Numerical investigation on the influence of surface texture on the performance of hydrodynamic journal bearing

Many researchers have adopted various techniques for improving the performance characteristics of journal bearing. Apart from other parameters, incorporation of different forms of surface texture (sinusoidal, dimple, spherical etc.) on bearing or shaft also helps to increase the load carrying capacity and reduce the friction coefficient etc. in the journal bearing. Present study investigates the influence of different forms of surface texture on finite journal bearing which has been considered in the form of negative texture (micro cavities) at different locations of bearing surface. The Governing equations are solved numerically through finite difference approach for analysis of texture effects on bearing characteristics. It has been observed that the presence of micro cavities at different locations of bearing surface help in enhancing the bearing performance. It has also been found that the negative half wave texture enhances the bearing performance more in comparison to full wave texture on bearing surface.     

Influence of wall slip on the hydrodynamic behavior of a two-dimensional slider bearing

In the present paper, a multi-linearity method is used to address the nonlinear slip control equation for the hydrodynamic analysis of a two-dimensional (2-D) slip gap flow. Numerical analysis of a finite length slider bearing with wall slip shows that the surface limiting shear stress exerts complicated influences on the hydrodynamic behavior of the gap flow. If the slip occurs at either the stationary surface or the moving surface (especially at the stationary surface), there is a transition point in the initial limiting shear stress for the proportional coefficient to affect the hydrodynamic load support in two opposite ways: it increases the hydrodynamic load support at higher initial limiting shear stresses, but decreases the hydrodynamic load support at lower initial limiting shear stresses. If the slip occurs at the moving surface only, no fluid pressure is generated in the case of null initial limiting shear stress. If the slip occurs at both the surfaces with the same slip property, the hydrodynamic load support goes off after a critical sliding speed is reached. A small initial limiting shear stress and a small proportionality coefficient always give rise to a low friction drag. The project supported by the National Natural Science Foundation of China (10421002, 10332010), the National Basic Research Program of China (2006CB601205), and the Science Research Foundation of Liaoning Province (20052178). The English text was polished by Yunming Chen.     

Performance of hydrodynamic journal bearing under the combined influence of textured surface and journal misalignment: A numerical survey

A wisely chosen geometry of micro textures with the favorable relative motion of lubricated surfaces in contacts can enhance tribological characteristics. In this paper, a computational investigation related to the combined influence of bearing surface texturing and journal misalignment on the performances of hydrodynamic journal bearings is reported. To this end, a numerical analysis is performed to test three texture shapes: square “SQ”, cylindrical “CY”, and triangular “TR”, and shaft misalignment variation in angle and degree. The Reynolds equation of a thin viscous film is solved using a finite differences scheme and a mass conservation algorithm (JFO boundary conditions), taking into account the presence of textures on both full film and cavitation regions. Preliminary results are compared with benchmark data and are consistent with a positive enhancement in misaligned bearing performances (load carrying capacity and friction). The results suggest that the micro-step bearing mechanism is a key parameter, where the micro-pressure recovery action present in dimples located at the second angular part of the bearing (from 180° to 360°) can compensate for the loss on performances caused by shaft misalignment, while the micro-pressure drop effect at the full film region causes poor performances. Considering the right arrangement of textures on the contact surface, their contours geometries can have a significant impact on the performance of misaligned journal bearings, particularly at high eccentricity ratios, high misalignment degrees and when the misalignment angle α approaches to $0\mathrm{°}$ or $180\mathrm{°}$.     

Effects of variable viscosity on slider bearing

By considering the now in a slider bearing to be a nearly viscometric flow we have examined the effects of variation in viscosity, and normal stress differences on the total resistance and total normal force. We have found that under certain conditions the normal stress differences may be neglected compared with the variation in viscosity. We have found that the effects of variation in viscosity are to reduce the total resistance, and to increase or decrease the total normal force depending on the ratio of the thickness of the liquid at the entry and exit.     

Effect of small-amplitude vibrations on viscoelastic flows in a plane slider bearing

The qualitative changes of dynamic lift and friction forces caused by small-amplitude harmonic vibrations superimposed on flows in a plane slider bearing are considered for simple viscous and viscoelastic lubricating fluids. Low- and high-frequency disturbances are analysed in greater detail and the most beneficial situations discussed.     

