Synthesis and characterization of polymer/clay nanocomposites by intercalated chain transfer agent

In situ synthesis of poly(methyl methacrylate) (PMMA) and polystyrene (PS) nanocomposites by free radical polymerization using intercalated chain transfer agent (I-CTA) in the layers of montmorillonite (MMT) clay is reported. MMT clay was ion-exchanged with diethyl octyl ammonium ethylmercaptan bromide, which acts both as suitable intercalant and as chain transfer agent. These modified clays were then dispersed in methyl methacrylate (MMA) or styrene (St) monomers in different loading degrees to carry out the in situ free radical polymerization. The intercalation ability of the chain transfer agent and exfoliated nanocomposite structure were evidenced by both X-ray diffraction spectroscopy (XRD) and transmission electron microscopy (TEM). Thermal properties and morphologies of the resultant nanocomposites were also studied.     

Effect of the intercalated cation on the properties of poly(o-methylaniline)/maghnite clay nanocomposites

A detailed study about the synthesis, characterization and properties of poly(o-methylaniline)(PoMea)/maghnite nanocomposites has been performed. Changes in the characteristics of the nanocomposites, depending on the intercalated cation between the clay layers before the synthesis, have been observed. Intercalated morphology has been detected by TEM in nanocomposites containing copper-treated maghnite (Magh-Cu), while when maghnite treated with strong acids was used (Magh-H); an exfoliated material has been obtained. Also, remarkable differences in the properties of the polymers have been observed by TG-MS and FTIR, suggesting that the polymer produced with Magh-H has a higher degree of branching. The electrochemical behavior of the polymers extracted from the nanocomposites has been studied by cyclic voltammetry. Good electrochemical response has been observed for PoMea grown into Magh-Cu but not for the one polymerized into Magh-H.     

In situ polymerization of ethylene with bis(imino)pyridine iron(II) catalysts supported on clay: The synthesis and characterization of polyethylene–clay nanocomposites

Polyethylene–clay nanocomposites were synthesized by in situ polymerization with 2,6‐bis[1‐(2,6‐diisopropylphenylimino)ethyl] pyridine iron(II) dichloride supported on a modified montmorillonite clay pretreated with methylaluminoxane (MAO). The catalysts and the obtained nanocomposites were examined with wide‐angle X‐ray scattering. The exfoliation of the clay was further established by transmission electron microscopy. Upon the treatment of the clay with MAO, there was an increase in the d‐spacing of the clay galleries. No further increase in the d‐spacing of the galleries was observed with the iron catalyst supported on the MAO‐treated clay. The catalyst activity for ethylene polymerization was independent of the Al/Fe ratio. The exfoliation of the clay inside the polymer matrix depended on various parameters, such as the clay content, catalyst content, and Al/Fe ratio. The crystallinity percentage and crystallite size of the nanocomposites were affected by the degree of exfoliation of the clay. Moreover, when ethylene was polymerized with a mixture of the homogeneous iron(II) catalyst and clay, the degree of exfoliation was significantly lower than when the polymerization was performed with a preformed clay‐supported catalyst. This observation suggested that in the supported catalyst, at least some of the active centers resided within the galleries of the clay. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 304–318, 2005     

Improvement of compatibility,mechanical, thermal and dielectric properties of poly(lactic acid) and poly(butylene adipate-co-terephthalate) blends and their composites with porous clay heterostructures from mixed surfactant systems

In this study, nanocomposite poly(lactic acid) and poly(butylene adipate-co-terephthalate) (PLA/PBAT) blends were prepared through polymer blending in the presence of multi-functional epoxy as a compatibilizer that could react with epoxy group and terminated end group of two phases to increase interfacial adhesion between PLA and PBAT and improve the toughness of PLA. The effects of porous clay heterostructure from mixed CTAB:CTAC surfactant in the mole ratio of 1:2 (B1C2-PCH) were also investigated. The elongation at break of the blends reached 38%, which was eight times that of neat PLA. The cryo-fractured surface demonstrated the interfacial adhesion caused by the interaction of the epoxy group of the reactive compatibilizer with the terminal carboxyl and hydroxyl groups of PLA and PBAT. Moreover, PBAT reduced the crystallization rate and percent crystallinity of the PLA matrix and further decreased when compatibilizer was used. Alternatively, B1C2-PCH accelerated the heterogeneous nucleation and crystallization of the nanocomposite films. After adding small amount of B1C2-PCH, the nanocomposite films demonstrated excellent dielectric properties. Therefore, the improvement of PLA/PBAT nanocomposite blends are capable to be further developed as polymeric capacitor films.     

