乙烯在ZSM-5催化剂上低聚反应规律的研究

在固定床微反装置上,采用ZSM-5分子筛催化剂,考察了不同条件下乙烯的低聚反应。结果表明,适宜的条件可以抑制副反应,提高产物中丙烯与丁烯的选择性。随反应时间的延长,催化剂因积炭而失活,乙烯转化率由初始的96.2%降至6h后的41.1%,丙烯和丁烯选择性增加。提高乙烯空速可有效抑制氢转移反应从而提高烯烃选择性,根据不同转化率对应的产物分布,得到了ZSM 5催化剂上乙烯低聚的反应路径。乙烯转化率随反应温度的升高先增加后降低,500℃时达到最大值为88.0%,主要产物LPG组分中烷烃居多。提高反应压力有利于低聚反应进行,可以显著提高乙烯转化率,但不利于生成丙烯和丁烯。     

Catalytic reactions of C4 hydrocarbons on the fluid catalytic cracking catalyst

利用小型固定流化床实验装置,对C4烃类在催化裂化催化剂上催化转化反应规律进行了实验研究,考察了不同反应温度及空速对C4烃类催化转化反应的产物分布和组成的影响。实验结果表明,催化裂化催化剂对C4烃类具有一定芳构化和裂化性能,在适宜的反应条件下,可增产芳烃和丙烯;在C4烃类催化转化过程中,丁烯是主要的反应物,而丁烷几乎不反应;低反应温度有利于增产芳烃,高反应温度有利于增产丙烯。较低的空速对增产芳烃和丙烯都有利。根据双分子反应机理和反应结果,建立了C4烃类在催化裂化催化剂上催化转化过程的反应网络。对C4烃类催化转化历程分析表明,中间产物碳五和碳六烯烃较弱的二次裂化性能是C4烃类在催化裂化催化剂上催化转化过程中乙烯和丙烯产率较低的主要原因。     

SAPO-34分子筛催化丁烯转化制丙烯的研究

通过水热法合成SAPO-34分子筛,将其制成催化剂用于催化丁烯转化制取丙烯,考察了反应温度、空速和铝磷比等对催化性能的影响;还比较了SAPO-34分子筛与ZSM-5分子筛催化该反应的差异.结果表明,在实验范围内,反应温度升高会使得丁烯的转化率明显增高,且丙烯选择性提高;而空速增加,则丁烯的转化率和丙烯选择性降低;铝磷比越大,对丙烯的选择性越差.在有效的反应时间内,SAPO-34分子筛催化效果好于ZSM-5分子筛,但单程寿命较ZSM-5分子筛短.     

ZSM-5分子筛晶粒尺寸对C4烯烃催化裂解制丙烯的影响

 采用水热法合成了晶粒尺寸分别为20～30,1～2和0.2～0.3 μm的三种ZSM-5分子筛样品,并用SEM,XRD,氮低温物理吸附,NH3-TPD和TGA等技术对ZSM-5分子筛进行了表征,以考察其晶粒尺寸对C4烯烃裂解生产丙烯过程中催化剂活性和稳定性的影响. 结果表明,在常压,WHSV=10 h-1和550 ℃的条件下,以ZSM-5分子筛为催化剂,通过C4烯烃的催化裂解可以获得高收率的丙烯,反应初期丙烯的单程收率可达38%; 尽管三种晶粒尺寸的分子筛具有相近的比表面积和总酸量,但小晶粒的ZSM-5分子筛(粒径0.2～0.3 μm)具有微孔短、外比表面积大和孔口多等特点,因而表现出较强的容积炭能力和较好的稳定性; 小晶粒的ZSM-5分子筛催化剂经过10次再生重复使用,其催化生成丙烯的收率没有明显降低.     

