Development and validation of a thermo-mechanical finite element model of the steel quenching process including solid–solid phase changes

A computational thermo-metallographic and thermoelastoplastic model for the analysis of the quenching process is developed and validated. The diffusive transfor-mations are modeled according to the Johnson–Mehl–Avrami–Kolmogorov model and the Scheil’s additivity rule. Two different models are investigated for the non-diffusive transformation—the Koistinen–Marburger model and the Yu model. A large displacement formulation is assumed for the deformation analysis, modeling the plastic behavior of the material according to the Prandtl–Reuss model. Two different bilinear hardening models—the isotropic and the kinematic hardening model—are used and compared. The model allows to evaluate the transient stress and strain distributions during the quenching process, the final phases and hardness distributions, and to predict the residual stress and the final deformation of the processed part. A good agreement between computational results and reference data is found     

On a Generalized Nonlinear K–ε Model and the Use of Extended Thermodynamics in Turbulence

A resent extension of the nonlinear K–ε model is critically discussed from a basic theoretical standpoint. While it was said in the paper that this model was formulated to incorporate relaxation effects, it will be shown that the model is incapable of describing one of the most basic such turbulent flows as is obvious but is described for clarity. It will be shown in detail that this generalized nonlinear K–ε model yields erroneous results for the Reynolds stress tensor when the mean strains are set to zero in a turbulent flow – the return-to-isotropy problem which is one of the most elementary relaxational turbulent flows. It is clear that K–ε type models cannot describe relaxation effects. While their general formalism can describe relaxation effects, the nonlinear K–ε model – which the paper is centered on – cannot. The deviatoric part of the Reynolds stress tensor is predicted to be zero when it actually only gradually relaxes to zero. Since this model was formulated by using the extended thermodynamics, it too will be critically assessed. It will be argued that there is an unsubstantial physical basis for the use of extended thermodynamics in turbulence. The role of Material Frame-Indifference and the implications for future research in turbulence modeling are also discussed. Received 19 February 1998 and accepted 23 October 1998     

A constrained theory for single crystal shape memory wires with application to restrained recovery

The theory of thin wires developed in Dret and Meunier (Comptes Rendus de l’Académie des Sciences. Série I. Mathématique 337:143–147, 2003) is adapted to phase-transforming materials with large elastic moduli in the sense discussed in James and Rizzoni (J Elast 59:399–436, 2000). The result is a one-dimensional constitutive model for shape memory wires, characterized by a small number of material constants. The model is used to analyze self-accommodated and detwinned microstructures and to study superelasticity. It also turns out that the model successfully reproduces the behavior of shape memory wires in experiments of restrained recovery (Tsoi et al. in Mater Sci Eng A 368:299–310, 2004; Tsoi in 50:3535–3544, 2002; S̆ittner et al. in Mater Sci Eng A 286:298–311, 2000; vokoun in Smart Mater Struct 12:680–685, 2003; Zheng and Cui in Intermetallics 12:1305–1309, 2004; Zheng et al. in J Mater Sci Technol 20(4):390–394, 2004). In particular, the model is able to predict the shift to higher transformation temperatures on heating. The model also captures the effect of prestraining on the evolution of the recovery stress and of the martensite volume fraction.     

A Quasi-Realizable Cubic Low-Reynolds Eddy-Viscosity Turbulence Model with a New Dissipation Rate Equation

A non-linear relationship of the Reynolds stresses in function of the strain rate and vorticity tensors, with terms up to third order, is developed. Anisotropies in the normal stresses, influence from streamline curvature or rotation of the reference frame, and swirl effects are accounted for. The relationship is linked to ak–ε model with a modified transport equation for the dissipation rate. A new low-Reynolds source term is introduced and a model parameter is written in terms of dimensionless rate-of-strain and vorticity. The model is checked on different realizability constraints. It is shown that practically all constraints are fulfilled. The model is numerically tested on a fully developed channel and pipe flow, both stationary and rotating. The plane jet–round jet anomaly is addressed. Finally, the model is applied to the flow over a backward-facing step. Results are compared with a linear low-Reynolds k–ε model and the shear stress transport model. This revised version was published online in July 2006 with corrections to the Cover Date.     

