A study of the mechanical, thermal and morphological properties of microcrystalline cellulose particles prepared from cotton slivers using different acid concentrations

Microcrystalline cellulose (MCC) particles are mostly prepared by acid hydrolysis of various agro sources. Acid hydrolysis is usually carried out with high concentration (64 wt%) of sulfuric acid. Here, an attempt has been made to optimize lower acid concentrations which can effectively produce MCC particles. In this work, different concentrations of sulfuric acid (20, 30, 35, 40, 47 and 64 wt%) have been used to prepare MCC particles, which have been characterized by XRD, particle size analysis, scanning electron microscopy, transmission electron microscopy, nanoindentation and thermogravimetric analysis. MCC prepared with 35 and 47% sulfuric acid (MCC 35 and MCC 47) had finest particle size and fibrils were produced in the range of 15–25 nm. MCC 20 showed wide particle size distribution, indicating low breakdown of the cellulose chains. The energy absorption behavior and mechanical properties of the MCC pellets were determined by nanoindentation test for the first time. MCC 35 pellets exhibited lowest modulus and hardness.     

Protein foam application for enhanced oil recovery

Protein foam was explored as a foaming agent for enhanced oil recovery application in this study. The influence of salinity and oil presence on bulk stability and foamability of the egg white protein (EWP) foam was investigated. The results were compared with those of the classical surfactant sodium dodecyl sulfate (SDS) foam. The results showed that the EWP foam is more stable than the SDS foam in the presence of oil and different salts. Although, the SDS foam has more foamability than the EWP foam, however, at low to moderate salinities (1–3 wt% NaCl), both foam systems showed improvement in foamability. At a NaCl concentration of 4.0 wt% and above, foamability of the SDS foam started to decrease drastically while the foamability of the EWP foam remained the same. The presence of oil has a destabilizing effect on both foams but the EWP foam was less affected in comparison to the SDS foam. Moreover, increasing the aromatic hydrocarbon compound percentage in the added oil decreased the foamability and stability of the SDS foam more than EWP foams. This study suggests that the protein foam could be used as an alternative foaming agent for enhanced oil recovery application due to its high stability compared to the conventional foams.     

Laboratory Study on Low Gas/Liquid Ratio Foam Flooding for Zhuangxi Heavy Oil

Considering the high cost and injection pressure of conventional foam flooding, foam flooding with low gas/liquid ratio was proposed to enhance the heavy oil recovery. A foamer containing 0.2 wt% α -olefin sulfonate, 0.1 wt% HPAM and 0.5 wt% Na₂CO₃ was selected for Zhuangxi heavy oil. Then the foam stability and low gas/liquid ratio foam flooding were studied via micro model and sand pack experiments. The results indicate that the foam is much more stable in heavy oil than in diesel; in flooding tests, this foamer with gas/liquid ratio of 0.2:1 increases the oil recovery by 39.8%, which is nearly 11% higher than ASP solution in terms of the same injection volume (0.3PV) and agents.     

Synthesis and characterization of microcrystalline cellulose powder from corn husk fibres using bio-chemical route

In the present study low cost microcrystalline cellulose (MCC) powder was prepared from cornhusk fibres, extracted chemically followed by anaerobic consortium treatment. Cornhusk fibres were treated with 10% alkali at 120 °C for 60 min followed by anaerobic consortium treatment for 3 days. It was then bleached with hydrogen peroxide and finally washed. Bleached pulp was hydrolysed using 4 N HCl to get the MCC. In the present investigation, we have characterized the MCC prepared from cornhusk fibres thoroughly for its physico-chemical properties and compared with Avicel^®-PH 101, a commercial grade MCC. Scanning Electron Microscopy (SEM), Fourier Transform Infrared Spectroscopy (FTIR), X-Ray Powder Diffraction (XRD) and Differential Scanning Calorimetry (DSC) were used for characterization of samples. Similarly the powder and flow properties of the MCC prepared from cornhusk fibres were also investigated and the results were compared with Avicel^®-PH 101. Our results showed that various properties and the purity of MCC prepared from cornhusk fibres are comparable to the commercial grade MCC. Since, cornhusk is an agricultural waste product, MCC obtained from cornhusk fibres will be from cheaper raw materials than current market MCC.     