FCC汽油二次裂化增产丙烯过程中主要影响因素的研究

利用提升管中试实验装置,研究了催化汽油二次裂化制丙烯过程中热裂化、氢转移反应的特点和影响因素,给出了不同反应条件对丙烯选择性的影响,考察了丙烯选择性最大点处热裂化反应、氢转移反应的变化。研究结果表明,采用适当的反应温度和剂油比以及缩短反应时间能有效抑制热裂化反应和氢转移反应的发生,提高丙烯的选择性。     

低硅铝比ZSM-5分子筛上C4烃的催化裂解反应

以低硅铝比(n(SiO2)/n(Al2O3)=20-45)的ZSM-5分子筛为催化剂, 研究了混合C4烃的催化裂解反应, 并对不同硅铝比的ZSM-5分子筛进行了酸性表征. 混合C4烃的催化裂解反应结果表明, 低硅铝比的ZSM-5分子筛具有较高的低温催化活性, 高硅铝比ZSM-5分子筛催化剂上乙烯和丙烯的收率高于低硅铝比ZSM-5分子筛催化剂, 低硅铝比ZSM-5分子筛上苯和甲苯的收率高于高硅铝比ZSM-5分子筛催化剂. 在反应温度为625 ℃时, 硅铝比为20的ZSM-5分子筛催化剂上乙烯、丙烯、苯和甲苯的总收率可达79.42%. 酸性表征结果表明, 硅铝比低的ZSM-5分子筛具有更多的Bronsted(B)酸酸量、Lewis(L)酸酸量及总酸酸量, 这是低硅铝比ZSM-5分子筛具有低温高活性及高的苯和甲苯收率的原因.     

低硅铝比ZSM-5分子筛上C4烃的催化裂解反应

以低硅铝比(n(SiO2)/n(Al2O2)=20-45)的ZSM-5分子筛为催化剂,研究了混合C4烃的催化裂解反应,并对不同硅铝比的ZSM-5分子筛进行了酸性表征.混合C4烃的催化裂解反应结果表明,低硅铝比的ZSM-5分子筛具有较高的低温催化活性,高硅铝比ZSM-5分子筛催化剂上乙烯和丙烯的收率高于低硅铝比ZSM-5分子筛催化剂,低硅铝比ZSM-5分子筛上苯和甲苯的收率高于高硅铝比ZSM-5分子筛催化剂.在反应温度为625℃时,硅铝比为20的ZSM-5分子筛催化剂上乙烯、丙烯、苯和甲苯的总收率可达79.42%.酸性表征结果表明,硅铝比低的ZSM-5分子筛具有更多的Bronsted(B)酸酸量、Lewis(L)酸酸量及总酸酸量,这是低硅铝比ZSM-5分子筛具有低温高活性及高的苯和甲苯收率的原因.     

重油催化裂解多产乙烯丙烯催化剂的研究

采用半合成法制备了不同金属改性的ZSM-5分子筛催化剂，以大庆VGO为原料，在固定床微型反应装置上对不同金属改性催化剂进行裂解生产低碳烯烃效果的评价，筛选出生产乙烯、丙烯性能较好的银+镧双金属改性催化剂，采用喷雾干燥的方法成型，并在800℃、100%水蒸气下老化处理4h。该催化剂在两段提升管实验装置上，以大庆AR为原料的评价结果表明，乙烯和丙烯收率可分别达到9.5%和24.9%；若考虑C4组分回炼，乙烯和丙烯收率可分别达到13.0%和29.9%。     

水蒸气处理对P-ZSM-5催化性能的影响

在不同温度下,用水蒸气对P-ZSM-5催化剂进行了处理,利用XRD、NH3-TPD、比表面和孔径物理吸附仪等手段对催化剂进行了表征,研究了水蒸气处理对P-ZSM-5催化1-丁烯裂解反应性能的影响.实验结果表明:P-ZSM-5催化剂具有良好的水热稳定性;合适的水蒸气处理,有利于催化剂孔容和孔径的增加;水蒸气处理降低了P-ZSM-5催化剂的酸量和酸强度,明显提高了丁烯裂解生成丙烯的选择性、收率和催化剂的抗积炭性能.最佳的水蒸气处理温度为580℃,P-ZSM-5催化剂催化1-丁烯裂解反应的丙烯选择性为39.4%,收率为34.2%.     

