Influence of electrospraying parameters on the microstructure of La0.6Sr0.4Co0.2F0.8O3−δ films for SOFCs

Ceramics can play a remarkable role in the engineering of intermediate temperature solid oxide fuel cells (IT-SOFCs) capable of meeting the ambitious targets of reduced cost and improved lifetime. While mixed ionic-electronic conductors such as La_xSr_1−xCo_yFe_1−yO_3−δ are being used as volumic cathodes to increase the catalytic performance of these components, adequate microstructures are also an important requirement for optimal performance, particularly at lower operating temperatures. This work is devoted to the fabrication of La_0.6Sr_0.4Co_0.2Fe_0.8O_3−δ films on Ce_0.9Gd_0.1O_2−δ substrates by electrostatic spray deposition (ESD) and to the characterization of the microstructural dependence on the deposition conditions. A wide variety of microstructures ranging from dense to porous, with particular features such as reticulation and micro-porosity, were obtained by varying the ESD deposition parameters: nozzle-to-substrate distance (15, 30, 43, 45, and 58 mm), solution flow rate (0.34 and 1.5 mL/h), and substrate temperature (300, 350, 400 and 450 °C). The correlation between deposition parameters and resulting microstructures was systematically studied and put into evidence.     

Phase equilibria and crystal structure of the complex oxides in the Ln-Ba-Co-O (Ln=Nd, Sm) systems

The phase equilibria in the Ln-Ba-Co-O (Ln=Nd, Sm) systems were systematically studied at 1100 °C in air. The homogeneity ranges and crystal structure of the solid solutions: Ln_2−xBa_xO_3−δ (0<x≤0.1 for Ln=Nd and 0<x≤0.3 for Ln=Sm), Nd_3−yBa_yCo₂O₇ (0.70≤y≤0.80), BaCo_1−zSm_zO_3−δ (0.1≤z≤0.2) were determined by X-ray diffraction of quenched samples. The values of oxygen content (5+δ) for slowly cooled LnBaCo₂O_5+δ (Ln=Nd, Sm) samples were estimated as 5.73 for Ln=Nd, and 5.60 for Ln=Sm. The unit cell parameters were refined using Rietveld full-profile analysis. It was shown that NdBaCo₂O_5.73 possesses tetragonal structure and SmBaCo₂O_5.60 - orthorhombic structure. The projections of isothermal-isobaric phase diagrams for the Ln-Ba-Co-O (Ln=Nd, Sm) systems to the compositional triangle of metallic components were presented.     

Hexaferrites and phase relations in the iron-rich part of the system Sr-La-Co-Fe-O

The iron rich part of the system was examined in the temperature range of 1200-1380 °C in air, with focus on the solid solutions of M-type hexaferrites. Samples of suitable compositions were studied by electronprobe microanalysis (EPMA). Substituted Sr-hexaferrites in the system Sr-La-Co-Fe-O do not follow the 1:1 substitution mechanism of La/Co in M-type ferrites. Due to the presence and limited Co²⁺-incorporation Fe³⁺-ions are reduced to Fe²⁺ within the crystal lattice to obtain charge balance. In all examined M-type ferrites divalent iron is formed, even at 1200 °C. The substitution principle Sr²⁺+Fe³⁺↔La³⁺+(Fe²⁺, Co²⁺) yields to the general substitution formula for the M-type hexaferrite Sr²⁺_1-xLa³⁺_xFe²⁺_x-yCo²⁺_yFe³⁺_12-xO¹⁹ (0≤x≤1 and 0≤y≤x). In addition Sr/La-perovskite_SS (_SS=solid solution), Co/Fe-spinel_SS, hematite and magnetite are formed. Sr-hexaferrite exhibits at 1200 °C a limited solid solution with small amounts of Fe²⁺ (SrFe₁₂O₁₉↔Sr_0.3La_0.7Co_0.5Fe²⁺_0.2Fe_11.3O₁₉). At 1300 and 1380 °C a continuous solid solution series of the M-type hexaferrite is stable. SrFe₁₂O₁₉ and LaCo_0.4Fe²⁺_0.6Fe₁₁O₁₉ are the end members at 1300 °C. The maximum Fe²⁺O content is about 13 mol% in the M-type ferrite at 1380 °C (LaCo_0.1Fe²⁺_0.9Fe₁₁O₁₉).     