Startup analysis of oil-fired furnace – the smoothing Monte Carlo model approach

 A multi-dimensional mathematical thermal model of the oil-fired furnace has been developed. Radiation calculation of this model is based on the Hottel's zone method incorporating with the statistical Monte Carlo method to determine the total exchange areas. The whole furnace is divided into 4 gaseous zones and 18 surface zones. The Monte Carlo method integrated with the least square smoothing technique considering both conservation and reciprocity is used to evaluate the total exchange areas, i.e. surface–surface, surface–gas, gas–gas and gas–surface, directly for both the absorbing and emitting media. A better accuracy is achieved in the determination of the total exchange areas by using the proposed smoothing Monte Carlo method. Received on 10 April 2000     

Effects of Viscous Dissipation on Unsteady Free Convection in a Fluid Past a Vertical Plate Immersed in a Porous Medium

The effects of viscous dissipation on unsteady free convection from an isothermal vertical flat plate in a fluid saturated porous medium are examined numerically. The Darcy–Brinkman–Forchheimer model is employed to describe the flow field. A new model of viscous dissipation is used for the Darcy–Brinkman–Forchheimer model of porous media. The simultaneous development of the momentum and thermal boundary layers are obtained by using a finite difference method. Boundary layer and Boussinesq approximation have been incorporated. Numerical calculations are carried out for various parameters entering into the problem. Velocity and temperature profiles as well as local friction factor and local Nusselt number are shown graphically. It is found that as time approaches infinity, the values of friction factor and heat transfer coefficient approach steady state.     

Existence and time-discretization for the finite-strain Souza–Auricchio constitutive model for shape-memory alloys

We prove the global existence of solutions for a shape-memory alloys constitutive model at finite strains. The model has been presented in Evangelista et al. (Int J Numer Methods Eng 81(6):761–785, 2010) and corresponds to a suitable finite-strain version of the celebrated Souza–Auricchio model for SMAs (Auricchio and Petrini in Int J Numer Methods Eng 55:1255–1284, 2002; Souza et al. in J Mech A Solids 17:789–806, 1998). We reformulate the model in purely variational fashion under the form of a rate-independent process. Existence of suitably weak (energetic) solutions to the model is obtained by passing to the limit within a constructive time-discretization procedure.     

Analysis of the temperature regime of operation of a filtering unit

The temperature regime of a filtering unit being cooled after an accident at a nuclear power plant is considered. A mathematical model is developed; the model is based on three-dimensional equations of thermohydrodynamics and takes into account heat-transfer mechanisms (convection, heat conduction, and radiation). For the unit variants considered, the maximum value of temperature in the sorbing module is less than 300°C, and the temperature reserve is 20–50°C. __________ Translated from Prikladnaya Mekhanika i Tekhnicheskaya Fizika, Vol. 48, No. 6, pp. 92–102, November–December, 2007.     

Mixed Convection in a Vertical Porous Channel

A numerical study of mixed convection in a vertical channel filled with a porous medium including the effect of inertial forces is studied by taking into account the effect of viscous and Darcy dissipations. The flow is modeled using the Brinkman–Forchheimer-extended Darcy equations. The two boundaries are considered as isothermal–isothermal, isoflux–isothermal and isothermal–isoflux for the left and right walls of the channel and kept either at equal or at different temperatures. The governing equations are solved numerically by finite difference method with Southwell–Over–Relaxation technique for extended Darcy model and analytically using perturbation series method for Darcian model. The velocity and temperature fields are obtained for various porous parameter, inertia effect, product of Brinkman number and Grashof number and the ratio of Grashof number and Reynolds number for equal and different wall temperatures. Nusselt number at the walls is also determined for three types of thermal boundary conditions. The viscous dissipation enhances the flow reversal in the case of downward flow while it counters the flow in the case of upward flow. The Darcy and inertial drag terms suppress the flow. It is found that analytical and numerical solutions agree very well for the Darcian model. An erratum to this article is available at .     