十氢萘在分子筛催化剂上的开环反应研究

在小型固定流化床(FFB)装置中研究了Y分子筛与ZSM-5分子筛催化剂上的十氢萘裂化开环反应性能,考察了温度和剂油比对Y分子筛开环反应催化性能的影响。结果表明,十氢萘在分子筛催化剂上通过环烷环开环反应生成丙烷、丙烯、丁烷、丁烯、甲基戊烷和环戊烷、环己烷等非芳烃以及苯、C_1~4烷基取代苯等单环芳烃,并通过脱氢缩合反应生成四氢萘、萘、甲基萘和菲、芘等多环芳烃甚至焦炭等。由于扩散和吸附性能的影响,ZSM-5分子筛催化剂的裂化开环反应选择性比Y分子筛催化剂的高,因此,十氢萘环烷环开环与脱氢缩合反应的相对比例(NRO/DHC)在ZSM-5分子筛催化剂上较高。在Y分子筛催化剂上,温度为450~550 ℃、剂油比为3~9,反应温度升高或者剂油比增加,双分子氢转移以及脱氢缩合反应增强,从而导致环烷环开环产物选择性降低。     

Effects of Temperature and Catalyst to Oil Weight Ratio on the Catalytic Conversion of Heavy Oil to Propylene Using ZSM-5 and USY Catalysts

It is useful for practical operation to study the rules of production of propylene by the catalytic conversion of heavy oil in FCC (fluid catalytic cracking). The effects of temperature and C/O ratio (catalyst to oil weight ratio) on the distribution of the product and the yield of propylene were investigated on a micro reactor unit with two model catalysts, namely ZSM-5/Al2O3 and USY/Al2O3, and Fushun vacuum gas oil (VGO) was used as the feedstock. The conversion of heavy oil over ZSM-5 catalyst can be comparable to that of USY catalyst at high temperature and high C/O ratio. The rate of conversion of heavy oil using the ZSM-5 equilibrium catalyst is lower compared with the USY equilibrium catalyst under the general FCC conditions and this can be attributed to the poor steam ability of the ZSM-5 equilibrium catalyst. The difference in pore topologies of USY and ZSM-5 is the reason why the principal products for the above two catalysts is different, namely gasoline and liquid petroleum gas (LPG), repspectively. So the LPG selectivity, especially the propylene selectivity, may decline if USY is added into the FCC catalyst for maximizing the production of propylene. Increasing the C/O ratio is the most economical method for the increase of LPG yield than the increase of the temperature of the two model catalysts, because the loss of light oil is less in the former case. There is an inverse correlation between HTC (hydrogen transfer coefficient) and the yield of propylene, and restricting the hydrogen transfer reaction is the more important measure in increasing the yield of propylene of the ZSM-5 catalyst. The ethylene yield of ZSM-5/Al2O3 is higher, but the gaseous side products with low value are not enhanced when ZSM-5 catalyst is used. Moreover, for LPG and the end products, dry gas and coke, their ranges of reaction conditions to which their yields are dependent are different, and that of end products is more severe than that of LPG. So it is clear that maximizing LPG and propylene and restricting dry gas and coke can be both achieved via increasing the severity of reaction conditions among the range of reaction conditions which LPG yield is sensitive to.     

