PU/MOMMT纳米复合材料的制备与研究

纳米复合材料由于其纳米尺寸效应，表面效应以及纳米粒子与基体界面间强的相互作用，具有优于相同组分常规复合材料的力学、热学等性能，引起了人们的广泛关注。用纳米材料改性聚合物，制备纳米复合材料是获得高性能高分子复合材料的重要方法。1998年以来，Pinnavaia等首先制备了聚氨酯，蒙脱土（PU／MMT）纳米复合材料，研究了有机蒙脱土在聚醚中的分散性。其后Chen等将聚羟基己内酯/蒙脱土（PCL／MMT）纳米复合材料加入到PCL和二苯基甲烷-4，4＇-二异氰酸酯（MDI）合成的预聚体与1，4-丁二醇扩链反应后的溶液中，制备了PU／MMT纳米复合材料。少量PCL／MMT的引入可使复合材料的综合性能大幅提高。     

Molybdenum disulfide-polymer nanocomposite structures with different sequences of alternating inorganic and organic layers

The reactions of charge-transfer-activated molybdenum disulfide with polymers (polyethylene glycol, poly(ethylene oxide), poly(vinyl alcohol), and polyhexamethylene guanidine hydrochloride) produce nanocomposite compounds, the composition and structure of which are determined by the nature of activated MoS₂. In nanocomposites prepared in single-layer dispersions of molybdenum disulfide, the layers of inorganic and organic components regularly alternate. In nanocomposites, formed by the intercalation of the polymers into particles of nanocrystalline MoS₂, the polymeric molecules are accomodated within spaces between the layers of the inorganic matrix, resulting in the formation of microheterogeneous systems. The structures of these nanocomposite compounds were proposed based on the X-ray powder diffraction and electron microscopy data.     

Structural-chemical evolution within exfoliated clays

The exfoliated (delaminated) structures of lamellar clays offer potential as precursors for the formation of various nanostructured materials. In this article, Lucentite and Laponite phyllosilicate clays, which both have empirical formulas of Na(0.33)[Mg(2.67)Li(0.33)Si4O10(OH)2] but differ in nanodimensions, have been exfoliated. Experiments were carried out for mixtures containing approximately 1 wt % phyllosilicate in a 5% aqueous solution of poly(acrylic acid) at different temperatures. X-ray diffraction and photoemission spectroscopy measurements for the solid products recovered after stirring the mixtures at 20 degrees C showed that the fully extended chains of poly(acrylic acid) were intercalated within the interlayer spaces between the silicate plates of the clays. At 85 degrees C, however, the clays were exfoliated and/or partially exfoliated. Photoemission spectroscopy also indicated that the exfoliated structures primarily consisted of silica nanoplates. 29Si nuclear magnetic resonance and oxygen K-edge near-edge X-ray absorption fine structure indicated that the surfaces of the plates were terminated by high concentrations of the silanol (-SiOH) groups, which created structural branches during intercalation. A model was developed in which intercalation and the removal of ions from the clays after the poly(acrylic acid) interactions reduced the electrostatic van der Waals forces between the plates. It was also shown that the formation of branches created a steric effect that inhibited the stacking of the plates. Together these resulted in exfoliation.     

Nanostructure development in nylon 6-Cloisite® 30B composites. Effects of the preparation conditions

PA6 composites with Cloisite® 30B (30B), prepared by different procedures, i.e., melt compounding, static annealing and solution blending, have been characterized by X-ray diffraction and microscopic analyses (TEM, SEM, POM) in order to shed more light on the mechanism of nanostructure development. It has been demonstrated that intercalation of the PA6 chains within the 30B galleries takes place very rapidly, in the absence of applied stresses, even when the size of the clay particles is relatively large (tens of microns) and the clay loading is very high (even 50 wt.%). It has also been shown that, if, conversely, the filler content is low (∼10 wt.% or less) and the particles are tiny (e.g., as for polymer/clay mixtures prepared by precipitation from a common solution), intercalation continues, under quiescent conditions, and leads in reasonable times to complete destruction of the silicate platelets stacking order. The composites with higher filler contents display a mixed exfoliated/intercalated morphology, with the intercalated silicate stacks characterized by an interlayer distance of about 3.7 nm. Contrary to statically annealed composites, the melt kneaded ones are characterized by a homogeneous dispersion of the filler particles and a local parallel orientation of the silicate platelets that induces, during polymer crystallization, an orientation of the polymer crystallites parallel to the faces of the compression molded specimens. Experiments carried out using 30B samples previously treated at 250 °C for 4 h under vacuum (30Bdegr) indicate that this treatment, probably due to the collapsed interlayer spaces, lowers the extent of PA6 chains intercalation. Thus, the relevant PA6/30Bdegr composites are characterized by the coexistence of unintercalated clay tactoids/agglomerates and individual silicate layers formed as result of intercalation on the edges of the filler particles.     