Synthesis and characterization of exfoliated MEH-PPV/clay nanocomposites by in situ polymerization

In this article, we demonstrate the synthesis of a conjugated polymer, poly(2-methoxy-5-(2′-ethyl-hexyloxy)-1,4-phenylene vinylene) (MEH-PPV) in the presence of organophilic montmorillonite (OMMT) and the properties of the MEH-PPV/OMMT composites produced herefrom. By controlling the reaction conditions, such as the ratio of monomeric precursors to montmorillonite, exfoliated MEH-PPV/OMMT nanocomposites were synthesized via in situ polymerization. These materials exhibit higher electroluminescent properties and enhanced performance of thermal stability than that of the pure polymer. Additionally, based on the solid-state ¹³C NMR measurement results, the possible origin of the optoelectronic property improvement is discussed from the point of view of segmental mobility.     

Improved methodologies for synthesis of prenylated xanthones by microwave irradiation and combination of heterogeneous catalysis (K10 clay) with microwave irradiation

Eleven prenylated xanthone derivatives (4-9, 11-15) have been synthesized for the first time by the microwave irradiation method. Prenylation of the xanthone building blocks 1 and 2 with prenyl bromide in alkaline medium, using microwave irradiation, gave the oxyprenylated xanthones 4 and 6, as major products in high yields, as well as diprenylated by-products (5, 7, 8, and 9) in very low yields. Microwave irradiation of oxyprenylated xanthones 4 and 6 furnished three new Claisen rearranged products (11, 14, and 15), as well as the previously described dihydrofuranoxanthones (12, 13). Furthermore, three new (19, 20, 21) and three previously described (16, 17, 18) dihydropyranoxanthones have also been prepared by a one-pot synthesis from xanthones 1, 2, and 3, using Montmorillonite K10 clay as a heterogeneous catalyst and a combination of Montmorillonite K10 clay with microwave irradiation in various conditions. The presence of solvent and the type of the clay (commercial or dry) were found to have a strong influence on the product yields. This is the first report of using these methodologies for the synthesis of dihydropyranoxanthone derivatives. The structures of the prenylated xanthones obtained were established by IR, UV, HRMS, and NMR (¹H, ¹³C, HSQC, and HMBC) techniques.     

Porous Membranes of Montmorillonite/Poly(vinylidene fluoride‐trifluorethylene) for Li‐Ion Battery Separators

Porous membranes of poly(vinylidene fluoride‐trifluoroethylene) with different contents of montmorillonite (MMT) particles were prepared. The filler content does not affect the porous morphology but leads to an increase in the average pore size, porosity and electrolyte uptake up to 16 μm, 85 % and 325 %, respectively, for a membrane with 16 wt% of MMT particles. The mechanical properties, ionic conductivity and its temperature stability are improved by the presence of clays. The electrochemical stability reveals a stable operation window up to 5 V. The overall characteristics of the membranes for battery separators are optimized for the 4 wt% MMT filler content.     

Novel poly(N‐isopropylacrylamide)/clay/poly(acrylamide) IPN hydrogels with the response rate and drug release controlled by clay content

Novel interpenetrating network (IPN) hydrogels (PNIPAAm/clay/PAAm hydrogels) based on poly(N‐isopropylacrylamide) (PNIPAAm) crosslinked by inorganic clay and poly(acrylamide) (PAAm) crosslinked by organic crosslinker were prepared in situ by ultraviolet (UV) irradiation polymerization. The effects of clay content on temperature dependence of equilibrium swelling ratio, deswelling behavior, thermal behavior, and the interior morphology of resultant IPN hydrogels were investigated with the help of Fourier transform infrared spectroscopy, differential scanning calorimeter (DSC), scanning electron microscope (SEM). Study on temperature dependence of equilibrium swelling ratio showed that all IPN hydrogels exhibited temperature‐sensitivity. DSC further revealed that the temperature‐sensitivity was weakened with increasing amount of clay. Study on deswelling behavior revealed that IPN hydrogels had much faster response rate when comparing with PNIPAAm/clay hydrogels, and the response rate of IPN hydrogels could be controlled by clay content. SEM revealed that there existed difference in the interior morphology of IPN hydrogels between 20 [below lower critical solution temperature (LCST)] and 50 °C (above LCST), and this difference would become obvious with a decrease in clay content. For the standpoint of applications, oscillating swelling/deswelling behavior was investigated to determine whether properties of IPN hydrogels would be stable for potential applications. Bovine serum albumin (BSA) was used as model drug for in vitro experiment, the release data suggested that the controlled drug release could be achieved by modulating clay content. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 96–106, 2009     