W-ZSM-5催化剂C4烯烃裂解制丙烯催化性能研究

采用浸渍法制备了W-ZSM-5催化剂,用X-射线衍射(XRD)、N2吸附、NH3-TPD和H2-TPR等表征手段,研究了W的添加对HZSM-5催化剂物化性质的影响,并考察了W-ZSM-5催化剂在C4烯烃催化裂解制丙烯反应中的催化性能.结果表明,W的添加中和了催化剂的部分强酸位,降低了催化剂的酸性和酸强度,抑制了芳构化和氢转移等副反应的发生,增强了催化剂的抗积炭性能,促进了催化裂解过程中歧化反应的发生,有利于提高丙烯的选择性和收率.当W含量为3.2%时,催化剂的丙烯选择性和收率值达到最大,分别为47.4%和41.3%.     

Single Particle Assays to Determine Heterogeneities within Fluid Catalytic Cracking Catalysts

Fluid catalytic cracking (FCC) is an important process in oil refinery industry to produce gasoline and propylene. Due to harsh reaction conditions, FCC catalysts are subject to deactivation through for example, metal accumulation and zeolite framework collapse. Here, we perform a screening of the influence of metal poisons on the acidity and accessibility of an industrial FCC catalyst material using laboratory-based single particle characterization that is, μ-XRF and fluorescence microscopy in combination with probe molecules. These methods have been performed on density-separated FCC catalyst fractions, allowing to determine interparticle heterogeneities in the catalyst under study. It was found that with increasing catalyst density and metal content, the acidity and accessibility of the catalyst particles decreased, while their distribution narrowed with catalyst age. For example, particles containing high Ni level possessed very low acidity and were hardly accessible by a Nile Blue dye. Single catalyst particle mapping identifies minority species like the presence of a phosphated zeolite ZSM-5-containing FCC additive for selective propylene formation, catalyst particles without any zeolite phase and catalyst particles, which act as a trap for SO_x.     

Thermal degradation of polyethylene and polystyrene from the packaging industry over different catalysts into fuel-like feed stocks

Thermal degradation of waste polymers was carried out as a suitable technique for converting plastic polymers into liquid hydrocarbons, which could be used as feed stock materials. The catalytic degradation of waste plastics (polyethylene and polystyrene) was investigated in a batch reactor over different catalysts (FCC, ZSM-5 and clinoptillolite). The effects of catalysts and their average grain size on the properties of main degradation products (gases, gasoline, diesel oil) are discussed. The temperature range of 410-450 °C was used in the process. Both equilibrium FCC catalyst and natural clinoptilolite zeolite catalyst had good catalytic activity to produce light hydrocarbon liquids, and ZSM-5 catalyst produced the highest amount of gaseous products. Gases and liquids formed in cracking reactions were analyzed by gas chromatography. The liquid products consisted of a wide spectrum of hydrocarbons distributed within the C₅-C₂₈ carbon number range depending on the cracking parameters. The composition of hydrocarbons had linear non-branched structure in case of polyethylene, while from polystyrene more aromatics (ethyl-benzene, styrene, toluene, and benzene) were produced. The yields of volatile products increased with increasing degradation temperature. The olefin content of liquids was measured with an infrared technique and an olefin concentration of 50-60% was observed. The concentration of unsaturated compounds increased with decreasing temperature, and in the presence of catalysts. The activation energies were calculated on the basis of the composition of volatile products. The apparent activation energies were decreased by catalysts and catalyst caused both carbon-chain and double bond isomerisation.     

改性ZSM-5分子筛催化裂解湛江等鞭金藻制取低碳烯烃(英)

研究了湛江等鞭金藻(Isochrysis zhanjiangensis)在改性ZSM-5分子筛上催化裂解制取低碳烯烃的过程.与热裂解过程相比,湛江等鞭金藻催化裂解可以得到更高的低碳烯烃选择性和收率.同时还研究了湛江等鞭金藻中不同油脂和藻渣的催化裂解.结果表明,微藻中的油脂能有效转化为烯烃,其中中性脂的烯烃收率最高,可达36.7%.不同溶剂抽提后得到的藻渣也可转化为低碳烯烃,但收率远低于微藻中的油脂.微藻中的油脂,特别是中性脂,是烯烃的主要贡献者,提高微藻中的中性脂含量能够得到更高的低碳烯烃收率.     

