Crystallization behavior of polypropylene with or without sodium benzoate as a nucleating agent

The crystallization kinetics of polypropylene (PP) with or without sodium benzoate as a nucleating agent were investigated by means of DSC and polarized optical microscopy in isothermal and nonisothermal modes. A modified Avrami equation was applied to the kinetic analysis of isothermal crystallization. The addition of the nucleating agent up to its saturation concentration increased the crystallization temperature by 15 °C and shortened both the isothermal and nonisothermal crystallization half‐times. It was concluded that the sodium benzoate acted as a good nucleating agent for α‐form PP. By adding the nuclefier to PP, adequately controlled spherulites increased the mechanical properties including especially the Izod impact strength and shortened cycle time of PP. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 1001–1016, 2001     

Study of the crystallization behaviors of isotactic polypropylene with sodium benzoate as a specific versatile nucleating agent

Sodium benzoate (SB), a conventional nucleating agent of α‐phase isotactic polypropylene (iPP) was discovered to induce the creation of β‐phase iPP under certain crystalline conditions. Polarized optical microscopy (POM) and wide angle X‐ray diffraction (WAXD) were carried out to verify the versatile nucleating activity of SB and investigate the influences of SB's content, isothermal crystallization temperature, and crystallization time on the formation of β‐phase iPP. The current experimental results indicated that, under isothermal crystallization conditions, SB showed peculiar nucleating characteristics on inducing iPP crystallization which were different from those of the commercial β form nucleating agent (TMB‐5). The content of β crystal form of iPP nucleated with SB (PP/SB) increased initially with the increase of crystallization temperature, nucleating agent (SB) percentage or crystallization time, reached a maximum value, and then decreased as the crystallization temperature, nucleating agent percentage or crystallization time further increased. While the content of β crystal form of iPP nucleated with TMB‐5 (PP/TMB‐5) showed a completely different changing pattern with the crystallization conditions. The obvious difference of the two kinds of nucleating agents on inducing iPP crystallization can be explained by the versatile nucleating ability of SB. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1183–1192, 2008     

Microstructure, morphology, crystallization and rheological behavior of impact polypropylene copolymer

Impact polypropylene copolymer (IPC), named polypropylene catalloy, not only possesses excellent impact property, but also presents good rigidity. Its superior performances result from the complicated composition and microstructure. In the present article, recent progress in the studies on microstructure, morphology, crystallization and rheological behavior of IPC is summarized, and findings of the authors and their collaborators are reported. In general, IPC is divided into three components, i.e., ethylene-propylene random copolymer (EPR), a series of different segment lengths ethylene-propylene copolymer (EbP) and propylene homopolymer. The reasonable macromolecular structures of EbP and a multilayered core-shell model of dispersed phase structure in IPC were proposed, in which the dispersed phase consists of an outer EbP shell, an inner EPR layer and an EbP core. It is found that the annealing at melt-state may lead to an abnormal phase inversion, and the phase inversion disappears when temperature cools down to room temperature. The cause of phase inversion is ascribed to the existence of EbP component, which results in the stronger activity of the dispersed phase. The crystalline structure and morphologic results confirm the formation of β-iPP in IPC. Furthermore, it is found that the ethylene content in IPC and cooling rate of the samples have an important influence on the formation of β-iPP. Based on the crystallization kinetics analyzed by Lauritzen-Hoffman theory, crystallization behavior of different IPC samples is discussed and it is proposed that the dilution effect of ethylene propylene copolymer has a more remarkable influence on surface nucleation than on crystal growth. In addition, annealing at high temperature can result in the changes of chain structure for IPC, and this instability is ascribed to the oxidative degradation and crosslink reaction mainly in iPP component.     

