Surface characteristic of poly(p‐phenylene terephthalamide) fibers with oxygen plasma treatment

Oxygen plasma is widely employed for modification of polymer surfaces. Plasma treatment process is a convenient procedure that is also environmentally friendly. This study reports the effects of oxygen plasma treatment on the surface properties of poly(p‐phenylene terephthalamide) (PPTA) fibers. The surface characteristics before and after oxygen plasma treatment were analyzed by XPS, atomic force microscopy (AFM) and dynamic contact angle analysis (DCAA). It was found that oxygen plasma treatment introduced some new polar groups (O? C?O) on the fiber surface, increased the fiber surface roughness and changed the surface morphologies obviously by plasma etching and oxidative reactions. It is also shown that the fiber surface wettability was improved significantly by oxygen plasma treatment. Copyright © 2008 John Wiley & Sons, Ltd.     

Etching of polyethylene terephthalate thin films by neutral oxygen atoms in the late flowing afterglow of oxygen plasma

Films of polyethylene terephthalate were deposited on quartz crystals and exposed to oxygen atoms to study their etching characteristics and quantify the etching rate. Oxygen (O) atoms were created by passing molecular oxygen through plasma created in a microwave discharge. The discharge power was fixed at 250 W, while the pressure of oxygen was 50 Pa. Before exposure to oxygen atoms, a thin polymer film of polyethylene terephthalate (PET) was deposited uniformly over a crystal with a diameter of 12 mm. The crystal was mounted on a quartz crystal microbalance to accurately determine the thickness of the polymer film. The polymer film was exposed to O atoms in the flowing afterglow. The density of O atoms was measured with a cobalt catalytic probe mounted next to the sample and was determined to be 1.2 × 10²¹ m^–3. Samples were treated with O atoms for different periods of up to 120 min. The thickness of the film decreased linearly with treatment time. After 90 min of treatment, a 65‐nm‐thick polymer film was completely removed. Therefore, the etching rate was 0.5 nm/min, so the interaction probability between an O atom and an atom in the sample was extremely low, just 1.4 × 10^–6. Samples treated for different periods were investigated by atomic force microscopy and X‐ray photoelectron spectroscopy to examine the etching characteristics of O atoms in the flowing afterglow. Copyright © 2012 John Wiley & Sons, Ltd.     

Surface characterization of plasma‐modified poly(ethylene terephthalate) film surfaces

Poly(ethylene terephthalate) (PET) film surfaces were modified by argon (Ar), oxygen (O₂), hydrogen (H₂), nitrogen (N₂), and ammonia (NH₃) plasmas, and the plasma‐modified PET surfaces were investigated with scanning probe microscopy, contact‐angle measurements, and X‐ray photoelectron spectroscopy to characterize the surfaces. The exposure of the PET film surfaces to the plasmas led to the etching process on the surfaces and to changes in the topography of the surfaces. The etching rate and surface roughness were closely related to what kind of plasma was used and how high the radio frequency (RF) power was that was input into the plasmas. The etching rate was in the order of O₂ plasma > H₂ plasma > N₂ plasma > Ar plasma > NH₃ plasma, and the surface roughness was in the order of NH₃ plasma > N₂ plasma > H₂ plasma > Ar plasma > O₂ plasma. Heavy etching reactions did not always lead to large increases in the surface roughness. The plasmas also led to changes in the surface properties of the PET surfaces from hydrophobic to hydrophilic; and the contact angle of water on the surfaces decreased. Modification reactions occurring on the PET surfaces depended on what plasma had been used for the modification. The O₂, Ar, H₂, and N₂ plasmas modified mainly CH₂ or phenyl rings rather than ester groups in the PET polymer chains to form C? O groups. On the other hand, the NH₃ plasma modified ester groups to form C? O groups. Aging effects of the plasma‐modified PET film surfaces continued as long as 15 days after the modification was finished. The aging effects were related to the movement of C?O groups in ester residues toward the topmost layer and to the movement of C? O groups away from the topmost layer. Such movement of the C?O groups could occur within at least 3 nm from the surface. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3727–3740, 2004     

