The influence of temperature and photoinitiator concentration on photoinitiated polymerization of diacrylate monomer

The behavior of p-methoxybenzoyldiphenylphosphine oxide, previously synthesized, as a photoinitiator for the polymerization of diacrylate monomer, in the presence of 3% (w/w) tertiary amine (triethyl amine) as synergist additive, was studied. The influence of temperature in the range 30–90°C at 3% (w/w) photoinitiator concentration and the influence of the photoinitiator concentration in the range 0.5–3.5% (w/w) at 30°C was investigated by differential scanning photocalorimetry (photo-DSC). In all experiments the photopolymerization was performed at constant light intensity (3 mW cm⁻²). The maximum conversion was obtained at temperature of 90°C at 3% (w/w) photoinitiator concentration and 3% (w/w) triethyl amine. The optimal concentration of photoinitiator to obtain maximum conversion was 3% (w/w), at 30°C. No thermal polymerization occurred at higher temperature.     

Investigation of termination reactions in free radical photopolymerization of UV powder formulations

The termination mechanisms occurring in a UV powder coating system during photopolymerization process are investigated and compared to a conventional acrylate monomer system. The influence of the photoinitiator concentration, viscosity and conversion percentage of the monomer are assessed leading to the study of curing kinetics of a UV powder urethane diacrylate based system. It is shown that termination occurs mainly by bimolecular termination (PRT). This mechanism is related to low reactive double bonds concentration and high photoinitiator concentration in the UV powder system. Moreover, the effect of surrounding atmosphere points out the role of the oxygen on polymerization mechanisms.     

Design, Development and Evaluation of Monovinyl Acrylates Characterized by Secondary Functionalities as Reactive Diluents to Diacrylates

This study focuses on the design and development of novel monovinylic (meth)acrylate monomers with enhanced polymerization kinetics and the evaluation of their performance as reactive diluents in diacrylate systems. Novel (meth)acrylic monomers characterized by several new secondary functionalities are developed in this study and are shown to exhibit reactivities 10-70 fold greater than traditional monoacrylates such as hexyl acrylate. These monomers were designed based on our understanding of interactions between monomer structure, polymerizations kinetics, and polymer properties. Performance of these monovinyl monomers as reactive diluents is also investigated in this study. Copolymerization of these monomers with diacrylates enhanced both the reactivity and the mechanical properties of the diacrylate system. Specifically, while copolymerization of a diacrylate system with traditional monoacrylates such as hexyl acrylate decreases the overall reactivity of the system, its copolymerization with the novel monomers led to comonomer mixtures, that were 30-50% more reactive than either of the individual components, with initial polymerization rates increased by as much as 2 times the more reactive component. Further, the copolymerization of these novel monovinyl systems with diacrylates also enabled formation of polymers with enhanced mechanical properties over the corresponding diacrylates including a more homogeneous network structure as indicated by a glass transition temperature that was narrowed by up to 55 % while increasing the glass transition temperature by as much as 10°C.     

Microencapsulation of an acrylate monomer in silica particles by sol–gel process

The sol–gel synthesis strategies combined with the templated growth of organic–inorganic hybrid networks provide access to an immense new area of innovative multi-functional advanced materials. One possible way to prepare such new advanced materials is to encapsulate liquid active agents (such as monomers, dyes, catalysts and hardeners) in microcapsules. Silica microcapsules of tetraethylortosilicate (TEOS) and 3-(trimethoxysilyl)propyl methacrylate (MPTS) were prepared in a precursor-monomer/NH₄OH water microemulsion system. Trimethylolpropane triacrylate (TMPTA)—a trifunctional monomer useful in manufacturing of coatings, inks and adhesives—and a corresponding photoinitiator (DAROCUR 1173) were entrapped inside the obtained microcapsules. MPTS was used to increase compatibility between TMPTA and the sol–gel precursors. As stability agent we added a “home made” product resulted from functionalization of poly (ethylene glycol) methyl ether (MPEG) with (3-isocyanatopropyl) triethoxysilane (NCOTEOS). Were obtained microcapsules containing incorporated monomer and having average particle size in range of 0.5–50 μm. Thermal analysis, morphology study and the increase of the silica microcapsules average diameter, measured by DLS technique confirm the monomer encapsulation.     