Effect of nucleating agent on the brittle–ductile transition behavior of polypropylene/ethylene–octene copolymer blends

In the present work, α‐form nucleating agent 1,3:2,4‐bis (3,4‐dimethylbenzylidene) sorbitol (DMDBS, Millad 3988) is introduced into the blends of polypropylene/ethylene–octene copolymer (PP/POE) blends to study the effect of the nucleating agent on the toughness of PP/POE blends through affecting the crystallization behavior of PP matrix. Compared with the PP/POE blends, in which the toughness of the blends increases gradually with the increasing content of POE and only a weak transition in toughness is observed, addition of 0.2 wt % DMDBS induces not only the definitely brittle‐ductile transition at low POE content but also the enhancement of toughness and tensile strength of the blends simultaneously. Study on the morphologies of impact‐fractured surfaces suggests that the addition of a few amounts of DMDBS increases the degree of plastic deformation of sample during the fracture process. WAXD results suggest that POE induces the formation of the β‐form crystalline of PP; however, DMDBS prevents the formation of it. SEM results show that the addition of DMDBS does not affect the dispersion and phase morphologies of POE particles in PP matrix. DSC and POM results show that, although POE acts as a nucleating agent for PP crystallization and which enhances the crystallization temperature of PP and decreases the spherulites size of PP slightly, DMDBS induces the enhancement of the crystallization temperature of PP and the decrease of spherulites size of PP more greatly. It is concluded that the definitely brittle–ductile transition behavior during the impact process and the great improvement of toughness of the blends are attributed to the sharp decrease of PP spherulites size and their homogeneous distribution obtained by the addition of nucleating agent. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 577–588, 2008     

Non-isothermal crystallization behavior of polypropylene with nucleating agents and nano-calcium carbonate

The non-isothermal crystallization kinetics of isotactic polypropylene (iPP) and nucleated iPP was investigated by DSC. The crystalline morphology of iPP was observed by polarized light microscopy. It was found that the crystallization rate increased with the addition of nanometer-scale calcium carbonate (nm-CaCO₃) particles. The addition of dibenzylidene sorbitol (DBS) could greatly reduce the spherulite size of iPP. The crystallization temperature for the iPP with DBS was higher than for non-nucleated iPP. DBS was an effective nucleating agent for iPP. The results of measurements suggested that there was a coordinated action to the crystallization of iPP when the organic nucleating agents (DBS) and nm-CaCO₃ were added to iPP together. Comparison to the modified Avrami equation and Ozawa equation, another method—Mo’s method can describe the non-isothermal crystallization behavior of iPP and nucleated iPP more satisfactorily.     

On the crystallization of syndiotactic polypropylene (sPP)/high density polyethylene (HDPE) blends

 The crystallization kinetics of syndiotactic polypropylene (sPP)/high-density polyethylene (HDPE) blends were investigated by thermal and microscopical methods. Isothermal crystallization obtained by differential scanning calorimetry (DSC) was used to study the nucleation ability of HDPE on sPP crystallization. Morphological studies with polarized light microscopy (PLM) of solution cast films resulted in a transcrystalline-like overgrowth of the sPP on HDPE spherulites. The arrangement of the HDPE lamellar crystals in the blend were observed in transmission electron microscopy (TEM). But from these results, no straightforward conclusion about the transcrystalline nature of the sPP crystals can be given. Received: 24 November 1997 Accepted: 23 February 1998     

Tailored crystallization behavior,thermal stability,and biodegradability of poly(ethylene adipate): Effects of a biocompatible diamide nucleating agent

An eco-friendly linear organic diamide derivative (EBH) acting as a nucleating agent (NA) was incorporated into the biodegradable poly(ethylene adipate) (PEA) polyester to prepare a kind of new biocompatible composite. The differential scanning calorimetry (DSC) measurement of PEA showed that crystallization temperature (T_c) and crystallization rate increased significantly and crystallization time (t) reduced markedly upon incorporation of EBH. The hydrogen bond interaction existed between PEA and EBH, resulting in the uniform dispersion of EBH in the PEA matrix. In the in situ FTIR test, PEA showed a higher crystallization rate during isothermal crystallization in the presence of EBH. The adjustment rate of the PEA –CO group in the presence of EBH was lower than that of the –C-O-C and –CH₂ groups, also caused by the hydrogen bond interaction between PEA and EBH. In the TG analysis, EBH enhanced the thermal degradation temperature of PEA. Enzymatic degradation of PEA slowed down upon incorporation of EBH. Mechanisms on the nucleation, increased thermal stability, and decreased enzymatic degradation rate of PEA in the presence of EBH have also been proposed and discussed.     