Nanocomposite of montmorillonite with telechelic sulfonated poly(butylene terephthalate): Effect of ionic groups on clay dispersion, mechanical and thermal properties

Telechelic ionomeric poly(butylene terephthalate) nanocomposites with organically modified clays have been prepared by the melt intercalation technique both in Brabender mixer and in twin screw-extruder. The presence of ionic groups tethered at the end of the polymer chains permits electrostatic interaction between the polymer and the surface of an organically modified clays providing a thermodynamic driving force for the dispersion of the clay platelets in the polymer matrix. The improved dispersion has been verified by TEM and XRD analyses. Nanocomposites with telechelic polymers present therefore consistently higher thermo-mechanical properties and improved thermal and hydrolytic stability respect to nanocomposites with standard PBT. Nanocomposite obtained using PBT with 3% telechelic ionic groups and with 5% of clay present a heat deflection temperature that is 48 °C higher compared to that of the commercial material. The presence of the clay also slightly increases the thermal and hydrolytic stability respect to standard PBT.     

Novel architectures in porous materials based on clays

Modification of layered clays in view to develop porous materials, mainly for catalytic applications, has been afforded in the past via intercalation reaction of aluminum and other polyoxycations or through generation of mesoporous silica between the layers of the silicate. In this paper it is introduced examples of an alternative route for the preparation of porous nanoarchitectures based on the sol–gel method that profits from the swelling ability of organoclays in organic solvents to incorporate silicon and/or other metal (e.g., Ti, Al,…) alkoxides in the interlayer region of the silicates where they are hydrolyzed in a controlled manner. Their further polycondensation originates the formation of an oxide matrix and after a thermal treatment is possible the consolidation of oxide nanoparticles between delaminated smectites and vermiculites. It is also showed how this colloidal route can be applied to the generation of oxide nanoparticles bonded to the external surface of fibrous clays, such as sepiolite. Finally, it is also summarized with various examples the potential interest of the resulting porous clay nanoarchitecture materials in applications as acid catalysts, photocatalysts or nanofillers in polymer–clay nanocomposites.     

Comparison of solution-blending and melt-intercalation for the preparation of poly(ethylene-co-acrylic acid)/organoclay nanocomposites

Ethylene-acrylic acid copolymers (EAAs) and commercial montmorillonite clays organically modified with dimethyldihydrogenatedtallowammonium ions (Cloisite^® 15A and 20A) were used for the synthesis of nanocomposites by melt-compounding, static melting of polymer/clay mixtures and solution-intercalation in order to compare the effectiveness of these procedures and to shed light on the thermodynamics and the kinetics of the intercalation process. The preparation from solution was made by the use of several solvents, such as toluene, xylene, chloroform, etc., which were then removed from the hybrids by precipitation in different non-solvents or by evaporation. Particular attention was paid to the effect of the thermal treatments which are often used when processing the composites prepared from solution. X-ray diffraction (XRD) of the solution-blended composites showed that no intercalation of the EAAs inside the clay galleries can be achieved if solvent removal is made by precipitation in non-solvents or by room-temperature evaporation. On the contrary, intercalation was found to occur very rapidly (in less than 1 min) when both the hybrids prepared from solution and the mechanical blends of powdered components were melted in the absence of shear. Polymer intercalation was also found to occur, though with a lower rate, upon annealing the powder mixtures at temperatures lower than the EAA melting point. Microscopic observations made by polarized optical microscopy, scanning electron microscopy and transmission electron microscopy showed that the clay particles dispersion is appreciably lower for the composites prepared from solution, compared to those produced in the melt under shear flow conditions. The hybrids obtained by static melting of powder mixtures, on the other side, were expectedly found to comprise micron sized clay agglomerates, although intercalation was demonstrated also for these materials by XRD. The structure of the intercalated silicate layers stacks, characterized by an interlayer spacing of 4.0 nm, was shown to be independent of the preparation procedure and to correspond to thermodynamic equilibrium.     