One-pot synthesis of 3-(furan-2-yl)-4-hydroxy-2H-chromen-2-ones using K10 montmorillonite clay as heterogeneous catalyst

A facile and efficient one-pot synthesis of 3-(furan-2-yl)-4-hydroxy-2H-chromen-2-ones was developed. The reaction of ethyl 3-(2-hydroxyphenyl)-3-oxopropanoates and 2,5-dimethoxy-2,5-dihydrofuran were performed in presence of K10 Montmorillonite Clay heterogeneous catalyst under the solvent-free condition at 80?°C for 1?h, and followed by further converted to 3-(furan-2-yl)-4-hydroxy-2H-chromen-2-ones via refluxing in the alkaline EtOH solution for 0.5?h. The demonstrate method not only avoided the usage of any expensive transition-metals, but also eliminated the tedious intermediate purification. Moreover, due to the wide functional group tolerance, it could be applied to various substrates and gave product in good to excellent yields.     

Morphology and thermal properties of poly(L‐lactide)/poly(butylene succinate‐co‐butylene adipate) compounded with twice functionalized clay

Poly(L ‐lactide) (PLLA)/poly(butylene succinate‐co‐butylene adipate) (PBSA) blends were compounded with Cloisite 25A® (C25A) and C25A functionalized with epoxy groups, respectively. Epoxy groups on the surface of C25A were introduced by treating C25A with (glycidoxypropyl)trimethoxy silane (GPS) to produce so called Twice Functionalized Organoclay (TFC). Variation of morphology and properties of PLLA/PBSA/C25A composites was investigated before and after the treatment with GPS. The morphological structure of the composites was analyzed by using X‐ray diffractometry (XRD) and transmission electron microscopy (TEM). The silicate layers of PLLA/PBSA/TFC were exfoliated to a larger extent than PLLA/PBSA/C25A. Incorporation of the epoxy groups on C25A improved significantly elongation at break as well as tensile modulus and tensile strength of PLLA/PBSA/C25A. The larger amount of exfoliation of the silicate layers in PLLA/PBSA/TFC as compared with that in PLLA/PBSA/C25A was attributed to the increased interfacial interaction between the polyesters and the clay due to chemical reaction. Thermo gravimetric analysis revealed that both T_5%, which was the temperature corresponding to 5% weight loss, and activation energy of thermal decomposition of PLLA/PBSA/TFC were far superior to those of PLLA/PBSA/C25A as well as to those of PLLA/PBSA, indicating that the composites with exfoliated silicate layers were more thermally stable than those with intercalated silicate layers. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 478–487, 2005     

Electrospinning and characterization of poly(vinyl alcohol)/chitosan oligosaccharide/clay nanocomposite nanofibers in aqueous solutions

Submicron fibers of the composite of poly(vinyl alcohol) (PVA), chitosan oligosaccharide [COS, (1→4)2-amino-2-deoxy-β-d-glucose], and montmorillonite clay (MMT) were prepared using electrospinning method with aqueous solutions. Scanning electron microscopy, transmission electron microscopy (TEM), X-ray diffraction (XRD), thermal gravimetric analyzer, and tensile strength testing machine (Zwick) were utilized to characterize the PVA/COS/MMT nanofiber mats morphology and properties. The PVA/COS ratio and MMT concentration play important roles in nanofiber mat properties. XRD and TEM data demonstrated that exfoliated MMT layers were well-distributed within nanofiber. It was also found that the mechanical property and thermal stability were increased with COS and MMT contents.     