Morphology and electrical breakdown properties of LDPE‐polypropylene copolymer blends

In this study, the specimens of low‐density polyethylene (LDPE) and blend polymers of LDPE and a random copolymer of ethylene and propylene were prepared by the blowing process and T‐die method. The differences in electrical breakdown properties and morphology between the specimens made by the two different methods were studied. It was found that the specimen made by the T‐die method had a higher electrical breakdown strength than the specimen made by the blowing process, except for the DC breakdown strength in some cases at 30 °C. The morphology of the specimens was investigated by means of the measurements of thermal shrinkage, infrared dichroism, and X‐ray diffraction. The specimen made by the T‐die method has a stronger orientation in both the crystalline and amorphous phases than the specimen made by the blowing process. The difference in morphology is supposed to be correlated with the difference in electrical breakdown properties between the specimens made by the two different methods. It was concluded that the electrical breakdown properties are strongly affected by the orientation of chains in the specimen. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1741–1748, 2001     

Effects of toughening propylene/ethylene graft copolymer on the crystallization behavior and mechanical properties of polypropylene random-copolymerized with a small amount of ethylene

Linear low-density polyethylene (LLDPE) was grafted onto the backbone chains of isotactic polypropylene (iPP) during reactive melt-extrusion to produce a novel toughening modifier, propylene/ethylene graft copolymer (PEGC), to improve the properties of iPP random(-copolymerized with a small amount of ethylene) (PPR). The crystallization behavior as well as the non-isothermal crystallization kinetics of the PEGC modified PPRs were investigated via differential scanning calorimetry (DSC), polarized optical microscopy (POM) and wide-angle X-ray diffraction (WAXD). The fractured surface topography was characterized using scanning electron microscopy (SEM), and the mechanical properties through notched impact and tensile testing as well as dynamic mechanical thermal analysis (DMTA). The results show that, at a PEGC content of 8 wt%, notched impact strength of the PEGC modified PPR increased by 30.6% at low temperature (−25 °C). As regards crystalline morphology, the PEGC, as an effective heterogeneous nucleating agent, fostered nucleation of the PPR to elevate its crystallization temperature as well as rate of crystallization, thus refining the PPR (iPP) spherulites and improving the interfacial structure between iPP spherulites. The Jeziorny approach was unsatisfactory for simulation of the non-isothermal crystallization process of the PEGC modified PPRs; however, the Mo method described consistently the crystallization kinetics over the entire isothermal process.     

Rheology,crystallization behavior,and mechanical properties of poly(butylene succinate-co-terephthalate)/cellulose nanocrystal composites

A series of biodegradable poly (butylene succinate-co-terephthalate) (PBST) with different aromatic units content was synthesized and then melt blended by adding cellulose nanocrystals (CNCs) to manufacture the full organic composites. A network-like structure of CNCs in PBST matrix was evaluated by rheometer. The storage modulus and complex viscosity at low frequency region were significantly enhanced with increasing CNC content. Meanwhile, the decreasing $\tan \delta$ and flow index were attributed to the excellent interaction between PBST and CNCs. When PBST has a content of the aromatic unit exceeds 30 mol%, the crystallization temperatures increased with increasing CNC contents. On the other hand, when PBST has 30 mol% content of the aromatic unit, the cold crystallization temperatures decreased with increasing CNC contents. These above observation in crystallization properties suggested that the CNC make a role of heterogeneous nucleation in PBST matrix. The result of mechanical properties evaluated by dynamic mechanical analysis showed a good reinforcement effect of the addition of stiff CNC. The PBST/CNC composites were suitable for cell growth and might have a potential as biomedical materials, which is confirmed by MTT assay.     