Graft copolymerization kinetics of acrylic acid onto the poly(ethylene terephthalate) surface by atmospheric pressure plasma inducement

After one atmospheric pressure plasma treatment of poly(ethylene terephthalate) (PET) film, acrylic acid (AAc) in aqueous solution was successfully graft‐copolymerized onto PET films. The effects of reaction time, AAc monomer concentration and reaction temperature on grafting behavior of AAc were systematically studied. Possible reaction kinetics of plasma‐induced graft copolymerization, starting from initial hydroperoxide decomposition, were proposed. Through the Arrhenius analysis about graft copolymerization kinetics of AAc monomers on PET surface, it was revealed that the activation energies of decomposition, propagation and termination were 98.4, 63.5, and 17.5 kJ/mol, respectively. The temperature around 80 °C was favorable not only for the formation of oxide radicals through the thermal decomposition of hydroperoxide on PET surface but also for the extension of graft copolymer chain through direct polymer grafting. Poly(acrylic acid) (PAAc) grains grafted onto PET surfaces possessed relatively uniform size and both PAAc grain size and surface roughness increased with increasing the grafting degree of AAc. The increase of grain size with increasing grafting degree results from the possibility of forming long chain graft copolymers and their shielding of reactive sites. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1594–1601, 2008     

Radiofrequency-discharge plasma treatment of heavy ion-irradiated poly(ethylene terephthalate) films

The effects of treatment in a radiofrequency (RF) discharge plasma on the rate of chemical etching of the tracks made by xenon ions (with an energy of ~1 MeV/nucleon) in poly(ethylene terephthalate) (PETP) films were investigated. The influence of plasma treatment conditions on the structure and properties of nuclear track membranes formed by etching was studied. It was found that the RF plasma treatment of heavy ion-bombarded PETP films leads to a decrease in etchability of both tracks and the starting polymer matrix. The changes in track and matrix etchability due to crosslinking of the polymer surface layer were shown to be responsible for the asymmetry of the track membrane structure.     

活性胃蛋白酶在阳离子化PET 表面的自组装功能膜研究

利用分子沉积法在表面阳离子化的聚对苯二甲酸乙二酯基材上制备活性胃蛋白酶分子的自组装生物膜,并利用原子力显微镜和X-射线光电子能谱对基材和活性胃蛋白酶/PET-NH3^ 组装膜的表面形貌及组分进行了研究。     

Enzymatic and chemical hydrolysis of poly(ethylene terephthalate) fabrics

Alkaline and enzymatic hydrolyzes of poly(ethylene terephthalate) fabrics (PET) were mechanistically compared based on released degradation products (HPLC‐UV‐RI) and changes in surface properties [hydrophilicity, cationic dyeing, X‐ray photoelectron spectroscopy (XPS)]. Enzymatic hydrolysis led to an increase in the amount of hydroxyl and carboxyl groups on the surface resulting in an enhanced water absorption and dyeability. Enzymes partially adsorbed to PET fabrics during hydrolysis were completely removed by subsequent extraction according to XPS analysis. In contrast to the enzyme treatment, alkaline hydrolysis did not lead to an increase of hydroxyl and acid groups according to XPS while both treatments caused a substantial increase in hydrophilicity and were more effective on amorphous fibers. Alkaline hydrolysis led to a greater increase in the K/S value after cationic dyeing due to enlarged surface area. Consequently, ESEM‐images demonstrated that alkaline treatment drastically affected the surface morphology of the polymer resulting in crater‐like structures of the fibers, whereas after enzymatic treatment the morphology of the fibers remained unchanged. To reach similar benefits in hydrophilicity, drastically higher amounts of degradation products were released during alkaline hydrolysis as also indicated by >6% weight loss compared to <1% after enzyme treatment. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6435–6443, 2008     