Phase equilibria in the pseudo-binary system SrO-Fe2O3

The phase relations in the pseudo-binary system SrO-Fe₂O₃ have been investigated in air up to 1150°C by means of powder X-ray diffraction and thermal analysis. Sr₃Fe₂O_7−δ, SrFeO_3−δ and SrFe₁₂O₁₉ are stable phases in the entire investigated temperature region, whereas Sr₂FeO_4−δ and Sr₄Fe₃O_10−δ decompose above 930±10°C and 850±25°C, respectively. Sr₄Fe₆O_13±δ is entropy-stabilized relative to SrFeO_3−δ and SrFe₁₂O₁₉ above 775±25°C. Extended solid-solution Sr_1±xFeO_3−δ was demonstrated. On the Fe-deficient side, the extent of solid solubility appeared to decrease gradually with temperature, whereas an abrupt decrease due to formation of Sr₄Fe₆O_13±δ was observed above 775°C on the Sr-deficient side.     

Phase equilibria and crystal structures of complex oxides in systems La-M-Fe-O (M = Ca or Sr)

Phase equilibria in systems La-M-Fe-O (M = Ca or Sr) at 1100° in air were studied. The homogeneity ranges and structures of solid solutions La_{1 ? x} M _x FeO_{3 ? δ} (0 ≤ x ≤ 0.3 for M = Ca and 0 ≤ x ≤ 0.8 for M = Sr), Sr_{2 ? y} La _y FeO_{4 ? δ} (0.8 ≤ y ≤ 1.0), and Sr_{3 ? z} La _z Fe₂O_{7 ? δ} (0 ≤ z ≤ 0.2) were determined using X-ray powder diffraction. The structural parameters of complex oxides were refined using the full-profile Rietveld technique. Correlations between the unit cell parameters and the compositions of solid solutions were derived. Isobaric/isothermal phase diagrams were constructed for systems La-M-Fe-O (M = Ca or Sr) at 1100°C in air.     

Luminescent and structural properties of the series Ba6−xEuxTi2+xTa8−xO30 and Ba4−yKyEu2Ti4−yTa6+yO30

The series Ba_6−xEu_xTi_2+xTa_8−xO₃₀ and Ba_4−yK_yEu₂Ti_4−yTa_6+yO₃₀ have been synthesized at 1400°C in air. They exhibit efficient excitation at about 400 nm and typical emission of Eu³⁺ at about 580-620 nm, form solid solutions within 0.0?x?2.0 and 0?y?4 respectively, and crystallized in P4/mbm at room temperature with Eu atoms occupied at centrosymmetric site (0, 0, 0). Their conductivity is very low (2.8×10⁻⁶ Ω⁻¹ cm⁻¹ at 740°C for Ba₆Ti₂Ta₈O₃₀).     

Mixed conductivity and Mössbauer spectra of (La0.5Sr0.5)1−xFe1−yAlyO3−δ (x=0-0.05, y=0-0.30)

Aluminum incorporation in the rhombohedrally distorted perovskite lattice of (La_0.5Sr_0.5)_1−xFe_1−yAl_yO_3−δ (x=0-0.05, y=0-0.30) decreases the unit cell volume and partial ionic and p-type electronic conductivities, while the oxygen nonstoichiometry and thermal expansion at 900-1200 K increase on doping. The creation of A-site cation vacancies has an opposite effect on the transport properties of Al-substituted ceramics. The maximum A-site deficiency tolerated by the (La,Sr)(Fe,Al)O_3−δ structure is however limited, close to 3-4%. The Mössbauer spectroscopy revealed progressive localization of electron holes and a mixed charge-compensation mechanism, which results in higher average oxidation state of iron when Al³⁺ concentration increases. The average thermal expansion coefficients of (La_0.5Sr_0.5)_1−xFe_1−yAl_yO_3−δ are (12.2-13.0)×10⁻⁶ K⁻¹ at 300-900 K and (20.1-30.0)×10⁻⁶ K⁻¹ at 900-1200 K in air. The steady-state oxygen permeability (OP) of dense Al-containing membranes is determined mainly by the bulk ionic conductivity. The ion transference numbers at 973-1223 K in air, calculated from the oxygen permeation and faradaic efficiency (FE) data, vary in the range 1×10⁻⁴-3×10⁻³, increasing with temperature.     