Foam Flooding with Ultra-Low Interfacial Tension to Enhance Heavy Oil Recovery

Severe viscous fingering during water flooding of heavy oil leaves a large amount of oil untouched in the reservoir. Improving sweep efficiency is vital for increasing heavy oil recovery. Previous researches have proved that foam flooding can increase the sweep efficiency and oil recovery. The polymers could make the foam more stable and have better plugging capacity, but the interfacial tension (IFT) of oil and water increase which could decrease the displacement efficiency of the heavy oil. In view of the deficiency of conventional foam flooding, it is necessary to research the ultra-low interfacial tension foam which could improve macro-swept volume and micro-displacement efficiency in heavy oil reservoir. In this paper a novel foam agent is developed by the combination of surfactant and additives to lower the IFT of oil and water. The operating parameters including foam injections modes and gas liquid ratio were investigated by core flooding experiments. Field test performance shows that oil production per day increased from 85.6 to 125.7 t, water cut declined from 92.1 to 83.6% after 3 months injection. This study provides a novel method to improve heavy oil recovery with an ultra-low interfacial tension foam flooding system.     

Selective hydrolysis of cellulose for the preparation of microcrystalline cellulose by phosphotungstic acid

Microcrystalline cellulose (MCC), prepared from natural cellulose through acid hydrolysis, has been widely used in the food, chemical and pharmaceutical industries because of its high degree of crystallinity, small particle size and other characteristics. Being different from conventional mineral acids, phosphotungstic acid (H₃PW₁₂O₄₀, HPW) was explored for hydrolyzing cellulose selectively for the preparation of MCC in this study. Various reaction parameters, such as the acid concentration, reaction time, temperature and solid-liquid ratio, were optimized. Rod-like MCC was obtained with a high yield of 93.62 % and also exhibited higher crystallinity and narrower particle diameter distribution (76.37 %, 13.77–26.17 μm) compared with the raw material (56.47 %, 32.41–49.74 μm) at 90 °C for 2 h with 58 % (w/w) HPW catalyst and a solid-liquid radio of 1:40. Furthermore, HPW can easily be extracted and recycled with diethyl ether for four runs without affecting the quality of the MCC products. The technology of protecting the crystalline region while selectively hydrolyzing the amorphous region of cellulose as much as possible by using HPW is of great significance. Due to the strong Brønsted acid sites and highest activity in solid heteropoly acid, the use of effective homogeneous HPW may offer an eco-friendly and sustainable way to selectively convert fiber resources into chemicals in the future.     

Stability of Polymer and Surfactant Mixture Enhanced Foams in the Presence of Oil Under Static and Dynamic Conditions

Three different types of foaming agents including hydrocarbon surfactant TQ01, partial fluorinated surfactant BF01, and per-fluorinated surfactant QF01 exhibited good foaming ability and foam stability under 95°C high temperature and 32,325 ppm salinity conditions. The oil-tolerance ability order with respect to Malaysia Off-shore (MOS) crude oil for surfactant TQ01, BF01, and QF01 is TQ01 < BF01 < QF01. Introduction of polymer into the foam formula could significantly increase foam stability. Different polymers show different abilities of increasing foam stability. Spreading coefficient and entering coefficient are close to zero for surfactant BF01 foaming system and much less than zero for surfactant QF01 foaming system, so the oil-resistance ability of foam generated by surfactant QF01 is the strongest. For surfactant TQ01 foaming system, the calculated spreading coefficient and entering coefficient are greater than zero; therefore, the TQ01 foam system is more sensitive to MOS crude oil and its oil-resistance ability is the poorest. Core flooding test indicated that using the 0.4% BF01 and 0.2% YH1096 combined foaming formula could increase the pressure drop across the porous media significantly, indicating that strong foam was generated in the presence of MOS crude oil.     

