空腔上爬波的频散方程,分析了爬波的频散和衰减特性。利用动态光弹法显示了爬波的直观图像和圆柱空腔附近各散射波的空间关系。根据爬波具有的频散、衰减以及辐射横波特征,设计了斜入射脉冲回波实验装置,测量了特定位置处裂纹反射爬波辐射出的横波信号,其与柱面反射波的时差和理论预测一致。进一步实验研究发现,爬波回波幅度与特定位置的裂纹长度具有近似单调的对应关系,在裂纹长度较大时,回波幅度趋于稳定。以上工作为圆柱空腔上裂纹的爬波定量检测提供了物理基础和实现方法。      

Surface deformation induced by a variation in surface stresses in anisotropic half-regions

The deformations and the stresses in anisotropic half-regions taking into account surface stresses originating from surface energy, which exists originally at surfaces and interfaces dividing phases, are analysed theoretically. In the present paper, the equilibrium equation of force considering surface stresses is used to calculate the inelastic deformation induced by a variation in surface stresses. The problem of varying surface stresses in a half-surface of a half-infinite anisotropic domain is analysed using the theory of elasticity. This problem is related to the occurrence of cracks in contaminated, oxidized or chemisorbed surfaces. Stress analysis on the basis of continuum mechanics is performed precisely under the boundary condition taking into account surface stresses. The Fourier transform technique is applied to perform the analysis, and the components of stress and displacement are expressed in an explicit form. The shear component of bulk stress attains infinity at the edge of discontinuity of the surface stresses, and the free surface deforms like an edge dislocation. This result suggests that cracking in a chemically contaminant surface is easier than in a clean surface.