Use of ZSM-5 catalyst in deoxygenation of waste cooking oil

This study investigated the potential use of waste cooking oil (WCO) in the production of engine fuels and valuable chemicals via catalytic cracking. WCO was processed in its pure form and in a mixture with hydrotreated vacuum gas oil (HVGO). Catalytic cracking experiments were performed using a microactivity test (MAT) (simulation of the fluid catalytic cracking environment). In cracking over the standard fluid catalytic cracking equilibrium catalyst (FCC-ECAT), the oxygen contained in the feed was consumed in the formation of CO and CO₂, water and into oxygenated organic compounds (phenolics, esters, carboxylic acids, etc.), which were found in the organic phase of the liquid product. In order to remove the unwanted organic oxygenates, the catalytic system based on pure FCC-ECAT was modified by addition of the ZSM-5-based FCC catalyst. By using the mixture containing FCC-ECAT and 10 mass % of FCC-ZSM-5, it was possible to reduce the amount of organic oxygenates to almost the feasible minimum when cracking pure WCO. The effect of the catalyst mixture on cracking the feed mixture of the vacuum gas oil with 10 vol. % of WCO was manifested in the practically zero formation of organic oxygenates and in a gasoline yield comparable with vacuum gas oil (VGO) cracking.     

不同硅铝比ZSM-5分子筛作为助催化剂在渣油裂化中的应用

采用不同方法表征了硅铝比(SiO2/Al2O3)为33、266和487的质子型ZSM-5分子筛,并研究了ZSM-5分子筛作为助催化剂在渣油裂解中的应用。与USY分子筛基催化剂混合后,在固定流化床上,评价了ZSM-5分子筛助催化剂的催化裂化性能。研究发现,提高ZSM-5分子筛硅铝比,可以有效抑制混合催化剂对汽油烯烃的裂解,从而避免了汽油烷烃的大量损失。加入ZSM-5助催化剂后,伴随着液化气(LPG)产率的增加,异丁烷和异戊烷产率增加,这可能是由USY基催化剂和ZSM-5助催化剂的综合效应引起的。汽油烷烃和芳烃含量的变化,引起了汽油辛烷值的增加。高硅铝比ZSM-5分子筛(硅铝比为266和487)不仅可以显著改善汽油的辛烷值,而且有效避免了汽油的大量损失。催化汽油辛烷值的改善主要是由于高硅铝比ZSM-5分子筛具有适宜的芳构化和异构化活性,这些变化主要源于高硅铝比ZSM-5分子筛小的孔道直径和适宜的酸性。     

Catalytic cracking of C<Subscript>5</Subscript> raffinate to light olefins over NaOH-treated ZSM-5

A series of ZSM-5 catalysts (ZSM-5 (X)) treated with different NaOH concentration (X = 0, 0.05, 0.1, and 0.2 M) were prepared for use in the production of light olefins (ethylene and propylene) through catalytic cracking of C₅ raffinate. The effect of NaOH concentration on their physicochemical properties and catalytic activity was investigated. It was found that textural and physicochemical properties of ZSM-5 (X) catalysts were strongly influenced by the NaOH concentration. Mesopore volume of ZSM-5 (X) catalysts increased with increasing NaOH concentration, while acidity of the catalysts decreased with increasing NaOH concentration. Conversion of C₅ raffinate and yield for light olefins (ethylene and propylene) showed the volcano-shaped curves with respect to NaOH concentration (X). This implies that NaOH treatment of ZSM-5 was an efficient method to produce light olefins through catalytic cracking C₅ raffinate, and that optimal NaOH concentration was required for maximum production of light olefins. Among the catalysts tested, ZSM-5 (0.05) catalyst showed the best catalytic performance due to its favorable porosity and acidity.