聚丙烯/蒙脱土纳米复合材料Ⅰ.制备、表征及动态力学性能

用原位接枝插层法成功地制备了聚丙烯 /蒙脱土纳米复合材料 (PPMNC) .采用X射线衍射研究复合材料中蒙脱土硅酸盐片层间距 ,发现硅酸盐片层间距从 1 94nm升至 4nm左右 .同时研究了PPMNC的动态力学性能 ,结果表明 :PPMNC的动态储能模量明显高于聚丙烯 (PP) ,尤其在T >Tg 高温段 ,甚至可以达到PP基体的 2倍     

有机季鏻盐插层改性黏土诱发聚丙烯γ晶

选用有机季鏻盐作为插层剂对黏土进行有机化插层改性,制备出有机黏土,通过熔融插层法制备聚丙烯/有机黏土纳米复合材料.XRD表明有机季鏻盐改性的黏土与聚丙烯形成结构为剥离型与插层型并存的纳米复合材料.利用DSC研究了纳米复合材料的熔融过程,结果显示有机黏土对聚丙烯的结晶度影响不明显.XRD和DSC的研究均表明,有机黏土可以诱发聚丙烯产生不常见的γ晶型.当黏土含量为5 wt%时,γ晶型占整个结晶部分的12%左右.     

壳聚糖基层状硅酸盐纳米复合材料

壳聚糖基层状硅酸盐纳米复合材料是采用简单的溶液插层法,将壳聚糖及其衍生物插层进入层状硅酸盐的纳米层间而获得的有机无机纳米杂化材料。该材料偶合了壳聚糖及其衍生物和层状硅酸盐的协同优势,为壳聚糖的研发应用开辟了新方向和新途径。本文在对壳聚糖和层状硅酸盐的特性及应用进行简单介绍的基础上,重点综述了壳聚糖基层状硅酸盐纳米复合材料的制备方法、插层机理及应用现状,并提出了目前存在的主要问题。     

Preparation and applications of novel fluoroalkyl end-capped 2-acrylamido-2-methylpropanesulfonic acid oligomer/clay nanocomposites

New fluoroalkyl end-capped 2-acrylamido-2-methylpropanesulfonic acid oligomers/clay composites were prepared by reaction of fluoroalkanoyl peroxide with the corresponding monomer in the presence of clay in aqueous solutions. These obtained fluorinated composites were nanometer size-controlled and were found to exhibit a good dispersibility in water and polar organic solvents such as methanol. The contents of clay in these nanocomposites were estimated to be 3～19% by the thermogravimetric analysis measurements. X-ray diffraction spectra showed the successful intercalation of fluorinated oligomers into the interlayer spaces of clay. These fluorinated clay nanocomposites were applied to the surface modification of poly(vinyl alcohol). In addition, these fluorinated nanocomposites were found to interact with methylene blue effectively to afford the fluorinated oligomers/clay/methylene blue nanocomposites.     

Organic Pillared Clays

Commonly used organophilic clays are modified by alkylammonium cations which hold apart the aluminosilicate layers permanently. The cations fill the interlayer space and are contemplated as flexible pillars, resulting from the mobility of the alkyl chains. Therefore, the interlayer distance varies depending on the layer charge and on the alkyl chain length. Contrary to these cations, rigid pillaring cations guarantee a constant interlayer distance without occupying the interlayer by themselves and show special adsorption properties such as hydrophilic behavior contrary to the generally hydrophobic ones. Smectites were modified by flexible organic cations, e.g., dimethyldioctadecylammonium, and by rigid ones, e.g., tetraphenylphosphonium. Their adsorption properties are compared. Our investigations showed improved adsorption properties for rigid organic cations on smectites using 2-chlorophenol as pollutant. Best adsorption results are achieved using pillaring cations in combination with low charged smectites, especially at low pollutant concentrations. The properties of organic modified smectites are discussed by a pollution intercalation model. The intercalation process of an organic pollutant into an organic modified smectite is expressed by a two-step Born-Haber cycle process: (i) the formation of an adsorbing position by layer expansion and (ii) the occupation of the adsorbing position by the pollutant. The first step of the formation of the adsorbing position is an endothermal transition state which lowers the total intercalation energy and therefore worsens the adsorption behavior. Thus, an already expanded organophilic smectite will show improved adsorption behavior. The formed adsorbing position state on organic modified smectites is comparable to the pillared state of inorganic pillared clays. Copyright 2001 Academic Press.     