Fabrication and stimuli response of rice husk-based microcrystalline cellulose particle suspension under electric fields

We report on the electro-responsive electrorheological (ER) properties of microcrystalline cellulose (MCC) particles. It was synthesized from raw rice husk (Downes Rice) through the 3-step preparation of alkali treatment, bleaching, and hydrolysis. The MCC particles with mean particle size about 26 μm were characterized by scanning electron microscopy, Fourier transform infrared spectroscopy and thermal gravimetric analysis. The MCC particles were then dispersed in silicone oil to create an ER fluid; its dramatic electro-responsive phase changes under an applied electric field were observed by an optical microscopy. The effect of electric field strengths on ER performances of the ER fluid were determined using a rotational rheometer equipped with a high-voltage generator from the controlled shear rate mode and dynamic oscillation measurements. The fluid showed typical ER effects of Bingham fluid behavior with yield stress and viscoelastic properties under an applied electric field.     

Novel hybrid process for the conversion of microcrystalline cellulose to value-added chemicals: part 2: effect of constant voltage on product selectivity

In this study, electrochemical degradation of microcrystalline cellulose (MCC) under hot-compressed water was investigated via application of constant voltage on reaction medium. Constant voltage ranges from 2.5 to 8.0 V was applied between anode (Titanium) and cathode (reactor wall). As an electrolyte and proton source 5–25 mM of H₂SO₄ was used. Reactions were carried out in a specially designed batch reactor (450 mL) made of T316 for 240 min at temperature of 200 °C.MCC decomposition products such as glucose, fructose, furfural, 5-HMF and levulinic acid were detected and quantified by High Performance Liquid Chromatography (HPLC). In the absence of electrolyte, applied voltage (2.5 and 4.0 V) decreased the total organic carbon (TOC) yield, in contrast at 8.0 V, TOC yield increased to 13%. Application of 8.0 V in hydrothermal conditions alter MCC decomposition pathway selectively to furfural (15%). Addition of electrolyte (5 mM, H₂SO₄) and application of 2.5 V potential increased TOC (54%) and changed the decomposition pathway in favor of 5-HMF (30%) and levulinic acid (21%). The structural changes in solid residues of electrochemically reacted MCC was analyzed by Fourier Transform Infrared Spectroscopy (FTIR) and found that MCC particles functionalized by carboxylic acid and sulfonated groups by the application of constant voltage to reaction medium. In the presence of electrolyte, under certain voltage (2.5 V), functionalization of solid particles became more obvious in FTIR spectrum results. Therefore, change in the selectivity values of degradation products were conducted with the functionalization of MCC particles due to applied voltage under sub-critical conditions.     

Cellulose and microcrystalline cellulose from rice straw and banana plant waste: preparation and characterization

As part of continuing efforts to prepare cellulose and microcrystalline cellulose (MCC) from renewable biomass resources, rice straw and banana plant waste were used as the available agricultural biomass wastes in Egypt. The cellulose materials were obtained in the first step from rice straw and banana plant waste after chemical treatment, mainly applying alkaline-acid or acid-alkaline pulping which was followed by hypochlorite bleaching method. The results indicate a higher α-cellulose content, 66.2 %, in case of acid-alkaline treatment for rice straw compared to 64.7 % in case of alkaline-acid treatment. A low degree of polymerization, 17, was obtained for the cellulose resulting from acid–alkaline treatment for banana plant waste indicating an oligomer and not a polymer, while it reached 178 in case of the cellulose resulting from alkaline–acid treatment for the rice straw. MCC was then obtained by enzymatic treatment of the resulting cellulose. The resulting MCC show an average diameter ranging from 7.6 to 3.6 μm compared to 25.8 μm for the Avicel PH101. On the other hand, the morphological structure was investigated by scanning electron microscopy indicating a smooth surface for the resulting cellulose, while it indicates that the length and the diameter appeared to be affected by the duration of enzyme treatment for the preparation of MCC. Moreover, the morphological shape of the enzyme treated fibers starts to be the same as the Avicel PH101 which means different shapes of MCC can be reached by the enzyme treatment. Furthermore, Fourier transform infrared spectroscopy was used to indicate characteristic absorption bands of the constituents and the crystallinity was evaluated by X-ray diffraction measurements and by iodine absorption technique. The reported crystallinity values were between 34.8 and 82.4 %, for the resulting cellulose and MCC, and the degree of crystallinity ranged between 88.8 and 96.3 % dependent on the X-ray methods and experimental iodine absorption method.     