A humidity blocker approach to overcoming the humidity interference with cationic photopolymerization

A humidity blocker approach to overcoming the humidity interference with cationic photopolymerization is proposed and validated. Environmental humidity is one of the major interfering factors in cationic photopolymerization, and cationic photopolymerization is found to be inhibited by high humidity. When curing cycloaliphatic epoxide based cationic UV curable materials flexibilized by various reactive diluents under different humidity conditions, it was found that the more hydrophobic materials exhibited higher monomer conversion under higher humidity. To obtain cationic UV curable materials that are less influenced by humidity, a humidity blocker approach was proposed and monomer conversion of materials containing both hydroxy‐functional reactive diluents and epoxy‐siloxane were examined using real‐time FTIR. The hydroxy‐functional reactive diluents act as an internal hydroxyl source that enhances monomer conversion through chain transfer mechanism, and the hydrophobic epoxy‐siloxane acts as a humidity blocker, mitigating the inhibiting effects of humidity. Cationic UV curable materials with an optimized combination of these two components exhibited higher and more consistent monomer conversion under a range humidity conditions. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 4344–4351, 2008     

新型红外光引发剂的激光光聚合研究

目前对紫外区敏感的光聚合体系的研究已经比较成熟 ,并且在工业生产中得到了实际应用 .对可见光区的光聚合体系的研究也已引起了不少研究者的关注 .而有关近红外 /红外区敏感的光聚合体系的报道还很少 .已经商业化的红外半导体激光器具有体积小、价格便宜、操作简便、性能稳定等特点 ,配合计算机布线技术 ,可大大提高生产效率 ,这些优点使得与之匹配的对红外区域敏感的光聚合体系具有广阔的应用前景[1 ] ,尤其是在计算机直接制版 (Ｃｏｍｐｕｔｅｒ ｔｏ ｐｌａｔｅｓ,ＣＴＰｓ)领域[2 ] .Ｃｈａｔｔｅｒｊｅ等曾经研究了用阳离子菁染料与不…     

Dye induced great enhancement of broadband reflection from polymer stabilized cholesteric liquid crystals

A series of polymer stabilized cholesteric liquid crystals (PSCLCs) films were prepared from cholesteric liquid crystal (Ch‐LC) mixtures containing different components such as non‐reactive LC monomer, polymerizable monomer, chiral dopant, dye, and photoinitiator upon polymerization. The influence of the polymerizable monomer and dye of Ch‐LC mixtures on the reflection properties was investigated. The reflection bandwidth for all the samples can be increased by photo‐polymerization, and the network upon polymerization derived from two different polymerizable monomers with both one and two functional groups is more effective than that from one polymerizable monomer for broadening the reflection band. Especially, a dye‐doped Ch‐LC film can reflect incident light with the bandwidth over the wavelength range of 550–2350 nm, which is due to a greater pitch gradient formed inside of Ch‐LC film. The gradient pitch network structure was firstly demonstrated by scanning electron microscopy (SEM) with the film prepared from high diacrylate monomer concentration and subsequently proved by using a wash‐out/refill method. The nematic liquid crystals monomers was infiltrated into the polymer network that was prefabricated by removing the low molar weight LCs from the original PSCLCs film, and SEM exhibited the existence of a pitch gradient across the film thickness. The refilled nematic liquid crystals film showed broadband reflection after polymerzition, too. Copyright © 2011 John Wiley & Sons, Ltd.     

2-(4-甲氧基苯基)-4,6-双(三氯甲基)-S-三嗪光引发剂的合成及其光聚合动力学性能研究

以对甲氧基苯甲腈和三氯乙腈为原料合成了光引发剂2-(4-甲氧基苯基)-4,6-双(三氯甲基)-S-三嗪(MBTT),通过傅里叶红外光谱仪、核磁共振仪和紫外吸收光谱对所合成的产物结构进行了表征.并利用实时红外(RT-IR)对该引发剂进行了光聚合反应动力学研究,考察了单体、引发剂浓度和光强对引发速率及单体转化率的影响.结果表明,MBTT是一种高效的紫外光引发剂,在引发剂用量为0.1%时光聚合的单体转化率就能达到90%;随着光强的增大,单体的双键转化率和最大反应速率都增大,诱导期缩短;双丙烯酸酯类单体的双键转化率比三丙烯酸酯类单体的双键转化率要高.     

Photopolymerization of methyl methacrylate using hydrogen peroxide as the photoinitiator

Photopolymerization of MMA with the use of H₂O₂ as the photoinitiator under visible light at 30°C was studied. Kinetic features in bulk monomer and in the presence of different diluents differ significantly. Usual free radical kinetics with square-root dependence of rate on initiator, indicating bimolecular termination of chain radicals, were observed for bulk polymerization. On dilution with various solvents polymerization was found to be retarded to different (usual and more than usual) extents, the observed monomer exponent value being much higher than unity in many cases. This deviation from normal kinetics has been interpreted in terms of the predominance of degradative initiator transfer in the diluted systems.     