Effect of long chain branching on the rheological behavior,crystallization and mechanical properties of polypropylene random copolymer

Long chain branched polypropylene random copolymers (LCB-PPRs) were prepared via reactive extrusion with the addition of dicumyl peroxide (DCP) and various amounts of 1,6-hexanediol diacrylate (HDDA) into PPR. Fourier transform infrared spectrometer (FTIR) was applied to confirm the existence of branching and investigate the grafting degree for the modified PPRs. Melt flow index (MFI) and oscillatory shear rheological properties including complex viscosity, storage modulus, loss tangent and the Cole-Cole plots were studied to differentiate the LCB-PPRs from linear PPR. Differential scanning calorimetry (DSC) and polarized light microscopy (PLM) were used to study the melting and crystallization behavior and the spherulite morphology, respectively. Qualitative and quantitative analyses of rheological curves demonstrated the existence of LCB. The effect of the LCB on crystalline morphology, crystallization behavior and molecular mobility, and, thereby, the mechanical properties were studied and analyzed. Due to the entanglements between molecular chains and the nucleating effect of LCB, LCB-PPRs showed higher crystallization temperature and crystallinity, higher crystallization rate, more uniformly dispersed and much smaller crystallite compared with virgin PPR, thus giving rise to significantly improve impact strength. Moreover, the LCB-PPRs exhibited the improved yield strength. The mobility of the molecular chain segments, as demonstrated by dynamic mechanical analysis (DMA), was improved for the modified PPRs, which also contributed to the improvement of their mechanical properties.     

Influence of shearing on impact polypropylene copolymer: Phase morphology,thermal and rheological behavior

The influences of shearing conducted by a Brabender rheometer on phase morphology,thermal and rheological behavior of a commercial impact polypropylene copolymer(IPC) were studied.The crystallization and melting traces show that short-time annealing at 210°C is unable to completely erase the influence of shearing on the samples.When the samples which were treated at a rotation speed of 80 r/min crystallize at a cooling rate of 10 K/min,their 7_cs and corresponding T_ms obviously rise with the increase of shearing time.Furthermore,the POM results reveal that the shearing can lead to the formation of shish-kebab and the shish-kebab amount is proportional to shearing time.The rheological measurement results show that the treated samples exhibit different G’~ωdependences.The ’second plateau’ appears when the sample is treated at a rotation speed of 60 r/min or 80 r/min for 10 min,and linear G’~ωdependence is observed at other rotation speeds.In addition,it is found that the appearance of the ’second plateau’ depends on the shearing time when the rotation speed is fixed. According to SEM observations,it is proposed that the ’second plateau’ of IPC samples should be ascribed to the aggregation of dispersion particles.     

Microhardness of compatibilized blends of polypropylene with a semiflexible liquid-crystalline polymer

 The Vickers microhardness of blends of isotactic polypropylene and a semiflexible liquid-crystalline polymer (iPP/LCP 90/10 and 80/20 w/w), compatibilized with 2.5, 5 or 10 wt% PP-g-LCP copolymers with different composition has been studied. It has been shown that the microhardness values of uncompatibilized blends are close to the additive ones, while for compatibilized blends a strong positive deviation from additivity has been established. This result is interpreted by the increase in the degree of crystallinity of PP, by the decrease in the surface free energy of PP crystals and by the decrease in the surface free energy of the LC domains when the PP-g-LCP compatibilizer is present. The effect of the composition and concentration of the compatibilizer on the experimental hardness values has also been studied. The values of the microhardness/modulus of elasticity of some of the materials have been obtained. It is demonstrated that according to these values the compatibilized blends take a position closer to the elastic material in the elastic–plastic spectrum than the uncompatibilized blends. The results are interpreted by the compatibilizing efficiency of PP-g-LCP copolymers towards iPP/LCP blends. Received: 18 June 2001 Accepted: 4 October 2001     

Effects of β‐nucleating agent and crystallization conditions on the crystallization behavior and polymorphic composition of isotactic polypropylene/multi‐walled carbon nanotubes composites