Treated and untreated foam core particleboards with intumescent veneer

The effectiveness of treatments for the surface layer of novel foam core particleboards was evaluated by means of Cone calorimeter tests. Foam core particleboards with variations of surface layer treatment, adhesives, and surface layer thicknesses under similar processing conditions were used to produce the test specimen for the Cone calorimeter tests. Ignitability, heat release rate profile, peak of heat release rate, total heat released, effective heat of combustion, mass loss rate, gaseous emissions, and specific extinction area were measured using the cone irradiance of 50 kW m^?2. Additional analysis of this data provided fuel composition information that could reveal the pyrolysis events of the composite boards. Thermocouples at various depths were used to provide further verification of pyrolysis events. The unprotected foam core panels generally had much higher heat release rates, somewhat higher heat of combustion and much higher smoke production due to the polymeric foam component of tested panels, whereas time to ignition and total heat release were not pronounced from the veneer treated boards. Adding the commercial fire retardant veneer to the face particleboard provided a dramatic improvement to the measured flammability properties. It worked sufficiently well with a 3 mm thick surface layer to improve the predicted flame spread rating of the foam core particleboards.     

Novel hybrid process for the conversion of microcrystalline cellulose to value-added chemicals: part 1: process optimization

In this paper, a novel hybrid process for the treatment of microcrystalline cellulose (MCC) under hot-compressed water was investigated by applying constant direct current on the reaction medium. Constant current range from 1A to 2A was applied through a cylindrical anode made of titanium to the reactor wall. Reactions were conducted using a specially designed batch reactor (450 mL) made of SUS 316 stainless steel for 30–120 min of reaction time at temperature range of 170–230 °C. As a proton donor H₂SO₄ was used at concentrations of 1–50 mM. Main hydrolysis products of MCC degradation in HCW were detected as glucose, fructose, levulinic acid, 5-HMF, and furfural. For the quantification of these products, High Performance Liquid Chromatography (HPLC) and Gas Chromatography with Mass Spectroscopy (GC–MS) were used. A ½ fractional factorial design with 2-level of four factors; reaction time, temperature, H₂SO₄ concentration and applied current with 3 center points were built and responses were statistically analyzed. Response surface methodology was used for process optimization and it was found that introduction of 1A current at 200 °C to the reaction medium increased Total Organic Carbon (TOC) and cellulose conversions to 62 and 81 %, respectively. Moreover, application of current diminished the necessary reaction temperature and time to obtain high TOC and cellulose conversion values and hence decreased the energy required for cellulose hydrolysis to value added chemicals. Applied current had diverse effect on levulinic acid concentration (29.9 %) in the liquid product (230 °C, 120 min., 2 A, 50 mM H₂SO₄).     

Coreflooding and Pore-Scale Visualization of Foamed Gel Flowed in Porous Network Media

To investigate the mechanisms of enhancing oil recovery and the flow behaviors of foamed gel in porous media, foamed gels with characteristics of excellent strength and viscosity were prepared with polymer, crosslinking agent, foam agent, and formation water. The breakthrough-vacuum method and a rotary viscometer were used to evaluate the strength and viscosity of foamed gel. Coreflooding and pore-level visualization experiments were performed in heterogeneous reservoir models. Laboratory results illustrate that high strength and viscosity of foamed gel can be prepared by 0.15% NJ-8, 0.2% polyacrylamide solution, and 1.5% foaming agent. The strength and viscosity of the foamed gel reached 0.06 MPa and 10,000 MPa · s, respectively. The results of coreflooding experiments in heterogeneous cores show that oil recovery can be improved by approximately 36.9% after injecting 0.3 pore volume of the foamed gel, and enhanced oil recovery is mainly attributed to the improving sweep efficiency of mid- to low-permeability layers. Images of visualization flooding demonstrate that foamed gel exhibits good oil resistance and elasticity when used with crude oil. Furthermore, the new amoeba effect, Jamin effect, fluid-diverting effect, and extruding effect between foamed gel and oil in porous media can enhance oil recovery by improving sweep efficiency.     