Experimental research on transient critical heat flux in vertical tube under oscillatory flow condition

The transient critical heat flux (CHF) experiments with forced sinusoidal inlet flow oscillation (oscillation period in 1–11 s, normalized amplitude of inlet flow oscillation in 0–3.0) were conducted in a vertical tube under low pressure condition. To analyze the triggering mechanism and aftermath of periodic dryout, the wall temperature fluctuation characteristics at the onset of periodic dryout and during post-periodic dryout were investigated. Under inlet flow oscillation condition, periodic dryout would be triggered at the wave trough of liquid film oscillation as wall heat flux far below the stable-flow CHF. The transient periodic dryout would give rise to temperature fluctuations on the tube wall, the amplitude of which increased with oscillation period and heat flux. The large wall temperature fluctuation during long-playing periodic dryout could significantly pre-trigger continuous dryout. The changing trends of the periodic dryout heat flux show a reasonable agreement with Okawa’s theoretical model, in which the liquid film oscillation was supposed be weakened by the axial mixing of liquid film. Moreover, the droplet entrainment at the oscillatory interface also has noticeable influence on the oscillation characteristics of liquid film. Based on the analysis of parameter effects on periodic dryout, a semi-empirical correlation was proposed to predict the periodic dryout heat flux under inlet flow oscillation condition.     

Dynamics of two vibro-impact nonlinear energy sinks in parallel under periodic and transient excitations

A linear oscillator (LO) coupled with two vibro-impact (VI) nonlinear energy sinks (NES) in parallel is studied under periodic and transient excitations, respectively. The objective is to study response regimes and to compare their efficiency of vibration control. Through the analytical study with multiple scales method, two slow invariant manifolds (SIM) are obtained for two VI NES, and different SIM that result from different clearances analytically supports the principle of separate activation. In addition, fixed points are calculated and their positions are applied to judge response regimes. Transient responses and modulated responses can be further explained. By this way, all analysis is around the most efficient response regime. Then, numerical results demonstrate two typical responses and validate the effectiveness of analytical prediction. Finally, basic response regimes are experimentally observed and analyzed, and they can well explain the complicated variation of responses and their corresponding efficiency, not only for periodic excitations with a fixed frequency or a range of frequency, but also for transient excitation. Generally, vibration control is more effective when VI NES is activated with two impacts per cycle, whatever the types of excitation and the combinations of clearances. This observation is also well reflected by the separate activation of two VI NES with two different clearances, but at different levels of displacement amplitude of LO.     

Investigation on the influence of nonuniform initial temperature on the transient heat transfer measurement of film cooling

Numerical and experimental investigations on the influence of nonuniform initial temperature on the transient heat transfer measurements are presented in this paper. The case of film cooling is investigated. When the initial wall temperature is nonuniform, the results of heat transfer coefficient and film cooling effectiveness, which are calculated by the equations derived with constant initial temperature, could deviate from the true values badly, especially in the condition of short test duration. Using initial wall temperature which is higher than the real values causes the results of heat transfer coefficient and film cooling effectiveness lower than the true values. And lower initial wall temperature produces higher results of heat transfer coefficient and film cooling effectiveness. However, when the initial temperature distribution in the region where conduction plays more influence on the wall surface temperature than the convection is well fitted by the cubic polynomial, accurate results can be obtained by the new equation which is derived from 1-D unsteady conduction model with nonuniform initial wall temperature. Some suggestions are also introduced to reduce the influence of nonuniform initial temperature when the initial temperature distribution is difficult to obtain and the equation derived from constant initial temperature has to be employed.     

加工误差对陀螺电机用动压气体轴承刚度的影响

为了进一步提高精密H型动压气体轴承的刚度性能,着重分析了轴承加工误差对轴承刚度的影响。首先,通过在轴承内部交界处引入压力和流量连续方程,建立可考虑径向、止推轴承相互作用的H型动压气体轴承模型;然后,采用有限单元法进行求解以得到轴承压力分布及刚度等特性;最后,在对模型和计算结果进行实验验证后,对不同加工误差下的轴承刚度进行了研究。分析结果显示,加工误差对轴承刚度影响由强到弱的顺序为轴承间隙、止推板平面度、径向轴承锥度、圆度和止推板垂直度误差,0.2μm的轴承间隙加工误差可使轴承刚度降低20%～25%,而垂直度误差对轴承刚度的影响不大。研究结果为H型动压气体轴承的结构设计和性能提高提供了有益的参考。     