Ca3−xLaxCo4O9+δ (x=0, 0.3): New cobaltite materials as cathodes for proton conducting solid oxide fuel cell

Misfit-type Ca_3−xLa_xCo₄O_9+δ (x=0, 0.3) oxides were synthesised to be evaluated as possible cathode materials for proton conducting fuel cells (PCFCs) based on BaCe_0.9Y_0.1O_3−δ (BCY10) dense ceramic electrolyte. The electrical conductivity value of Ca_2.7La_0.3Co₄O_9+δ (σ≈53 S cm^-1 at 600 °C) is in the range of usually required value for a cathode application (about 50-100 S cm^-1). In order to test the performance of each compound as cathode material, impedance measurements were carried out on Ca_3−xLa_xCo₄O_9+δ/BaCe_0.9Y_0.1O_3−δ/Ca_3−xLa_xCo₄O_9+δ symmetrical half cells over the temperature range 400-800 °C under wet air. A promising electrocatalytic activity has been observed with both compounds Ca₃Co₄O_9+δ and Ca_2.7La_0.3Co₄O_9+δ. Factually, the area specific resistance obtained was about 2.2 Ω cm² at 600 °C.     

Investigation of the quasi-ternary system LaMnO3-LaCoO3-“LaCuO3”—I: the series La(Mn0.5Co0.5)1−xCuxO3−δ

The La(Mn_0.5Co_0.5)_1−xCu_xO_3−δ series with x=0, 0.05, 0.1, 0.2, 0.4, 0.6, 0.8 and 1 was synthesized by the Pechini method to obtain insight into the phase formation in the quasi-ternary LaMnO₃-LaCoO₃-“LaCuO₃” system caused by the instability of LaCuO₃ under ambient conditions. After sintering at 1100°C some remarkable results were obtained: LaMn_0.3Co_0.3Cu_0.4O_3−δ crystallized as a single phase in the orthorhombic perovskite structure typical of LaCuO₃. Among the synthesized compositions this compound showed the highest electrical conductivity in air at 800°C (155 S cm⁻¹) and also the highest thermal expansion coefficient (α_30−800°C=15.4×10⁻⁶ K⁻¹). The LaCuO_3−δ composition also crystallized as a single phase but in a monoclinic structure although previous investigations have shown that other phases are preferably formed after sintering at 1100°C. The electrical conductivity and thermal expansion coefficient were the lowest within the series of compositions, i.e. 9.4 S cm⁻¹ and 11.9×10⁻⁶ K⁻¹, respectively.     

Crystal structure and magnetic properties of high-oxygen pressure annealed Sr1−xLaxCo0.5Fe0.5O3−δ (0?x?0.5)

Structural and magnetic studies are presented for the perovskite type Sr_1−xLa_xCo_0.5Fe_0.5O_3−δ (0?x?0.5) materials annealed under moderately high-oxygen pressures of ∼200 atm. A detailed analysis of the room temperature neutron time-of-flight diffraction data reveals that the crystal structure of the sample SrCo_0.5Fe_0.5O_2.89(1), previously described as vacancy-disordered cubic, is similar to the formerly reported, oxygen-vacancy ordered Sr₈Fe₈O₂₃ compound, i.e. Sr₈Co₄Fe₄O₂₃ is tetragonal with the I4/mmm symmetry. With an increase of the La content the studied materials become nearly oxygen stoichiometric and a lowering of the crystal symmetry is observed from cubic (x=0.1 and 0.2) to tetragonal I4/mcm (x=0.3 and 0.4), and finally to monoclinic I12/c1 (x=0.5). Low-temperature structural and magnetic measurements show a ferromagnetic ordering with the maximum Curie temperature near 290 K at x=0.2.     