Miniaturized Verapamil Soild-State Potentiometric Sensors Based on Native Ionic Polymers

 Novel miniaturized carboxylated poly(vinyl chloride) and poly fluoro sulfonate (Nafion) matrix membrane sensors in an all-solid state graphite support were developed, electrochemically evaluated and used for the assay of verapamil drug. These sensors incorporate the native polymers without plasticizer and/or drug-ion pair complex. Upon soaking these sensors in verapamil test solution, electroactive self regenerated membranes are formed and a near-Nernstian potentiometric response is induced for verapamil over the concentration range 1×10⁻²–1×10⁻⁵ M with a cationic slope of 56–57 mV decade⁻¹ of concentration. Inherent advantages of these sensors include fast response (<10 s), long life time (>6 months), good thermal stability (up to 60 °C), high sensitivity (down to 1 μg ml⁻¹), extended working pH range (2–8) and reasonable selectivity. Verapamil could be determined in various dosage forms with an average recovery of 98.8% (st.dev. 0.8%) of the nominal concentration without any significant interferences from various excipients and diluents commonly used in drug formulations. Received August 17, 1998. Revision February 9, 1999.     

Effects of chemical structure on low-temperature modulus for UV-curable polybutadiene acrylates as an optical fiber coating material

The relationship between chemical structure and low-temperature modulus of ultraviolet(UV)-radiation-cured optical-fiber coating materials has been investigated. The coating materials are low-viscosity liquid compounds consisting of a 1,4-polybutadiene diacrylate oli-gomer, a monomer, and a photoinitiator. Dynamic mechanical test results show that low-temperature modulus and glass transition temperature (T_g) are affected by the monomer structure and monomer concentration in the coating material in cases where the same oligomer is used. With increasing alkyl group chain length of the alkylacrylate monomer, the T_g value is shifted to lower temperatures. Low-temperature modulus increases with increasing monomer concentration in the coating material. Low-temperature excess optical losses of coated fibers have been found to be closely related to low-temperature modulus of the coating.     

Photo-optical properties of photopolymerizable cholesteric compositions

Compositions consisting of nematogenic diacrylate monomer and chiral dopants capable of forming the cholesteric mesophase and of photopolymerizing were obtained and studied. For the first time, the change of optical properties and cholesteric helix pitch during photocrosslinking of diacrylate under UV irradiation (365 nm) was investigated. The kinetics of photopolymerization was studied and several stages of this process were observed. Cholesteric photopolymerizable blends containing chiral photosensitive dopant capable of E–Z isomerizing under UV irradiation (313 nm) were studied. The decrease of the helix twisting power of the dopant during photoisomerization was observed resulting in untwisting of the helix and shift of the selective light reflection peak into the long-wavelength region of the spectrum. The possibility of the photoregulation of optical properties of such blends with following fixation of structure and of these properties by means of photopolymerization under UV irradiation (365 nm) was demonstrated.     

Physicochemical Modelling of Solid/Liquid Interfacial Phenomena

Summary. The proposed modelling of solid/liquid interfacial phenomena consists in relating the main experimental parameter – contact angle θ for metals or alloys on different substrates to combinations of the interatomic interaction parameters of the phases in contact. Physically, these interatomic interaction parameters are analogous to the electronic density distribution in the first and second coordination spheres of the crystallographic lattice of the component, to the bond length, and to the electrochemical factors. The contact angle θ of some alloys on AlN substrates in the case of non-reactive or reactive wetting is calculated.     

Novel fluoroacrylated copolymers: synthesis, characterization and properties

The development of polymer waveguides leads to synthesis of fluorinated amorphous polymers with high transmission capacity, potential to tune their optical properties by tailoring the molecular structure, together with good processability, easy handling, good flexibility and low cost.In this work we have investigated new thermoplastic fluoroacrylated copolymers, synthesized by radical copolymerization of fluoroalkene(s) with five-membered cyclic carbonate and a third monomer or transfer agent, both containing OH group susceptible to be used for grafting of photocrosslinkable groups. The reaction of hydroxy functionalized copolymers with different acrylating agents results in fluoroacrylated resins with molecular weight in the range of 2000-3000 g mol⁻¹, yield >75% and good solubility in reactive diluents. In the presence of photoinitiator(s), they were crosslinked under UV-radiation in order to obtain optical waveguides.The copolymers synthesized were characterized by ¹H, ¹⁹F and ¹³C NMR as well as FT-IR spectroscopies and have good thermal stability (T_d > 200 °C). The refractive indeces of hydroxy functionalized fluorooligomers and acrylated resins were found to range from 1.44 to 1.45 at 23 °C and the T_gs (by DSC) varied from 40 to 110 °C depending on the content of the cyclic monomer. The optical characteristics of these thermoplastic fluoroacrylated copolymers are under progress.     