Cellulose nanofibril (CNF) reinforced starch insulating foams

In this study, biodegradable foams were produced using cellulose nanofibrils (CNFs) and starch (S). The availability of high volumes of CNFs at lower costs is rapidly progressing with advances in pilot-scale and commercial facilities. The foams were produced using a freeze-drying process with CNF/S water suspensions ranging from 1 to 7.5 wt% solids content. Microscopic evaluation showed that the foams have a microcellular structure and that the foam walls are covered with CNF’s. The CNF’s had diameters ranging from 30 to 100 nm. Pore sizes within the foam walls ranged from 20 to 100 nm. The materials’ densities ranging from 0.012 to 0.082 g/cm³ with corresponding porosities between 93.46 and 99.10 %. Thermal conductivity ranged from 0.041 to 0.054 W/m-K. The mechanical performance of the foams produced from the starch control was extremely low and the material was very friable. The addition of CNF’s to starch was required to produce foams, which exhibited structural integrity. The mechanical properties of materials were positively correlated with solids content and CNF/S ratios. The mechanical and thermal properties for the foams produced in this study appear promising for applications such as insulation and packaging.     

Preparation of amidated derivatives of monocarboxy cellulose

Amidated derivatives of monocarboxy cellulose (MCC), the product of cellulose oxidation, containing carboxyl groups only at C-6 position, were prepared and characterised. Two-step way of amidation was based on the esterification of C-6 carboxyls in MCC by reaction with methanol at 60 °C for 72 h and further amino-de-alkoxylation (aminolysis) of the obtained methyl ester with n-alkylamines, hydrazine and hydroxylamine in the N,N-dimethylformamide medium. Purity and substitution degree of the products were monitored by vibration spectroscopic methods (FTIR and FT Raman) and organic elemental analysis. Analytical methods confirmed the preparation of highly or moderately substituted N-alkylamides, hydrazide and hydroxamic acid of MCC.     

Mechanical properties and crystallization of high-density polyethylene composites with mesostructured cellular silica foam

In this study, composites of high-density polyethylene (HDPE) with mesostructured cellular foam (MCF) silicas have been prepared by melt mixing and studied for the first time. Two different MCF silica analogues having different pore size were used, i.e., 12 nm (MCF-12) and 50 nm (MCF-50). The MCF content in the mesocomposites was 1, 2.5, 5, and 10 mass%. All HDPE/MCF-50 mesocomposites exhibited improved mechanical properties compared with neat HDPE, indicating that the mesocellular silica foam particles with the large mesopore size can act as efficient reinforcing agents. On the other hand, the MCF-12 silica with the smaller size mesopores induced inferior mechanical properties, mainly due to the poorer dispersion of the silica particles and the formation of large aggregates. The mesocellular silica foam particles also affected the thermal properties and the crystallization characteristics of HDPE. Crystallization of mesocomposites was faster than that of neat HDPE. Crystallization kinetics was analyzed with the Avrami equation for both isothermal and non-isothermal conditions. For isothermal crystallization, the Avrami exponent increased with increasing crystallization temperature from 2 to 3. In non-isothermal crystallization, the values of the Avrami exponent increased from 3 to 6.3 with decreasing cooling rate. Lower activation energy values of non-isothermal crystallization were calculated using the isoconversional method of Friedman, as well as using the Kissinger’s equation. Finally, the nucleation efficiency of the mesocellular silica foam particles was estimated from data associated with non-isothermal crystallization, according to the method of Dobreva.     

Sustainable stabilization of oil in water emulsions by cellulose nanocrystals synthesized from deep eutectic solvents

There is an urgent global need to develop novel types of environmentally safe dispersing chemicals from renewable resources in order to reduce the environmental impact of oil spills. For this goal, cellulose, the most abundant natural polymeric source, is a promising green, nontoxic alternative that could replace the current synthetic surfactants. In this study, cellulose nanocrystals (CNC) synthesized using a deep eutectic solvent (DES) and two commercially available cellulose nanocrystals were used as marine diesel oil–water Pickering emulsion stabilizers. In particular, oil in water (o/w) emulsion formation and stability of emulsified oil during storing were addressed using a laser diffraction particle size analyzer, image analysis, and oil emulsion volume examination. The particle size of the o/w reference without CNCs after dispersing was over 50 µm and coalescence occurred only a few minutes after the emulsifying mixing procedure. All three investigated CNCs were effective stabilizers for the o/w system (oil droplets size under 10 µm) by preventing the oil droplet coalescence over time (6 weeks) and resulting in a stable creaming layer. The CNCs prepared using green DES systems boasted performance comparable to that of commercial CNCs, and they showed effectiveness at 0.1% dispersant dosage.     