Poly(butylene terephthalate)/clay nanocomposite compatibilized with poly(ethylene‐co‐glycidyl methacrylate). II. Nonisothermal crystallization

Melting behaviors and nonisothermal crystallization of poly(butylene terephthalate)/poly(ethylene‐co‐glycidyl methacrylate) (PBT/PEGMA), PBT/commercial modified montmorillonite clays (PBT/Clay), and PBT/exfoliated silicates (PBT/PEGMA/Clay) nanocomposites were studied by wide‐angle X‐ray diffraction and differential scanning calorimeter. PEGMA is used as a compatibilizer. For both isothermally and nonisothermally crystallized samples, PEGMA facilitates the recrystallization of PBT during the heating scans, and leads to a less degree of perfection of the crystals. However, the clay hinders the recrystallization growth during heating scans, and increases perfection of the crystals. Nonisothermal crystallization kinetics was described by kinetic models and undercooling was taken into account. The PEGMA would lead to an increase of the blend viscosity, rendering the chains less mobile and lower the crystallizability of PBT in PBT/PEGMA. The well‐dispersed exfoliated silicates in PBT/PEGMA/Clay cause a large number of nuclei to precede crystallization. The fold surface free energy (σ_e) and activation energy also supported the interpretation. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 564–576, 2008     

Nanocomposite of montmorillonite with telechelic sulfonated poly(butylene terephthalate): Effect of ionic groups on clay dispersion, mechanical and thermal properties

Telechelic ionomeric poly(butylene terephthalate) nanocomposites with organically modified clays have been prepared by the melt intercalation technique both in Brabender mixer and in twin screw-extruder. The presence of ionic groups tethered at the end of the polymer chains permits electrostatic interaction between the polymer and the surface of an organically modified clays providing a thermodynamic driving force for the dispersion of the clay platelets in the polymer matrix. The improved dispersion has been verified by TEM and XRD analyses. Nanocomposites with telechelic polymers present therefore consistently higher thermo-mechanical properties and improved thermal and hydrolytic stability respect to nanocomposites with standard PBT. Nanocomposite obtained using PBT with 3% telechelic ionic groups and with 5% of clay present a heat deflection temperature that is 48 °C higher compared to that of the commercial material. The presence of the clay also slightly increases the thermal and hydrolytic stability respect to standard PBT.     

Specific interaction governing the melt intercalation of clay with poly(styrene‐co‐acrylonitrile) copolymers

In the melt intercalation of cation‐exchange clay, mixtures of montmorillonite and poly(styrene‐co‐acrylonitrile) (SAN) with various acrylonitrile contents were studied to examine the effect of specific interaction. When organic molecules with hydroxyl groups were used as intercalants for the clay, the amount of SAN penetrating the gallery of the layered structure of the clay and the corresponding increase in the gallery height occurred at a much higher rate because of the attractive specific interaction between acrylonitrile groups and polar groups on the clay surface. However, there was a limit to the increase in the gallery height, and the tendency for the gallery height to increase with the acrylonitrile group content disappeared when the acrylonitrile content was greater than 30 wt %, implying that excessive attractive interaction on the clay surfaces and polymer molecules glued the two adjacent silicate layers together; consequently, the increase in the gallery height could not be accomplished. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2430–2435, 2001     

Poly(vinyl chloride)-paste/clay nanocomposites: Investigation of thermal and morphological characteristics

The paper concentrates on poly(vinyl chloride) - PVC - from the point of nanocomposite characterisation through thermal degradation of samples, evolution of the changes caused by elevating temperature using TGA, FTIR and Congo Red methods combined with morphological characterisation by XRD and TEM analyses. A novel method of PVC-paste/nanocomposite preparation while processing was used. During preparation, PVC plasticizer was mixed with clay, both natural and organophilic, and the suspension was then compounded with the other components. Two factors were followed: effect of shearing alone, and in combination with temperature. As is presented, the type of nano-filler and its chemical modifier have obvious influence on final properties either thermal or morphological. Presented contribution follows previous part of investigation and brings further information from PVC-paste/nanocomposite field.     

Poly(epsilon-caprolactone)/clay nanocomposites via “click” chemistry

Poly(epsilon-caprolactone)/clay nanocomposites were prepared by copper(I) catalyzed azide/alkyne cycloaddition (CuAAC) “click” reaction. In this method, ring-opening polymerization of epsilon-caprolactone using propargyl alcohol as the initiator has been performed to produce alkyne-functionalized PCL and the obtained polymers were subsequently attached to azide-modified clay layers by a CuAAC “click” reaction. The exfoliated polymer/clay nanocomposites were characterized by X-ray diffraction spectroscopy, thermogravimetric analysis and transmission electron microscopy.     