Mixed convective flow of a hybrid nanofluid between two parallel inclined plates under wall-slip condition

The mixed convection flow of a hybrid nanofluid in an inclined channel with top wall-slip due to wall stripe and constant heat flux conditions is studied. Explicit analytical solutions are given to the flow velocity, temperature, as well as the pressure in non-dimensional forms. The flow regime domain, the velocity and temperature distributions, and the dependence of various physical parameters such as the hybrid nanoparticle volume fractions, the wall-slip, the Grashof number, the Reynolds numb...     

A numerical method for the evaluation of hydrodynamic forces of translating bodies under a free surface

This paper presents a numerical method to evaluate the hydrodynamic forces of translating bodies under a free surface. Both steady and unsteady problems are considered. Analytical and numerical studies are carried out based on the Havelock wave‐source function and the integral equation method. Two main problems arising inherently in the proposed solution method are overcome in order to facilitate the numerical implementation. The first lies in evaluating the Havelock function, which involves integrals with highly oscillatory kernels. Particular integration contours leading to non‐oscillatory integrands are derived a priori so that the integrals can be evaluated efficiently. The second problem lies in evaluating singular kernels in the boundary integral equation. The corresponding non‐singular formulation is derived using some theorems of potential theory, including the Gauss flux theorem and the property related to the equipotential body. The subsequent formulation is amenable to the solution by directly using the standard quadrature formulas without taking another special treatment. This paper also attempts to enhance the computational efficiency by presenting an interpolation method used to evaluate matrix elements, which are ascribed to a discretization procedure. In addition to the steady case, numerical examples consist of cases involving a submerged prolate spheroid, which is originally idle and then suddenly moves with a constant speed and a constant acceleration. Also systematically studied is the variation of hydrodynamic forces acting on the spheroid for various Froude numbers and submergence depths. Copyright © 2000 John Wiley & Sons, Ltd.     

Effects of thermo hydrodynamic (THD) floating ring bearing model on rotordynamic bifurcation

This paper introduces a numerical scheme for simulating instabilities of a nonlinear rotordynamic system including thermal effects in the fluid film bearings. The method utilizes shooting/arc-length continuation, and simultaneous, finite element based solutions of the variable viscosity Reynolds equation and the energy equation. This provides a means to investigate the effects of the thermo-hydrodynamic THD model on bifurcations and nonlinear rotordynamic stability. A “Jeffcott” type rigid rotor is modeled as supported on double-layered fluid film, floating ring bearings (FRB). The FRB are known to produce highly nonlinear forces as functions of relative and absolute internal displacements and velocities. Both autonomous (free vibration) and non-autonomous (mass unbalanced excitation) cases and algorithms are presented. The computational workload and execution time required for determining coexisting periodic solutions is significantly reduced by employing deflation and parallel computing methods. The THD model nonlinear responses and bifurcation diagrams are compared with isoviscous model results for various lubricant supply temperatures. The autonomous case, THD model orbit sizes and onset of Hopf and saddle–node bifurcations for coexisting steady state responses, may have significant differences relative to the isothermal model results. The onset of Hopf bifurcation is strongly dependent on thermal conditions, and the saddle–node bifurcation points are significantly shifted compared to the isothermal model. This tends to increase the likelihood of bifurcation from a machine operators standpoint. In the non-autonomous case, large unbalance forces create sub-synchronous and quasi-periodic responses at low spin speeds. The responses stability and onset of bifurcations of these responses are highly reliant on the lubricant supply temperature.     

A new model for predicting performance of fin-and-tube heat exchanger under frost condition

Accurate prediction of frost characteristics has crucial influence on designing effective heat exchangers. In this paper, a new CFD (Computational Fluid Dynamics) model has been proposed to predict the frost behaviour. The initial period of frost formation can be predicted and the influence of surface structure can be considered. The numerical simulations have been carried out to investigate the performance of fin-and-tube heat exchanger under frost condition. The results have been validated by comparison of simulations with the data computed by empirical formulas. The transient local frost formation has been obtained. The average frost thickness, heat exchanger coefficient and pressure drop on air side has been analysed as well. In addition, the influence factors have also been discussed, such as fin pitch, relative humidity, air flow rate and evaporating temperature of refrigerant.     