Study of Stability of Sesame Oil-In-Water Emulsions Determined using an Optical Analyzer and Measurement of Particle Size and Distribution

The aim of the study was to determine the optimal conditions, that is, the content of sesame oil and the amount of carboxymethylcellulose, to obtain stable dispersion systems. Emulsions were stored under different temperature conditions. For this purpose, six emulsions were prepared and their stability was examined empirically using techniques including particle size analysis, optical microscopy, and the Turbiscan test. The emulsion containing 40 g of oil and 0.6 g of thickener had the highest stability. No destabilizations in whole the range of stored temperature were observed for the emulsion with that composition. Emulsion was stable as well at cool temperature as at extreme environment (40°C). Nowadays, the use of O/W emulsions based on vegetable oil is continuously increasing. To date, sesame oil has been used mainly for direct consumption. The present work indicates a novel possibility for use of sesame oil as the fat base of an emulsion system. Besides, the study gave information about parameters of long-term stability emulsion what is the key in the quality of the dispersion systems. This knowledge is necessary for the industry in order to avoid destabilizing processes occurring in a new product.     

Peroxy radicals as motional probes at the end of isolated polystyrene chains and on the cellulose surfaces in vacuum

The isolated polystyrene chains spin-labeled with peroxide radical at the free end (IPSOO) in which the chain roots were covalently bonded to the surface of microcrystalline cellulose (MCC) powder were produced by mechanochemical polymerization of styrene initiated by MCC mechanoradicals. The IPSOO was used as motional probes at the ends of isolated polystyrene chains tethered on the surface of MCC powder. Two modes for the molecular motion of IPSOO were observed. One was a tumbling motion of IPSOO on the MCC surface, defined as a train state, and another was a free rotational motion of IPSOO protruding out from the MCC surface, defined as a tail state. The temperature of tumbling motion (T _tum ) of IPSOO at the train state was at 90 K with anisotropic correlation times. T _tum (90 K) is extremely low compared to the glass transition temperature (T _g ^b ; 373 K) of polystyrene in the bulk. At temperatures above 219 K, the IPSOO was protruded out from the MCC surface, and freely rotated at the tail state. The train–tail transition temperature (T _train–tail ) was estimated to be 222 K. T _tum (90 K) and T _train–tail (222 K) are due to the extremely low chain segmental density of IPSOO on the MCC surface under vacuum. The interaction between IPSOO and the MCC surface is a minor contributing factor in the mobility of IPSOO on the surface under vacuum. It was found that peroxy radicals are useful probes to characterize the chain mobility reflecting their environmental conditions.     

Surfactants for CNTs dispersion in zirconia-based ceramic matrix by sol–gel method

Zirconium oxide is a ceramic material widely studied due to its mechanical and electrical properties that can be improved with the use of carbon nanotubes (CNTs) as reinforcement. The synthesis of CNT/zirconia composites by sol–gel method is still very scarce, due to the hydrophobic nature of the CNTs, being their dispersion in aqueous medium an intrinsic difficulty to the synthesis. In this work, we present a sol–gel synthesis for MWCNTs/zirconia composites, where two kinds of surfactants, sodium and ammonium stearates dissolved in water (1 g/100 mL), were used as dispersant agents for multiwall carbon nanotubes (MWCNTs). They are cheap and easy to prepare, and were very effective in dispersing the MWCNTs. Different quantities of MWCNTs (up to 5 wt%) were added in the solution of stearate/water and this solution with the highly dispersed MWCNTs was added to the zirconia sol–gel, producing composites of MWCNTs/zirconia with different concentrations of MWCNTs. All the powders were heat treated at 300 and 500 °C and the powder characterization was performed by transmission electron microscopy (TEM), X-ray diffraction (XRD), thermogravimetric analysis (TGA) and infrared spectroscopy (FTIR). The composite MWCNTs/zirconia remained amorphous at 300 °C and presented a tetragonal phase at 500 °C with an average grain size of about 20 ± 3 nm, determined by the Scherrer equation from the XRD patterns. For these crystalline samples, TEM images suggest a more effective interaction between MWCNTs with ZrO₂ matrix, where it can be observed that the carbon nanotubes are fully coated by the matrix.