In this study, the effects of crystallization conditions (cooling rate and end temperature of cooling) on crystallization behavior and polymorphic composition of isotactic polypropylene/multi‐walled carbon nanotubes (iPP/MWCNTs) composites nucleated with different concentrations of β‐nucleating agent (tradename TMB‐5) were investigated by differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction (WAXD) and scanning electronic microscopy (SEM). The results of DSC, WAXD and SEM revealed that the addition of MWCNTs and TMB‐5 evidently elevates crystallization temperatures and significantly decreases the crystal sizes of iPP. Because of the competition between α‐nucleation (provided by MWCNTs) and β‐nucleation (induced by TMB‐5), the β‐phase crystallization takes place only when 0.15 wt% and higher concentration of TMB‐5 is added. Non‐isothermal crystallization kinetics study showed that the crystallization activation energy ΔE of β‐nucleated iPP/MWCNTs composites is obviously higher than that of pure iPP, which slightly increases with the increase of TMB‐5 concentration, accompanying with the transition of its polymorphic crystallization behavior. The results of non‐isothermal crystallization and melting behavior suggested that the cooling rate and end temperature of cooling (T_end) are important factors in determining the proportion and thermal stability of β‐phase: Lower cooling rate favors the formation of less amount of β‐phase with higher thermal stability, while higher cooling rate encourages the formation of higher proportion of β‐phase with lower thermal stability. The T_end = 100°C can eliminate the β–α recrystallization during the subsequent heating and therefore enhance the thermal stability of the β‐phase. By properly selecting TMB‐5 concentration, cooling rate and T_end, high β‐phase proportion of 88.9% of the sample was obtained. Copyright © 2014 John Wiley & Sons, Ltd.     

Nucleation characteristics of the α/β compounded nucleating agents and their influences on crystallization behavior and mechanical properties of isotactic polypropylene

Nucleation characteristics of isotactic polypropylene (iPP) nucleated by the α/β compounded nucleating agents (NAs) were investigated by wide‐angle X‐ray scattering, differential scanning calorimetry and mechanical testing. The results showed that the nucleation effect of the α/β compounded NAs depends on not only nucleation efficiency (NE) of individual β and α NAs and their ratios but also the processing conditions, especially the cooling rates. The nucleating characteristics of the α/β compounded NAs can be illustrated by competitive nucleation. The NA with high NE played a leading role during iPP crystallization even at a low weight ratio and at different cooling rates. The stiffness and toughness of iPP can be simultaneously improved by using suitable compositions at the appropriate ratios. Finally, the nonisothermal crystallization kinetics of iPP nucleated with the α/β compounded NAs was described by Caze method and the crystallization activation energy of nucleated iPP was calculated by Kissinger equation. The result indicated that the crystal growth pattern of nucleated iPP was heterogeneous nucleation followed by three‐dimension spherical growth. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 653–665, 2010     

Annealing induced microstructure and fracture resistance changes in isotactic polypropylene/ethylene‐octene copolymer blends with and without β‐phase nucleating agent

Previous work showed that annealing induced the great improvement of fracture resistance of β‐iPP, relating to the decreased number of chain segments in the amorphous region. To further prove the rationality of this observation, in this work, the ethylene‐octene copolymer (POE) toughened isotactic polypropylene (iPP) blends with or without β‐phase nucleating agent (β‐NA) were adopted and the changes of microstructure and fracture resistance during the annealing process were further investigated comparatively. The results showed that, whether for the α‐phase crystalline structure (non‐nucleated) or for the β‐phase crystalline structure (β‐NA nucleated) in iPP matrix, annealing can induce the dramatic improvement of fracture resistance at a certain annealing temperature (120–140 °C for β‐NA nucleated blends whereas 120–150 °C for non‐nucleated blends). Especially, non‐nucleated blends exhibit more apparent variations in fracture resistance compared with β‐NA nucleated blends during the annealing process. The phase morphology of elastomer, supermolecular structure of matrix, the crystalline structure including the degree of crystallinity and the relative content of β‐phase, and the relaxation of chain segments were investigated to explore the toughening mechanism of the samples after being annealed. It was proposed that, even if the content of elastomer is very few, the excellent fracture resistance can be easily achieved through adjusting the numbers of chain segments in the amorphous phase by annealing. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Crystallization behavior of a propylene-1-butene random copolymer in its α and γ modifications