Oil feed influence on the behaviour of a journal bearing

Summary The result of a research, presented at a recent AIMETA conference [1],are reported once again and rediscussed on the basis of further investigations. The research is concerned with the oil feed influence on the behaviour of a lubricated journal, rotating in a cylindrical bearing. Experiments showed that the journal locus varies with the oil flow rate or the oil feed pressure, depending on the LID ratio with L/D=0.5 the actual journal locus appears to depend on the oil flow rate, while with L/D=1 the main factor appears to be the feed pressure. It is also affected by viscosity; only at the lowest viscosity and with L/D=0.5 are the experimental journal positions very close to the theoritical locus, no matter what the feed pressure or the oil flow rate are. With L/D=1, attitude angles greater than 90 degrees were observed.

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Sommario Vengono riproposti e ridiscussi, integrati da ulteriori esperienze, i risultati di una ricerca presentata ad un recente congresso AIMETA [1],L'indagine riguarda l'influenza che ha l'alimentazione sul comportamento di un perno lubrificato in un cuscinetto cilindrico. Sono statt utilizzati rapporti L/D=0.5 ed 1 e si è operato con valori diversi della viscosità dell'olio. Le esperienze hanno mostrato che il luogo delle posizioni di equilibrio del perno varia con la portata o con la pressions di alimentazione del lubriflcante, in dipendenza del valore del rapporto L/Dper L/D=0.5 il luogo effettivo appare condizionato dal valore della portata, mentre per L/D=1 il parametro determinante appare essere la pressione di alimentazione. Il fenomeno è influenzato anche dalla viscosità. Per L/D=1 sono stati osservati angoli di attitudine maggiori di 90 gradi.

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Symbols C Radial clearance - e Eccentricity - D Bearing diameter - L Bearing axial width - N Shaft speed (r.p.m.) - N Shaft speed (r.p.s.) - Q Oil flow rate (m ³·s ^–1) - Qt Theoretic oil flow rate - p Oil feed pressure (Pa) - S Sommerfeld number=(R/C)² NLD/W - W Load - Eccentricity ratio=e/C - Absolute viscosity (Pa·s) - Attitude angle     

自由面变化条件下隧道电子雷管爆破参数确定方法

电子雷管的技术潜力目前仍未在隧道工程中得以充分发挥,一个重要原因是没有严密理论支撑的爆破参数计算方法,药量、孔间延时等核心参数多沿用普通矿山法设计;其次是不能解决第二自由面形成后爆破参数计算准确性问题。以重庆观音桥隧道为研究背景,基于Anderson理论和电子雷管延时特性,提出隧道爆破在单自由面形成双自由面过程中,不同自由面条件下电子雷管爆破参数设计的新方法。现场获取不同药量单自由面单孔爆破振动曲线,逐一计算各孔间延时下的多孔合成振动,对比不同药量、不同延时合成振动曲线后确定单自由面爆破参数;根据电子雷管特点设计短延时掏槽爆破现场试验,获得起爆48 ms后已形成第二自由面;据此设计第二自由面形成后单孔爆破试验并计算双自由面下的合成振速、爆破参数,最终形成爆破全过程爆破参数计算方法。对计算结果进行综合分析后,现场设计主掏槽单孔药量1.2 kg,辅助掏槽单孔药量1.4 kg,孔间延时为5 ms;主掏槽与辅助掏槽间最小时差为35 ms;采用上述优化参数进行现场试验,在低振速控制的同时实现高效进尺。     

Effects of surface waves on hydrodynamic pressures on rigid dams with arbitrary upstream face

The effects of surface gravity waves on earthquake‐induced hydrodynamic pressures on rigid dams with nonvertical upstream face are examined, taking the compressibility and viscosity of water into account. A simple closed‐form solution is obtained by using the Trefftz numerical method. The boundary under study is reduced to the upstream face only and the degrees of freedom of the problem are restricted to the number of trial functions used for analysis. For harmonic base excitation, a number of numerical examples for various geometries of the upstream face are presented. The hydrodynamic pressure distribution, the resultant lateral force and its effective height of application are evaluated. The results are strongly influenced by the upstream shape and, in a lesser degree, by the consideration of surface waves. Copyright © 2009 John Wiley & Sons, Ltd.