Phase stability of BSCF in low oxygen partial pressures

In situ X-ray diffraction has been used to investigate the phase stability of barium strontium cobalt iron oxide (BSCF) with the formula Ba_0.5Sr_0.5Fe_1−xCo_xO_3−δ (x=0, 0.2, 0.4, 0.6, 0.8, and 1). The thermal decomposition processes in both low partial pressures of oxygen (air −10⁻⁵ atm pO₂) and in reducing conditions have been detailed. BSCF manifests excellent stability down to 10⁻⁵ atm pO₂; however, it decomposes through a complex series of oxides under reducing conditions. Increasing the cobalt content results in a decrease in the temperature range of stability of the material under 4% H₂ in N₂, with the initial decomposition taking place at 375, 425, 550, 600, 650 and 675 °C, for x=1, 0.8, 0.6, 0.4, 0.2 and 0, respectively. Further, the thermal expansion is a strong function of the oxygen activity and Co content. The x=0, 1 end member, BSC, undergoes a phase transition from rhombohedral to cubic symmetry at ∼800 °C under 10⁻⁵ atm pO₂, resulting in an ideal perovskite with a=3.9892(3) Å at room temperature.     

Synthesis and characterization of Sr0.75Y0.25Co1−xMxO2.625+δ (M=Ga, 0.125?x?0.500 and M=Fe, 0.125?x?0.875)

The effect of replacing Co³⁺ by Ga³⁺ and Fe³⁺ in the perovskite-related tetragonal phase Sr_0.75Y_0.25CoO_2.625 with unit cell parameters: a=2a_p, and c=4a_p (314 phase) has been investigated. The 314 phase is formed by Sr_0.75Y_0.25Co_1−xM_xO_2.625+δ, with x?0.375 for M=Ga and x?0.625 for M=Fe. High-resolution transmission electron microscopy and electron diffraction revealed frequent microtwinning in the iron-containing compounds, in contrast to the Ga-substituted 314 phases. Diffraction experiments and electron microscope images indicated that at higher Fe contents, 0.75?x?0.875, a disordered cubic perovskite structure forms. The crystal structures of Sr_0.75Y_0.25Co_0.75Ga_0.25O_2.625 and Sr_0.75Y_0.25Co_0.5Fe_0.5O_2.625+δ were refined using neutron powder diffraction data. It was found that the oxygen content of Sr_0.75Y_0.25Co_0.5Fe_0.5O_2.625+δ is higher than in Fe-free 314 phase, so that δ corresponds to 0.076, whereas δ=0 in Sr_0.75Y_0.25Co_0.75Ga_0.25O_2.625+δ. Magnetization measurements on the unsubstituted Sr_0.7Y_0.3CoO_2.62 and Ga-substituted Sr_0.75Y_0.25Co_0.75Ga_0.25O_2.625 compounds indicate the presence of a ferromagnetic-like contribution to the measured magnetization at 320 and 225 K, respectively, while replacing Co by Fe leads to the suppression of this contribution. A neutron diffraction study shows that the Sr_0.75Y_0.25Co_0.5Fe_0.5O_2.625+δ compound is G-type antiferromagnetic at room temperature, whereas Sr_0.75Y_0.25Co_0.75Ga_0.25O_2.625 does not exhibit magnetic ordering at room temperature.     

The influence of cobalt doping on photocatalytic nano-titania: Crystal chemistry and amorphicity

Photocatalysts of nominal composition (Ti_1−xCo_x)O_2−δ with 0.001?x?0.05 were prepared via a sol-gel technique followed by air firing (200-1000 °C). The incorporation of cobalt inhibited crystal growth and slightly raised the anatase to rutile transformation temperature (∼700 °C). An amorphous component was invariably significant with the maximum content (41-53 wt%) appearing simultaneously with the removal of anatase, suggesting that rutile crystallizes via an aperiodic structure. While the introduction of cobalt shifted the apparent band gap to visible light energies this did not enhance performance as there was limited miscibility of cobalt in titania, non-catalytic secondary phases were present, and active Ti³⁺ sites were displaced by cobalt.     

p(O2)-stability of LaFe1−xNixO3−δ solid solutions at 1100 °C

LaFe_1−xNi_xO_3−δ (x=0.1−1.0) perovskites were synthesized via citrate route. The p(O₂)-stability of the perovskite phases LaFe_1−xNi_xO_3−δ has been evaluated at 1100 °C based on the results of XRD analysis of powder samples annealed at various p(O₂) and quenched to room temperature. The isothermal LaFeO_3−δ-“LaNiO_3−δ” cross-section of the phase diagram of the La-Fe-Ni-O system has been proposed in the range of oxygen partial pressure −15<log p(O₂)/atm≤0.68. The unit cell parameters of orthorhombic perovskites O-LaFe_1−xNi_xO_3−δ increase with decrease in p(O₂) at fixed composition x. This behavior is explained on the basis of size factor. The decomposition temperatures of rhombohedral phases R-LaFe_1−xNi_xO_3−δ for x=0.7, 0.8, 0.9 and 1.0 in air were determined as 1137, 1086, 1060 and 995 °C, respectively.     