Highly porous crosslinked poly(ester-anhydride) microspheres with high loading efficiency

Microparticles with diameter within the range of Dn = 26–38 μm were prepared from functional poly(esteranhydride)s with different amount of allyl groups in the side chains, using emulsion solvent evaporation technique. Porous structure was obtained as the effect of photocrosslinking of allyl groups. 2,2-Dimetoxy-2-phenylacetophenone(DMPA)(0.5 wt%-10 wt%) was used as a photoinitiator. The crosslinking was carried out by UV irradiation during the solvent evaporation. Effectiveness of the crosslinking was characterized by the content of insoluble part of samples and it was in the range of 18%-75%. Porosity of microparticles(in the range of 76%-88%) depended on the functionality of poly(esteranhydride)s and amount of the photoinitiator used. The most porous particles were obtained with use of 0.5 wt% of DMPA. Their flow ability expressed by Carr's index was excellent, and their theoretical mass mean aerodynamic diameters were acceptable for use in pulmonary drug delivery. The most porous particles were loaded with p-nitroaniline, theophilline or doxycycline. The loading efficiencies of drugs in porous microspheres were higher compared to nonporous ones. The porosity of loaded microparticles was slightly decreased, however their flow ability was still very good.     

Preparation and characterization of pH- and temperature-responsive semi-IPN hydrogels of carboxymethyl chitosan with poly (<Emphasis Type="Italic">N</Emphasis>-isopropyl acrylamide) crosslinked by clay

A new kind of pH- and temperature-responsive semi-interpenetrating polymer network hydrogel based on linear carboxymethylchitosan (CMCS) and poly (N-isopropylacrylamide) (PNIPA) crosslinked by inorganic clay was prepared. The pH-and temperature-responsive behaviors, the deswelling kinetics, and the mechanical properties of the hydrogel were investigated. The hydrogels exhibited a volume phase transition temperature around 33 °C with no significant deviation from the conventional PNIPA hydrogels. The results of the influence of pH value on the swelling behaviors showed that the minimum swelling ratios of the hydrogels appeared near the isoelectric point (IEP) of CMCS, and when pH deviated from the IEP, the hydrogels behaved as polycations or polyanions. The novel hydrogels had much higher response rate than the conventional CMCS/PNIPA hydrogels. Moreover, the semi-IPN hydrogels crosslinked by clay could be elongated to more than 800% and the elongation could be recovered almost completely and instantaneously.     

Methyl methacrylate oligomerically-modified clay and its poly(methyl methacrylate) nanocomposites

A methyl methacrylate oligomerically-modified clay was used to prepare poly(methyl methacrylate) clay nanocomposites by melt blending and the effect of the clay loading level on the modified clay and corresponding nanocomposite was studied. These nanocomposites were characterized by X-ray diffraction, transmission electron microscopy, thermogravimetric analysis and cone calorimetry. The results show a mixed intercalated/delaminated morphology with good nanodispersion. The compatibility between the methylacrylate-subsituted clay and poly(methyl methacrylate) (PMMA) are greatly improved compared to other oligomerically-modified clays.     

Electrical characterization of poly(ethylene oxide)–clay nanocomposites prepared by microwave irradiation

Poly(ethylene oxide) (PEO)–clay (montmorillonite, hectorite, and laponite) nanocomposites were prepared by a melting intercalation procedure induced by microwave irradiation. The influence of parameters such as the time of irradiation, power, amount and relative ratio of the reagents, and relative humidity was investigated. X-ray diffraction, differential scanning calorimetry, elemental microanalysis, Fourier transform infrared, and scanning electron microscopy techniques were applied to characterize the resulting nanocomposites. Techniques involving impedance spectroscopy, thermoelectric power, and electrical polarization in the solid state were used to characterize the electrical properties of the nanocomposites. The electrical behavior of these PEO–silicate nanocomposites, including those containing an excess of alkaline metal salts in comparison with that of similar systems prepared by alternative procedures such as direct intercalation from polymer solutions or melting intercalation, was also examined. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3249–3263, 2003