Growth of a new phase in a substance in a metastable state

A model of kinetics of phase transitions in a substance in a metastable state is proposed, where the probability of extensive nucleation owing to homogeneous mechanisms is rather large; the model is an alternative to Kolmogorov’s model. The use of this model is demonstrated to offer analytical solutions that describe both the crystallization processes with similar densities of the liquid and solid phases and, for instance, the kinetics of nucleation and growth of bubbles in surface boiling. Solutions obtained by Kolmogorov’s model and by the present model coincide at the initial stage of the process where the volume fraction of the new phase is small. __________ Translated from Prikladnaya Mekhanika i Tekhnicheskaya Fizika, Vol. 48, No. 2, pp. 75–80, March–April, 2007.     

Geometrical nonlinear analysis of thin-walled composite beams using finite element method based on first order shear deformation theory

Based on a seven-degree-of-freedom shear deformable beam model, a geometrical nonlinear analysis of thin-walled composite beams with arbitrary lay-ups under various types of loads is presented. This model accounts for all the structural coupling coming from both material anisotropy and geometric nonlinearity. The general nonlinear governing equations are derived and solved by means of an incremental Newton–Raphson method. A displacement-based one-dimensional finite element model that accounts for the geometric nonlinearity in the von Kármán sense is developed to solve the problem. Numerical results are obtained for thin-walled composite beam under vertical load to investigate the effects of fiber orientation, geometric nonlinearity, and shear deformation on the axial–flexural–torsional response.     

On the Range of Applicability of the Reissner–Mindlin and Kirchhoff–Love Plate Bending Models

We show that the Reissner–Mindlin plate bending model has a wider range of applicability than the Kirchhoff–Love model for the approximation of clamped linearly elastic plates. Under the assumption that the body force density is constant in the transverse direction, the Reissner–Mindlin model solution converges to the three-dimensional linear elasticity solution in the relative energy norm for the full range of surface loads. However, for loads with a significant transverse shear effect, the Kirchhoff–Love model fails. This revised version was published online in June 2006 with corrections to the Cover Date.     

Limiting Chain Extensibility Constitutive Models of Valanis–Landel Type

A new general constitutive model in terms of the principal stretches is proposed to reflect limiting chain extensibility resulting in severe strain-stiffening for incompressible, isotropic, homogeneous elastic materials. The strain-energy density involves the logarithm function and has the general Valanis–Landel form. For specific functions in the Valanis–Landel representation, we obtain particular strain-energies, some of which have been proposed in the recent literature. The stress–stretch response in some basic homogeneous deformations is described for these particular strain-energy densities. It is shown that the stress response in these deformations is similar to that predicted by the Gent model involving the first invariant of the Cauchy–Green tensor. The models discussed here depend on both the first and second invariants.      

Modeling the spread of an oil slick on the sea surface

The spread of an oil slick in the sea is considered. A mathematical model of the process is proposed and a formulas for determining the oil slick sizes in explicit form are obtained. __________ Translated from Prikladnaya Mekhanika i Tekhnicheskaya Fizika, Vol. 50, No. 3, pp. 127–130, May–June, 2009.     

Possibility of gas washout from a gas-hydrate massif by circulation of warm water

A possibility of gas extraction from a gas-hydrate massif by means of warm water circulation through a system of wells is demonstrated. A technological scheme and a theoretical model of this process are proposed. __________ Translated from Prikladnaya Mekhanika i Tekhnicheskaya Fizika, Vol. 50, No. 4, pp. 100–111, July–August, 2009.     