LaxSr2−xFeyRu1−yO4±δ: a new family of K2NiF4 type oxides

The phases La_xSr_2−xFe_yRu_1−yO_4±δ (x=0.2-0.8; y=0.6-0.9) have been synthesized by solid-state techniques and yield tetragonal structures with I4/mmm symmetry. The oxygen stoichiometry and high-temperature structures have been examined using diffraction techniques and in situ Mössbauer spectroscopy at temperatures up to ∼600°C. Furthermore, new reduced phases that adopt structures with Immm symmetry have been discovered. Unusual coordination numbers have been determined for the most highly reduced samples with square planar coordination evident for the B site cations. The reduced orthorhombic Immm phases were found to readily reoxidize in air to the tetragonal I4/mmm structure at relatively low temperatures of only ∼500°C.     

Stability and oxygen-storage characteristics of Al-substituted YBaCo4O7+δ

A series of Al-substituted YBa(Co_1−xAl_x)₄O_7+δ samples was synthesized and characterized with respect to the capability to store large amounts of oxygen at low temperatures (at 200-400 °C) and the phase decomposition upon heating under oxidizing conditions at higher temperatures (above 550 °C). It was revealed that increasing the Al-substitution level up to x≈0.10 boosts up the phase-decomposition temperature from ∼550 to ∼700 °C, while the unique oxygen absorption/desorption characteristics remain nearly the same as those of the pristine YBaCo₄O_7+δ phase. The maximum amount of excess oxygen absorbed by the Al-substituted YBa(Co_1−xAl_x)₄O_7+δ samples was determined to be as large as δ≈1.45 for x=0.10 (in 100 atm O₂ at 320 °C). Isothermal annealing experiments carried out for the same x=0.10 phase at 300 °C revealed that it could be reversibly charged and discharged with 1.2 oxygen atoms per formula unit by switching the gas flow from N₂ to O₂ and vice versa.     

Electronic, Magnetic, and Magnetoresistance Properties of the n=2 Ruddlesden-Popper Phases Sr3Fe2−xCoxO7−δ (0.25≤x≤1.75)

A series of oxygen-deficient n=2 Ruddlesden-Popper phases, Sr₃Fe_2−xCo_xO_7−δ (0.25≤x≤1.75), were prepared by solid-state reactions. Temperature-dependent susceptibility and field-dependent magnetization data indicate that for x≥0.25 the dominant magnetic interactions are ferromagnetic. The onset of strong ferromagnetic interactions is evident at ∼200 K, and a transition to a cluster-glass state is observed for all compositions below ∼45 K. The temperature variation of resistivity for all the compounds shows variable-range hopping behavior with two different localization energy scales: one for T<40 K and another for T>80 K. Large negative magnetoresistance (the largest MR ∼−65% for x=0.25) is observed for all phases. The magnetic susceptibility, Mössbauer and X-ray absorption near-edge spectroscopy data indicate that the formal oxidation state of Fe is close to 4+. The key role of d delocalization in the Sr₃Fe_2−xCo_xO_7−δ system is compared to the Sr₃Fe_2−xMn_xO_7−δ series, where d localization dominates the properties.     

Oxygen permeability, thermal expansion and mixed conductivity of GdxCe0.8−xPr0.2O2−δ, x=0, 0.15, 0.2