新型纳米层状硅酸盐Magadiite主体材料的制备、表征、结构和生成机理研究

利用简单的插层反应方法成功地制备了四丁基氢氧化铵(TBAOH)插层的层状硅酸盐Magadiite纳米复合材料,在室温下该材料溶胶放置30d可以保持稳定,粉体长期保存结构稳定,而且反应时间短,只需30min.利用XRD,FTIR,SEM和HRTEM等方法对样品进行了结构表征.结果表明,TBA⁺离子在层间以双分子层排列,并与层状硅酸盐结合在一起,TBAOH插层后的纳米粒子在玻璃片上进行了重组,粒径分布在10～100nm之间;HRTEM电镜照片进一步证实了剥离的层状硅酸盐纳米粒子在玻璃片上的自组装过程.根据实验结果阐述了TBAOH插层反应形成纳米溶胶的机理.     

Influence of degree of intercalation on the crystal growth kinetics of poly[(butylene succinate)-co-adipate] nanocomposites

The influence of the degree of intercalation of polymer chains in the two dimensional silicate galleries on the crystallization behavior of poly[(butylene succinate)-co-adipate] (PBSA) is being reported on. The nanocomposites were prepared by melt-blending of PBSA and organically modified montmorillonite (OMMT) in a batch-mixer. Two different types of commercially available OMMTs, with different extents of miscibility of organic modifiers with PBSA, were used, leading to highly delaminated and stacked/intercalated nanocomposite structures as revealed by X-ray diffraction (XRD) patterns and transmission electron microscopy (TEM) observations. The non-isothermal crystallization behavior of PBSA and the nanocomposite samples were studied by differential scanning calorimetry (DSC). Crystal growth kinetics studies showed that when silicate layers are highly delaminated into the PBSA matrix, nucleation behaviors decreased significantly, relative to the stacked/intercalated silicate layers. These observations indicate that the overall crystal growth kinetics retard in delaminated nanocomposites, opposed to increasing in the case of stacked/intercalated nanocomposites. Polarized optical microscopy (POM) observations and light scattering studies indicate that PBSA spherulites are fairly large and more perfectly grown in the case of delaminated nanocomposites, relative to the pure PBSA matrix. The effect of high levels of dispersion of silicate layers in the PBSA matrix on cold crystallization behavior was also studied.     

Rheological evidence for the microstructure of intercalated polymer/layered silicate nanocomposites

The rheological behavior of intercalated polystyrene/layered silicate nanocomposites was investigated. Both storage and loss moduli increased with silicate loading at all frequencies and showed non‐terminal behavior at low frequencies which is a typical behavior of non‐homogeneous systems with ordered microstructures. The rheological behavior in intercalated polystyrene/layered silicate nanocomposite depends not only on the intercalation of polymers, but also on the alignment of silicate layers. Furthermore, the real time intercalation dynamics of polystyrene into the layered silicate, monitored by rheological measurements, were also consistent with our simple quantitative analysis.     

Gas barrier properties of poly(ε‐caprolactone)/clay nanocomposites: Influence of the morphology and polymer/clay interactions

Poly(ε‐caprolactone)/montmorillonite nanocomposites were prepared maintaining a constant inorganic content with three means: melt blending of poly(ε‐caprolactone) with natural or organomodified clays, in situ polymerization of ε‐caprolactone in the presence of organomodified clays, and initiation of ε‐caprolactone polymerization from the silicate layer with appropriate organomodified montmorillonites and activator. In this last case, the polymer chains were grafted to the silicate layers and it was possible to tune up the grafting density. The presence of clays did not modify the polymer crystallinity. It was shown that the in situ polymerization process from the clay surface improved the clay dispersion. The gas barrier properties of the different composite systems were discussed both as a function of the clay dispersion and of the matrix/clay interactions. The highest barrier properties were obtained for an exfoliated morphology and the highest grafting density. Similar evolution of the permeability and the diffusion coefficients was observed. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 205–214, 2005     

Effect of the Solvent on the Conformation of Isolated MEH‐PPV Chains Intercalated Into SnS2