A random propylene-based copolymer containing 1.0 mol% 1-butene as co-unit, synthesized with Ziegler-Natta catalyst and then fractionated to make the sample having a uniform in molecular microstructure, was investigated by differential scanning calorimetry (DSC), wide-angle X-ray scattering (WAXD), and atomic force microscopy (AFM). In the DSC curves, one can see clearly the endothermic peaks corresponding to the melting of α-iPP crystals and a group of broad endothermic peaks associated to the melting of the γ-iPP crystals. Wide-angle X-ray diffraction results indicate that both the α and γ modifications can be formed in the copolymer in a wide temperature range. The γ fraction increases first with increasing the crystallization temperature at the expense of its α component, which has been explained according to crystalline structures of iPP in its α and γ forms, and then decreases with increasing crystallization temperature as the crystallization of iPP in its γ phase has been suppressed at high temperatures. The γ-iPP content in the copolymer reaches maximum at the temperature of 130 °C. The in situ X-ray diffraction characterization on the isothermal crystallization process at 130 °C indicates that, as long as the γ-iPP can be detected, it takes always ca. 25% of the overall crystallinity. This leads to the conclusion that α- and γ-iPP crystals grow simultaneously during the crystallization process. The fact that the α and γ phases cannot be distinguished by morphological observation leads to the conclusion that they may intermix within one spherulite.     

Blends of isotactic polypropylenes and a plastomer: crystallization and viscoelastic behavior

Blends covering the entire range of compositions of a metallocenic ethylene-1-octene, CEO, copolymer and two conventional isotactic polypropylenes, iPP, of different molecular weights have been prepared, analyzing the effect of composition and molecular weight on the crystallization (studied by DSC and X-ray diffraction) and viscoelastic behavior (DMTA). It was found that those blends rich in the iPP component show a behavior practically coincident with the weighted addition of the two components. On the contrary, significant deviations were found for the blends where the CEO copolymer is the major component. These deviations are considerably more important in the case of the blends with the iPP of higher molecular weight. Moreover, both components are not miscible, exhibiting the glass transitions of the two neat components. The area under the loss tangent curves provides a preliminary information about how the toughness is enhanced using this type of impact modifier, though it provokes a significant reduction of stiffness.     

Composition fluctuation and domain spacing of low molar weight PEO–PPO–PEO triblock copolymers in the melt, during crystallization and in the solid state

We have studied a series of PEO–PPO–PEO triblock copolymers (Pluronics) in their melt and solid state mainly using static and time-resolved small-angle X-ray scattering (SAXS). In the melt state, composition fluctuations were observed. Their temperature variation was in accordance with mean-field theory. A crossover from the mean-field regime to the fluctuation regime was observed for samples with high molar mass. To check the overall conformation of molecules in the disordered state, composition fluctuations during crystallization were investigated by time-resolved SAXS. Detailed analysis on the time dependent intensity and peak position indicate that molecules remaining in the disordered state adopt a stretched overall conformation. In the solid state, crystallization of PEO blocks induced phase separation, resulting in an alternating crystalline/amorphous lamellar structure. Samples with short PEO block formed a simple lamellar structure with extended-chain conformation. The domain spacing increased with crystallization temperature due to the swelling of the amorphous domain by uncrystallized molecules. Samples with long PEO block formed a mixed lamellar structure. Structures with once-folded and extended PEO block coexisted in a large temperature range and their relative fraction changed with crystallization temperature. This mixed structure was reduced to a simple lamellar structure with once-folded crystalline structure at low crystallization temperatures.