The non-linear thermal expansion behaviour observed in Ce_1−yPr_yO_2−δ materials can be substantially controlled by Gd substitution. Coulometric titration shows that the charge compensation mechanism changes with increasing x, in the system Gd_xCe_0.8−xPr_0.2O_2−δ. For x=0.15, charge compensation is by vacancy formation and destabilises the presence of Pr⁴⁺. At x=0.2, further Gd substitution is charge compensated by additionally raising the oxidation state of Pr rather than solely the creation of further oxygen ion vacancies. Oxygen concentration cell e.m.f. measurements in an oxygen/air potential gradient show that increasing Gd content decreases ionic and electronic conductivities. Ion transference numbers measured under these conditions show a positive temperature dependence, with typical values t_o=0.90,0.98 and 0.80 for x=0,0.15 and 0.2, respectively, at 950 °C. These observations are discussed in terms of defect association. Oxygen permeation fluxes are limited by both bulk ambipolar conductivity and surface exchange. However, the composition dependent trends in permeability are shown to be dominated by ambipolar conductivities, and limited by the level of electronic conductivity. At the highest temperatures, oxygen permeability of composition x=0.2 approaches that of composition x=0, Ce_0.8Pr_0.2O_2−δ, with specific oxygen permeability values approximately 2×10⁻⁹ mol s⁻¹ cm⁻¹ at 950 °C, but offering much better thermal expansion properties.     

Synthesis of new molybdenum-tungsten, vanadium-tungsten and vanadium-molybdenum-tungsten oxynitrides from freeze-dried precursors

Interstitial molybdenum-tungsten, vanadium-tungsten and vanadium-molybdenum-tungsten oxynitrides in the solid solution series Mo_1−zW_z(O_xN_y) and V_1−zW_z(O_xN_y) (z=0, 0.2, 0.4, 0.5, 0.6, 0.8, 1), and V_1−u−zMo_uW_z(O_xN_y) (u, z=0.2, 0.33, 0.4, 0.6; u+z<1), have been obtained by ammonolysis of precursors resulting from the freeze-drying of aqueous solutions of the metal salts (NH₄VO₃, (NH₄)₆Mo₇O₂₄·4H₂O and (NH₄)₆W₁₂O₃₉·18H₂O). A study of the influence of the preparative variables on the outcomes of this procedure is presented. Compounds in the Mo_1−zW_z(O_xN_y) series are prepared as single phases by ammonolysis of the respective freeze-dried precursors (during 2 h) at different temperatures between 973 and 1023 K, optimised for each composition, followed by slow cooling of the samples (except for the Mo-only containing phase, in which fast cooling has been used). Compounds in the V_1−zW_z(O_xN_y) and V_1−u−zMo_uW_z(O_xN_y) series are prepared as single phases by ammonolysis (during 2 h) of crystalline precursors (as resulting from thermal treatment in air at 873 K, during 12 h, of the freeze-dried precursors) at 1073 K, followed by slow cooling of the samples. All the compounds in these series have the rock-salt crystal structure, in which the metal atoms are in an fcc arrangement, with non-metal atoms occupying octahedral interstitial positions. The materials have been characterized by X-ray powder diffraction, elemental analysis, scanning electron microscopy and magnetic measurements.     

Enzyme mimics of spinel-type CoxNi1−xFe2O4 magnetic nanomaterial for eletroctrocatalytic oxidation of hydrogen peroxide

A series of spinel-type Co_xNi_1−xFe₂O₄ (x = 0, 0.2, 0.4, 0.5, 0.6, 0.8, 1.0) magnetic nanomaterials were solvothermally synthesized as enzyme mimics for the eletroctrocatalytic oxidation of H₂O₂. X-ray diffraction and scanning electron microscope were employed to characterize the composition, structure and morphology of the material. The electrochemical properties of spinel-type Co_xNi_1−xFe₂O₄ with different (Co/Ni) molar ratio toward H₂O₂ oxidation were investigated, and the results demonstrated that Co_0.5Ni_0.5Fe₂O₄ modified carbon paste electrode (Co_0.5Ni_0.5Fe₂O₄/CPE) possessed the best electrocatalytic activity for H₂O₂ oxidation. Under optimum conditions, the calibration curve for H₂O₂ determination on Co_0.5Ni_0.5Fe₂O₄/CPE was linear in a wide range of 1.0 × 10⁻⁸–1.0 × 10⁻³ M with low detection limit of 3.0 × 10⁻⁹ M (S/N = 3). The proposed Co_0.5Ni_0.5Fe₂O₄/CPE was also applied to the determination of H₂O₂ in commercial toothpastes with satisfactory results, indicating that Co_xNi_1−xFe₂O₄ is a promising hydrogen peroxidase mimics for the detection of H₂O₂.