Structural features of crystallized poly(ethylene terephthalate) polymers

Polyethylene terephthalate (PET) is a widely used polymeric material. In this work, the microstructural features before and after the solid‐state polymerization (SSP) of several DuPont PET products were investigated by low‐voltage scanning electron microscopy (LV‐SEM) and atomic force microscopy (AFM). The microstructural features on the cross section of various PET samples included crystallites, voids, boundaries, defects, and amorphous phases. The SEM images revealed layered and stepped structural features at the micron and 10‐micron scales that are highly crystallized at the near‐edge region of the cross section for both linear and branched PET samples after the SSP process. The AFM images demonstrate that the degree of crystallization for the linear and branched PET samples increases gradually from the central area to the edge on the cross section. The linear crystallized PET has a higher degree of orientation than the branched crystallized PET in the 10‐micron to micron scales, but their crystalline structures have no significant differences in the submicron to nanometer scales. The PET crystallization process occurs when the molecular chains in the amorphous phase are aligned and folded to form straight molecular chains at the nanometer scale, and small crystallites are formed. The crystallites aggregate and align together into a polygon rod‐like‐shaped crystallites at the submicron scale. Finally, large crystallites at the micron size are formed that appear on the edge area of the cross section. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 245–254, 2002     

Preparation and characterization of plasma polymerized (ethylene + oxygen) thin films

This report describes the preparation and characterization of plasma polymerized (ethylene + oxygen) (PPEO) thin films. The PPEO films described herein represent a unique class of materials from the standpoint of stoichiometry, chemical functionality, and crosslink density. It will be shown that PPEO deposition rate and structure, evidenced both at the surface and in the bulk, are strongly dependent upon the flow rate of O₂ in the ethylene/O₂ feed gas mixture. High O₂ flow rates produce films with relatively high oxygen concentrations. Furthermore, increasing O₂ flow rates lead to film structures which increasingly favor the incorporation of highly oxidized carbon functionalities. These effects (increasing film concentrations of oxygen and highly oxidized carbon functionalities) appear to show no further increase for O₂ flow rates greater than or equal to ca. 10% of the ethylene flow rate.     

Surface modification of polyester by oxygen‐ and nitrogen‐plasma treatment

In this paper, we present a study on the surface modification of polyethyleneterephthalate (PET) polymer by plasma treatment. The samples were treated by nitrogen and oxygen plasma for different time periods between 3 and 90 s. The plasma was created by a radio frequency (RF) generator. The gas pressure was fixed at 75 Pa and the discharge power was set to 200 W. The samples were treated in the glow region, where the electrons temperature was about 4 eV, the positive ions density was about 2 × 10¹⁵ m^?3, and the neutral atom density was about 4 × 10²¹ m^?3 for oxygen and 1 × 10²¹ m^?3 for nitrogen. The changes in surface morphology were observed by using atomic force microscopy (AFM). Surface wettability was determined by water contact angle measurements while the chemical composition of the surface was analyzed using XPS. The stability of functional groups on the polymer surface treated with plasma was monitored by XPS and wettability measurements in different time intervals. The oxygen‐plasma‐treated samples showed much more pronounced changes in the surface topography compared to those treated by nitrogen plasma. The contact angle of a water drop decreased from 75° for the untreated sample to 20° for oxygen and 25° for nitrogen‐plasma‐treated samples for 3 s. It kept decreasing with treatment time for both plasmas and reached about 10° for nitrogen plasma after 1 min of plasma treatment. For oxygen plasma, however, the contact angle kept decreasing even after a minute of plasma treatment and eventually fell below a few degrees. We found that the water contact angle increased linearly with the O/C ratio or N/C ratio in the case of oxygen or nitrogen plasma, respectively. Ageing effects of the plasma‐treated surface were more pronounced in the first 3 days; however, the surface hydrophilicity was rather stable later. Copyright © 2008 John Wiley & Sons, Ltd.     