Critical phenomena in particle dissolution in the melt during electron-beam surfacing

A model for the electron-beam surfacing process is proposed that takes into account the dissolution of the modifying particles in the melt. Critical conditions are determined for various modes of surfacing resulting in nearly homogeneous or composite coatings. A detailed parametric study of the one-dimensional version of the model is performed. __________ Translated from Prikladnaya Mekhanika i Tekhnicheskaya Fizika, Vol. 48, No. 1, pp. 131–142, January–February, 2007.     

An Attempt to Combine Large Eddy Simulation with the k-ε Model in a Channel-Flow Calculation

Large eddy simulation (LES) is combined with the Reynolds-averaged Navier–Stokes (RANS) equation in a turbulent channel-flow calculation. A one-equation subgrid-scale model is solved in a three-dimensional grid in the near-wall region whereas the standard k–ε model is solved in a one-dimensional grid in the outer region away from the wall. The two grid systems are overlapped to connect the two models smoothly. A turbulent channel flow is calculated at Reynolds numbers higher than typical LES and several statistical quantities are examined. The mean velocity profile is in good agreement with the logarithmic law. The profile of the turbulent kinetic energy in the near-wall region is smoothly connected with that of the turbulent energy for the k–ε model in the outer region. Turbulence statistics show that the solution in the near-wall region is as accurate as a usual LES. The present approach is different from wall modeling in LES that uses a RANS model near the wall. The former is not as efficient as the latter for calculating high-Reynolds-number flows. Nevertheless, the present method of combining the two models is expected to pave the way for constructing a unified turbulence model that is useful for many purposes including wall modeling. Received 11 June 1999 and accepted 15 December 2000     

A Semi-Analytical Model for Two Phase Immiscible Flow in Porous Media Honouring Capillary Pressure

This article describes a semi-analytical model for two-phase immiscible flow in porous media. The model incorporates the effect of capillary pressure gradient on fluid displacement. It also includes a correction to the capillarity-free Buckley–Leverett saturation profile for the stabilized-zone around the displacement front and the end-effects near the core outlet. The model is valid for both drainage and imbibition oil–water displacements in porous media with different wettability conditions. A stepwise procedure is presented to derive relative permeabilities from coreflood displacements using the proposed semi-analytical model. The procedure can be utilized for both before and after breakthrough data and hence is capable to generate a continuous relative permeability curve unlike other analytical/semi-analytical approaches. The model predictions are compared with numerical simulations and laboratory experiments. The comparison shows that the model predictions for drainage process agree well with the numerical simulations for different capillary numbers, whereas there is mismatch between the relative permeability derived using the Johnson–Bossler–Naumann (JBN) method and the simulations. The coreflood experiments carried out on a Berea sandstone core suggest that the proposed model works better than the JBN method for a drainage process in strongly wet rocks. Both methods give similar results for imbibition processes.     

Influence of pressure and temperature on the flow behaviour of heavy fuel oils

Transportation and consumption of petroleum products around the world have created a potential risk for oil spills in the environment. Knowledge of high-pressure rheological behaviour of heavy crude oil fractions, which are usually transported in oil tankers, is very important to design deep recovering operations of the oil remaining in the tanks after an accident. The effect of pressure on the viscosity of these materials is not well understood, this is mainly due to experimental constraints involving high-pressure rheology measurements at low shear rates. Consequently, the overall objective of this work is to model the temperature–pressure–viscosity dependence of a selected heavy fuel oil in a wide range of pressure and temperature. With this aim, viscous flow tests at different temperatures and differential pressures and modulated differential scanning calorimetry tests were carried out on the heavy fuel oil selected. A temperature–pressure–viscosity model (FMT model) fits fairly well the experimental results obtained in the whole differential pressure range studied. However, viscosity values at temperatures lower than 10°C cannot be predicted due to microstructural changes associated with the solidification process of the heaviest components of the fuel oil tested.Paper presented at the European Rheology Conference (AERC) held in Grenoble, France, April 21–23, 2005.