Photophysical processes in conjugated polymers are influenced by two competing effects: the extent of excited state delocalization along a chain, and the electronic interaction between chains. Experimentally, it is often difficult to separate the two because both are controlled by chain conformation. Here we demonstrate that it is possible to modify intra‐chain delocalization without inducing inter‐chain interactions by intercalating polymer monolayers between the sheets of an inorganic layered matrix. The red‐emitting conjugated polymer, MEH‐PPV, is confined to the interlayer space of layered SnS₂. The formation of isolated polymer monolayers between the SnS₂ sheets is confirmed by X‐ray diffraction measurements. Photoluminescence excitation (PLE) and photoluminescence (PL) spectra of the incorporated MEH‐PPV chains reveal that the morphology of the incorporated chains can be varied through the choice of solvent used for chain intercalation. Incorporation from chloroform results in more extended conformations compared to intercalation from xylene. Even highly twisted conformations can be achieved when the incorporation occurs from a methanol:chloroform mixture. The PL spectra of the MEH‐PPV incorporated SnS₂ nanocomposites using the different solvents are in good agreement with the PL spectra of the same solutions, indicating that the conformation of the polymer chains in the solutions is retained upon intercalation into the inorganic host. Therefore, intercalation of conjugated polymer chains into layered hosts enables the study of intra‐chain photophysical processes as a function of chain conformation.     

Synthesis and characterization of organosoluble,thermoplastic elastomer/clay nanocomposites

We synthesized organosoluble, thermoplastic elastomer/clay nanocomposites by making a jelly like solution of ethylene vinyl acetate containing 28% vinyl acetate (EVA‐28) and blending it with organomodified montmorillonite. Sodium montmorillonite (Na⁺‐MMT) was made organophilic by the intercalation of dodecyl ammonium ions. X‐ray diffraction patterns of Na⁺‐MMT and its corresponding organomodified dodecyl ammonium ion intercalated montmorillonite (12Me‐MMT) showed an increase in the interlayer spacing from 11.94 to 15.78 Å. However, X‐ray diffraction patterns of the thermoplastic elastomer and its hybrids with organomodified clay contents up to 6 wt % exhibited the disappearance of basal reflection peaks within an angle range of 3–10°, supporting the formation of a delaminated configuration. A hybrid containing 8 wt % 12Me‐MMT revealed a small hump within an angle range of 5–6° because of the aggregation of silicate layers in the EVA‐28 matrix. A transmission electron microscopy image of the same hybrid showed 3–5‐nm 12Me‐MMT particles dispersed in the thermoplastic elastomer matrix; that is, it led to the formation of nanocomposites or molecular‐level composites with a delaminated configuration. The formation of nanocomposites was reflected through the unexpected improvement of thermal and mechanical properties; for example, the tensile strength of a nanocomposite containing only 4 wt % organophilic clay was doubled in comparison with that of pure EVA‐28, and the thermal stability of the same nanocomposite was higher by about 34 °C. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2065–2072, 2002     

Nanocomposites with Biodegradable Polycaprolactone Matrix

Summary: Biodegradable polymer/clay nanocomposites and/or composites based on poly(ε-polycaprolactone) (PCL) were prepared by conventional melt mixing. Three kinds of clays, organomodified Cloisite 15A and Cloisite 10A with different ammonium cations located in the silicate gallery and unmodified Cloisite with Na cations were used for composites preparation. The degree of dispersion of silicate layers in the matrix was determined by X-ray diffraction and transmission electron microscopy. Oscillatory rheological measurements were used for characterization of the physical network formed by the filler. The presence of intercalated and exfoliated structures were observed for the composites PCL/Cloisite 15A and PCL/Cloisite 10A, indicating that nanocomposite structure was formed. Changes of viscoelastic properties to more solid-like behavior, especially in the low frequency range were explained by formation of silicate network structure, which can be detected by modified Cole-Cole plots.     

Solvent-based nanocomposite coatings I. Dispersion of organophilic montmorillonite in organic solvents

This study aims to determine the relevant parameters controlling the organophilic montmorillonite dispersion in various organic solvents which can be used as dispersion media for polymer coatings. These suspensions were studied at three scales: At nanometer scale by looking to interlayer distance: When the solvent surface energy is higher than the organophilic clay surface energy, i.e., gamma solvent > or = gamma montmorillonite, the intercalated organic chains of the quaternary ammonium modifier swell, leading to an increase of the interlayer distance. The balance between hydrophilic and hydrophobic character is the key to dispersion of nanoclays. At micrometer scale by studying the rheological behaviour of clay suspensions: Gels are formed by percolation of microgels, based on swollen 3-4 platelet tactoids. The viscoelastic properties and the flow behavior reveal the gel structuration by measuring the gel stiffness and the flowing stress. At macroscopic scale analyzed from the swelling of the nanoclay into solvents: The compatibility between solvent and organophilic clay governs the macroscopic swelling, i.e., interactions between organic chains borne by the intercalated ions and solvents govern the final suspension morphologies. The same methodology can be adopted for monomers or prepolymers selected for one in situ intercalation/exfoliation processing route.