A comparative study between inductively and capacitively coupled plasma deposited polystyrene films: chemical and morphological characterizations

Thin polystyrene films were deposited on stainless steel substrates by capacitively and inductively coupled radio frequency glow discharge plasma, in order to compare their chemical and morphological properties. The films were characterized by Fourier‐transform infrared spectroscopy (FTIR), X‐Ray photoelectron spectroscopy (XPS), time‐of‐flight secondary ion mass spectrometry (ToF‐SIMS), atomic force microscopy (AFM) and scanning electron microscope (SEM). Wettability properties were also determined by contact angle measurements. Ageing effect was studied by analysing films aged for 15 min and for 1 week. Results from both capacitively and inductively plasma polymerized polystyrene (pPS) films aged for 15 min showed that the chemical structure of the bulk, chemical composition of the surface (depth < 10 nm) and wettability properties were rather similar. Only their microstructures were very different: the pPS_capa film's microstructure showed homogeneous distribution of spherical particles of about 100 nm in diameter but the pPS_ind film's microstructure seemed to be mainly influenced by the surface of the metallic substrate: orientated ‘lamellae‐like layers’ of polymers were observed on each metallic grain. Ageing for 1 week in ambient air induced low oxygen uptake in the surface of both pPS films. The pPS_ind topmost surface (depth < 3 nm) was more oxidized than that of pPS_capa but no modification of the chemical structure of the bulk or of the morphology was noticed after ageing. Copyright © 2006 John Wiley & Sons, Ltd.     

Rapid surface functionalization of poly(ethersulphone) foils using a highly reactive oxygen‐plasma treatment

We present a study of the oxygen‐plasma functionalization of polyethersulphone (PES). PES samples were exposed to a weakly ionized, highly dissociated oxygen plasma, with an electron temperature of 5 eV and a positive ion density of 8 × 10¹⁵ m^?3, and its afterglow, in which the density of charged particles was negligibly low and the density of neutral oxygen atoms was 4 × 10²¹ m^?3. The wettability of the samples was determined by measuring the contact angle of a water drop, while the appearance of the functional groups on the surface of the samples was determined using high‐resolution conventional XPS. The samples were saturated with surface functional groups, both in the plasma and in the afterglow region, after 1 s of treatment time. The results are explained by the high flux of oxygen atoms on the sample surface and the characteristics of the oxygen plasma. Copyright © 2007 John Wiley & Sons, Ltd.     

Thermal behaviour of drawn semicrystalline poly(ethylene terephthalate) films

Behaviours of drawn semi-crystalline poly(ethylene terephthalate) films are investigated by DSC, X-ray diffraction and birefringence measurements. The comparison of the different results confirms the coexistence of two structures into the amorphous part of the material: a completely disordered amorphous phase and a mesomorphic amorphous one. Moreover, for the strongest draw ratio, the calorimetric results show that the drawing effect on the strain induced crystalline structure proceeds by a better orientation of this structure rather than by nucleation and growth of new oriented crystallites.     

Surface‐initiated polymerization from poly(ethylene terephthalate)

The free‐radical polymerization of styrene initiated from a functionalized poly(ethylene terephthalate) (PET) surface yielded a tethered polymer layer. The anchoring of the initiator species on the PET surface was performed from surface‐reactive groups easily generated by an alkaline hydrolysis of PET. After each surface modification, PET films were characterized by X‐ray photoelectron spectroscopy, measurements of water contact angles, and time‐of‐flight secondary‐ion mass spectrometry. The influence of the polymerization duration, the grafted initiator density, and the grafting mode on the efficiency of the surface‐initiated polymerization of styrene was investigated. In some cases, the tethering of the polystyrene layer on PET could be a reversible process. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1347–1359, 2003     

Analysis of microscopic modifications and macroscopic surface properties of polystyrene thin films treated under d.c. pulsed discharge conditions

Using a d.c. pulsed plasma for the polymer surface treatment allows the attainment of macroscopic modifications of the surface, such as an important increase in wettability. At the same time microscopic variations of the surface structure are mainly linked to low‐depth chemical modifications, even if very weak roughness changes appear. This technique thus presents two major interests: the low power consumption compared with other techniques such as radiofrequency or microwave plasmas makes it economical; and very significant treatment (macroscopic) is realized under soft conditions without degradation of the polymer. The results of macroscopic and microscopic studies on polystyrene surfaces may allow a macroscopic interpretation to be made of the interaction between the polymer and the d.c. pulsed plasma. Treatment is divided into two temporal stages: cleaning and functionalization. Copyright © 2005 John Wiley & Sons, Ltd.     