Thermal behaviour of cardanol-based benzoxazines

A novel benzoxazine monomer (Bz-C) based on agrochemical renewable resource—cardanol (by-product of cashew nut tree, Anacardium occidentale) was synthesized. Bz-C, a liquid monomer, was used as reactive diluent for the solventless synthesis of bisphenol-A benzoxazine monomer (Bz-A). Benzoxazine monomer based on cardanol and bisphenol-A in 3:1, 1:1 and 1:3 blend ratio were prepared by this method. The resins had Brookfield viscosity at 316 K in the range of 145–81,533 mPa s. The resins were characterized by ¹H-NMR, FTIR and elemental analysis. Curing characteristics were studied by DSC analysis. Thermal stability of cured resins was found to improve with increase in Bz-C content in the blends.     

Structural adhesives with increased deformation resistance

The radiation-resistant cold-setting adhesive compositions with increased elasticity have been developed based on epoxy-diane resin modified by low-molecular two- and three-functional diluents. The presented adhesives can operate in the temperature range of −196 to +150°C, and they yield a high shear strength of the adhesive joint for aluminum alloys (16–23 MPa) and peeling strength for the joint between organic fabrics and aluminum alloys (1.75–2.4 kN/m).     

Determination of low-level ink photoinitiator residues in packaged milk by solid-phase extraction and LC-ESI/MS/MS using triple-quadrupole mass analyzer

A confirmatory and quantitative method based on liquid chromatography–electrospray ionization tandem mass spectrometry (LC-ESI/MS/MS) has been developed for simultaneous determination of seven photoinitiator residues: benzophenone, (1-hydroxycyclohexyl)phenylketone (Irgacure 184), isopropylthioxanthone (ITX), 2-ethylhexyl-(4-dimethylamino)benzoate (EHA or EHDAB), 2-methyl-1-[4-(methylthio)phenyl]-2-(4-morpholinyl)-1-propanone (Irgacure 907), (2,4,6-trimethylbenzoyl)diphenylphosphine oxide (TPO) and 2-benzyl-2-(dimethylamino)-1-(4-morpholinophenyl)-1-butanone (Irgacure 369) in packaged milk and related packaging materials. Residues of photoinitiators were extracted from milk using acetonitrile, and further enriched and purified on HLB solid-phase extraction cartridges prior to being analyzed by LC-ESI/MS/MS with selected reaction monitoring mode, while photoinitiators in packaging materials were extracted using the same solvent. Satisfactory recovery (from 80 to 111%), intra- and inter-day precision (below 12%), and low limits of quantification (from 0.1 to 5.0 μg kg⁻¹) were evaluated from spiked samples at three concentration levels (5.0, 10.0 and 25.0 μg kg⁻¹ for Irgacure 184 and 2.5, 5.0 and 25.0 μg kg⁻¹ for others). These excellent validation data suggested the possibility of using the LC-ESI/MS/MS method for simultaneous determination of low-level photoinitiator residues migrating from printed food-packaging materials into milk. The method has been successfully applied to the analysis of real samples of different fat contents ranging from 8 to 30 g L⁻¹. The photoinitiator residues were revealed to be higher in milk with higher fat content and the most important contaminations were benzophenone and ITX in concentration ranges of 2.84–18.35 and 0.83–8.87 μg kg⁻¹, respectively.     

Synthesis of large-sized monodisperse polystyrene microspheres by dispersion polymerization with dropwise monomer feeding procedure

Highly monodisperse polystyrene (PS) microspheres in the size range of 3.75–7.09 μm were synthesized by dispersion polymerization with dropwise monomer feeding procedure. The morphology, size, and particle size distribution (PSD) of the PS microspheres obtained by different monomer feeding modes, including batch polymerization and various feeding rates, were investigated. The PSD of particles showed a close dependence on feeding rate. The PS microspheres with low coefficient of variation (CV) values all less than 4.8% obtained by the optimum feeding rates revealed better uniformity than those by batch polymerization (CV values all more than 8.2%). According to the time courses of monomer conversion and particle numbers, the effects of monomer feeding modes on the polymerization reaction of the large-sized PS microspheres were clarified. It is found that the dropwise monomer feeding procedure is promising for the synthesis of large-sized monodisperse PS particles in 3.75–7.09 μm.     

UV curing kinetics and mechanism of a highly branched polycarbosilane

The UV curing process in both air and nitrogen atmosphere for the highly branched polycarbosilane system was investigated by differential scanning photo calorimeter. The UV cured products were characterized by Fourier‐transform infrared spectrometry (FTIR). By comparison with the FTIR results of the uncured liquid mixture and the cured samples, the possible cross‐linking reactions were determined. The kinetics of the curing systems was studied. The rate constant k was calculated based on the experimental results. The activation energies in different curing conditions were obtained. According to these results, it was learned that the mechanism for the UV curing in nitrogen was controlled by the photolysis of photoinitiator. Comparably, the UV curing process in air was complicated. It was affected by not only the photolysis of photoinitiator, but also oxygen and tripropane glycol diacrylate. Copyright © 2008 John Wiley & Sons, Ltd.