Remote nitrogen plasma treatment of polymers: Polyethylene,nylon 6,6, poly(ethylene vinyl alcohol), and poly(ethylene terephthalate)

A remote nitrogen plasma has been used for the rapid attachment of nitrogen to linear low density polyethylene, nylon 6,6, poly(ethylene vinyl alcohol), and poly(ethylene terephthalate). Analysis was performed using X-ray photoelectron spectroscopy to investigate the chemistry occurring on the surface. Nitrogen appeared to attach to the polymer chain at specific sites rather than uniformly over the whole chain as seen by the formation of high binding energy components and the continuously high intensity of the hydrocarbon component.     

Crystal growth in alumina/poly(ethylene terephthalate) nanocomposite films

The crystal growth and morphology in 150‐nm‐thick PET nanocomposite thin films with alumina (Al₂O₃) nanoparticle fillers (38 nm size) were investigated for nanoparticle loadings from 0 to 5 wt %. Transmission electron microscopy of the films showed that at 1 wt % Al₂O₃, the nanoparticles were well dispersed in the film and the average size was close to the reported 38 nm. Above 2 wt % Al₂O₃, the nanoparticles started to agglomerate. The crystal growth and morphological evolution in the PET nanocomposite films kept at an isothermal temperature of 217 °C were monitored as a function of the holding time using in situ atomic force microscopy. It was found that the crystal nucleation and growth of PET was strongly dependent on the dispersed particles in the films. At 1 wt % Al₂O₃, the overall crystal growth rate of PET lamellae was slower than that of the PET homopolymer films. Above 2 wt % Al₂O₃, the crystal growth rate increased with nanoparticle loading because of heterogeneous nucleation. In addition, in these PET nanocomposite thin films, the Al₂O₃ nanoparticles induced preferentially oriented edge‐on lamellae with respect to the surface, which was not the case in unfilled PET as determined by grazing‐incidence X‐ray diffraction. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 747–757, 2007     

Segmented block copolymers of poly(ethylene glycol) and poly(ethylene terephthalate)

A new series of segmented copolymers were synthesized from poly(ethylene terephthalate) (PET) oligomers and poly(ethylene glycol) (PEG) by a two‐step solution polymerization reaction. PET oligomers were obtained by glycolysis depolymerization. Structural features were defined by infrared and nuclear magnetic resonance (NMR) spectroscopy. The copolymer composition was calculated via ¹H NMR spectroscopy. The content of soft PEG segments was higher than that of hard PET segments. A single glass‐transition temperature was detected for all the synthesized segmented copolymers. This observation was found to be independent of the initial PET‐to‐PEG molar ratio. The molar masses of the copolymers were determined by gel permeation chromatography (GPC). © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4448–4457, 2004     

Mesophase structures in poly(ethylene terephthalate), poly(ethylene naphthalate) and poly(ethylene naphthalate bibenzoate)

Films of poly(ethylene naphthalate) (PEN) and poly(ethylene naphthalate bibenzoate) (PENBB) have been drawn under a variety of conditions of temperature and strain rate to determine the conditions under which a nematic-like mesophase structure can be produced. In PEN the combination of low temperature and high-strain rate encourages mesophase formation, while in PENBB the mesophase was formed under all conditions where it proved possible to draw the material at all. A molecular modelling study of the mesophase in PEN and in poly(ethylene terephthalate) (PET) offers possible structures for the mesophase and showed that the mesophase structure could be stable once formed © 1997 John Wiley & Sons, Ltd.     

Hydrophilization of polypropylene films by poly(ethylene oxide) via intercrystallite crazing

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